Kungakanani owaziyo mayelana "Nendlela Yokulungisa Isikhungo Se-CNC Machining"?

Izikhungo zemishini ye-CNC ziyimishini eyinkimbinkimbi edinga ukulungiswa njalo ukuze kuqinisekiswe ukusebenza kahle nokuphila isikhathi eside. Nazi izindlela ezimbalwa zokunakekela eziyinhloko:

Ukuthambisa:Ukugcotshwa okufanele kubalulekile ekusebenzeni kahle kwesikhungo semishini ye-CNC. Hlola njalo futhi ugcwalise amafutha okugcoba, amafutha, okokupholisa namanye amafutha okugcoba. Landela iziqondiso zomkhiqizi ngezikhawu zokuthambisa kanye nohlobo lokuthambisa oluzosetshenziswa.

Ukuhlanza: Hlanza umshini njalo ukuze uvimbele ukunqwabelana kokungcola,
i-swarf nezinye izibi. Sebenzisa ama-ejenti okuhlanza afanelekile namathuluzi ukuze ususe ukungcola ezingxenyeni ezibalulekile ezifana nokuphotha, izibambi zamathuluzi neziqondiso.

Ukuhlola nokulungiswa:Ukuhlola njalo nokulungiswa kwamashafti, izikulufu zebhola, amabhande okudlulisa, ama-couplings nezinye izakhi. Bheka noma yiziphi izimpawu zokuguga, ukungahambi kahle noma ukulimala. Yenza izinguquko ezidingekayo noma okunye okudingayo.

Ukulinganisa:Izikhungo zemishini ye-CNC kufanele zilinganiswe njalo ukuze kugcinwe ukunemba. Lokhu kuhlanganisa ukuhlola nokulungisa ukunemba kokuma, ukuphindaphinda kanye nokususwa kwamathuluzi.

Uhlelo Lokunakekela Okuvimbelayo:Sebenzisa uhlelo lokulungisa lokuvikela oluhlanganisa imisebenzi evamile efana nokushintsha izihlungi, ukuhlola uxhumo lukagesi, nokuhlola izici zokuphepha. Gcina amarekhodi emisebenzi yokulungisa ukuze uwabhekise. Kumele kuqashelwe ukuthi lezi zindlela zokulondoloza zingahluka ngokuvumelana nohlobo oluthile kanye nemodeli yesikhungo somshini we-CNC. Hlala ubheka imibhalo yomkhiqizi womshini wakho futhi ufune usizo lochwepheshe uma kudingeka.

Ukusebenza ngendlela efanele kanye nokugcinwa kahle kwamadivayisi e-CNC kungamisa ukuwohloka okungajwayelekile kocingo futhi kuhlale obala ekufeyikeni kungazelelwe kocingo. Ukugcinwa ngokucophelela kwethuluzi lemishini kungagcina ukuvikeleka kwesikhathi eside kokunemba kwemishini yethuluzi lomenzi kanye nokwelula impilo yesevisi yedivayisi yemishini. Lo msebenzi udinga ukwaziswa kakhulu futhi wenziwe kusukela ezingeni lokuqapha efektri!

▌ Umuntu onesibopho sokunakekela

1. Umsebenzisi unesibopho sokusebenzisa, ukugcina kanye nokugcinwa okuyisisekelo kwemishini;

2. Abasebenzi abalungisa izinto zokusebenza yibona abaphethe ukugcinwa kwamathuluzi kanye nokugcinwa okubalulekile;

3. Abasebenzi abaphethe ishabhu banesibopho sokugada abashayeli kanye nokugcinwa kwamathuluzi okusebenza kuyo yonke iworkshop.

▌ Izidingo eziyisisekelo zokusebenzisa imishini ye-CNC

1. Amathuluzi okulawula izinombolo ayadingeka ukuze ugweme izindawo ezinomswakama, ukungcola ngokweqile kanye namagesi abolayo;

2. Gwema ukukhanya kwelanga okuqondile neminye imisebe yokushisa.Precision CNC machiningimishini idinga ukugwenywa imishini enomsindo omkhulu, njengabenzi bokubhoboza, imishini yokubumba, njll;

3. Izinga lokushisa elisebenzayo lamadivayisi kufanele lilawulwe phakathi kwamazinga ayi-15 kanye namadigri angama-35. Izinga lokushisa lomshini wokunemba kufanele lilawulwe emazingeni angaba ngu-20, futhi nokuguquguquka kwezinga lokushisa kudingeka kulawulwe ngokuphelele;

4. Ukuze kugwenywe umthelela wokuhluka kwamandla amakhulu (okukhulu kuno-plus noma susa u-10%) kanye namasignali okuphazamiseka angenzeka, imishini ye-CNC ngokuvamile ithatha ugesi ozinikele (njengesibonelo, hlukanisa inethiwekhi kokuncane- Amandla kagesi kagesi endaweni yemishini ye-CNC), futhi wengeze ithuluzi elisekela amandla kagesi njll., kunganciphisa umthelela wekhwalithi ephezulu yokuphakelwa kwamandla kanye nokuphazamiseka kukagesi.

▌ Ukugcinwa kokunemba komshini kwansuku zonke

1. Ngemuva kokuyiqala, kufanele ishiswe ngaphambili imizuzu eyi-10 ngaphambi kokuphathwa; uma idivayisi ingasetshenziswa isikhathi eside, isikhathi sokushisisa kwangaphambili kufanele sinwetshwe;

2. Hlola ukuthi isifunda samafutha sibushelelezi yini;

3. Ngaphambi kokuvala, beka ibhentshi kanye nesihlalo sehhashi phakathi nendawo yezinto zokusebenza (gudluza i-stroke ye-eksisi emithathu uye endaweni ephakathi nendawo yokushaywa kwe-eksisi ngayinye);

4. Idivayisi yemishini igcinwa yomile ngokuphelele futhi icocekile.

▌ Ukugcinwa kwansuku zonke.

1. Hlanza futhi uhlanze uthuli kanye namafayili ensimbi omshini womshini nsuku zonke: okuhlanganisa iphaneli yokulawula idivayisi, imbobo yephinikhodi, inqola yamathuluzi, ikhanda lamathuluzi kanye nokuphatha i-taper, ingalo yomagazini wedivayisi kanye nendawo yokubeka impahla, i-turret; I-XY axis sheet steel guard, idivayisi Ipayipi eliguquguqukayo langaphakathi, ithuluzi leketango lethangi, umtshingo we-chip, njalonjalo;.

2. Hlola izinga lamafutha okugcoba ukuze uqinisekise ukugcotshwa kwethuluzi ledivayisi;

3. Hlola ukuthi isipholisi esisesitsheni sokupholisa sanele yini, futhi uma singanele, sifake ngesikhathi;

4. Hlola ukuthi umfutho womoya ujwayelekile yini;.

5. Hlola ukuthi ingabe ukuvunguza komoya kwembobo yekhoni ephinini kuyinto evamile, hlanza ukuvuleka kwekhoni ephinini ngendwangu kakotini ehlanzekile, futhi ufafaze amafutha alula;

6. Hlanza ingalo kamagazini wedivayisi kanye nedivaysi, ikakhulukazi uzipho;.

7. Hlola ukuthi zonke izibani zesignali kanye nezibani eziyisixwayiso ezingajwayelekile zijwayelekile yini;.

8. Hlola ukuthi ingabe kukhona ukuvuza epayipini ledivaysi yokucindezela uwoyela;.

9. Ngemuva kokuthi umsebenzi wansuku zonke wedivayisi usuphelile, yenza umsebenzi wokuhlanza kanye nokuhlanza;

10. Gcina umoya ozungeze umenzi ucocekile.

▌ Ukugcinwa kwamasonto onke

1. Hlanza isihlungi somoya somshini wokushisa, isihlungi sepompo yokupholisa kanye nepompo likawoyela wokugcoba;

2. Hlola ukuthi isikulufu sokudonsa somshini sikhululekile yini nokuthi idili lommese lihlelekile yini;

3. Hlola ukuthi ingabe umsuka womshini wama-eksisi amathathu uyabalwa;

4. Hlola ukuthi ingabe ukunyakaza kwengalo yokulungisa idivayisi kumagazini wethuluzi noma ukuzungezisa kwediski lommese kumagazini wedivayisi kubushelelezi;

5. Uma kukhona isipholile samafutha, hlola uwoyela we-oyili opholile, uma ungaphansi komugqa wesikali, sicela ugcwalise uwoyela obandayo ngesikhathi;

6. Hlela ukungcola kanye namanzi kugesi ecindezelwe, hlola inani likawoyela kusihlukanisi sobuthi kawoyela, hlola ukuthi amavalvu e-solenoid ayasebenza ngokujwayelekile, futhi uhlole ukuvaleka kwesistimu yomoya, njengoba izinga uhlelo lwegesi oluqondile luthinta ummese oshintshwayo kanye nohlelo lokugcoba;

7. Gwema ukungcola nothuli ekungeneni ithuluzi CNC. Eshabhu yokwenza imishini, kuvame ukuba nenkungu kawoyela, ukungcola kanye nempushana yensimbi emoyeni. Uma ziwela ebhodini lomama noma kumathuluzi e-elekthronikhi ohlelweni lwe-CNC, kulula kakhulu ukudala ukumelana nokufakwa phakathiizingxenye zomshiniukwehla, futhi nokudala umonakalo kucnc izingxenye ezigayiwekanye motherboard.

▌ Ukugcinwa kwenyanga nenyanga

1. Hlola isimo sokuthambisa sethrekhi ye-shaft, futhi indawo yethrekhi kufanele igcotshwe kahle;

2. Hlola futhi uphinde ulungise izinkinobho zemikhawulo kanye namabhulokhi wokuthinta;

3. Hlola ukuthi amafutha e-blade cyndrical tube oil mug anele yini, futhi futhi uyengeze ngesikhathi uma enganele;

4. Hlola ukuthi ipuleti lophawu kanye ne-nameplate yesixwayiso emshinini kucacile futhi kukhona yini.

▌ Ukugcinwa kokuphela konyaka

1. Hlukanisa ikhava yokuphepha ye-shaft chip, hlanza ipayipi likawoyela ku-shaft, isikulufu sokubuka konke esiyindilinga, inkinobho yokukhawulela yama-eksisi amathathu, futhi uhlole ukuthi ijwayelekile yini. Hlola ukuthi ama-wiper anzima kaloliwe e-eksisi ngayinye ahlala esesimweni esihle yini;

2. Hlola ukuthi ingabe ama-servo motors e-eksisi ngayinye nekhanda asebenza ngokujwayelekile, kanye nokuthi awukho yini umsindo ongajwayelekile;

3. Faka esikhundleni uwoyela we-hydraulic unit kanye nowoyela wesistimu yokuncipha kancane kumagazini wedivayisi;

4. Hlola ukucaciswa kwe-eksisi ngayinye, futhi ushintshe nenani lokukhokhela izikweletu uma kudingeka;

5. Hlanza ukungcola ebhokisini likagesi (bona ukuthi umshini uvaliwe);

6. Hlola ngokucophelela ukuthi izingcingo, amajoyinti, izitolo kanye namaswishi kujwayelekile yini;

7. Hlola ukuthi ingabe zonke izimfihlo zibucayi futhi zivamile;

8. Hlola futhi ushintshe idigri yemishini;.

9. Hlanza ithange lamanzi okusika futhi ushintshe uketshezi lokusika.

▌ Ukulungisa noma ukulungisa umsebenzi wonyaka

Khumbula: Ukugcinwa kochwepheshe noma ukulungiswa kudinga ukwenziwa abaklami abangochwepheshe.

1. Isisekelo sesistimu yokuphepha kufanele sibe nokuxhumana okukhulu ukuze kuqinisekiswe ukuphepha komuntu siqu;

2. Yenza ukuhlola okuvamile ezingxenyeni ezibalulekile njengezinqamuli zesekethe, othintana naye, izicisha-mlilo zesigaba esisodwa noma ezintathu ze-arc. Uma i-circuitry ixega noma umsindo uphezulu kakhulu, funda isici futhi ususe izingozi ezifihliwe;

3. Qiniseka ukuthi isiphephetha-moya sokupholisa ekhabetheni likagesi sisebenza ngokujwayelekile, ngaphandle kwalokho singabangela umonakalo ezingxenyeni zamandla;

4. Uma i-fuse ishaywa kanye nokushintshwa komoya kuhamba njalo, isizathu kufanele sifundwe futhi siphinde siqedwe ngesikhathi;

5. Hlola ukunemba okuqondile kwe-eksisi ngayinye futhi ulungise nokunemba kwejometri yedivayisi yesisetshenziswa. Buyisa noma uhlangabezane nezidingo zethuluzi ledivayisi. Ngoba ukunemba kwejometri kuyisisekelo sokusebenza kahle okuningiliziwe kwamathuluzi omshini. Isibonelo, uma ukuqina kwe-XZ ne-YZ kungalungile, kuzoba nomthelela ku-coaxiality nokulinganisa kwe-workpiece, futhi futhi uma i-perpendicularity yephinikhodi etafuleni kukubi, kuzoba nomthelela ekufananeni kwendawo yokusebenza nokunye okwengeziwe. . Ngaleso sizathu, ukululama kokunemba kwejometri yikona okugxilwe kukho kokugcinwa kwethu;

6. Hlola ukuguga kanye nokuvuleka phakathi kwamamotho kagesi e-eksisi ngayinye nezikulufu zezigxobo, futhi uhlole ukuthi amabheringi asekelayo emikhawulweni yomibili ye-eksisi ngayinye awonakele yini. Lapho ukuhlangana noma i-bhering yonakalisiwe, ngokuqinisekile izophakamisa umsindo wokusebenza kwedivayisi, ibe nomthelela ekunembeni kokudluliselwa kwethuluzi lomshini, yonakalise indandatho yokupholisa yesigxobo se-screw, iqalise ukuvuza kokunciphisa uketshezi, futhi ibe nomthelela omubi empilweni. we-screw pole kanye ne-spindle nayo;

7. Hlola ikhava yokuvikela ye-eksisi ngayinye bese uyishintsha uma kudingeka. Uma isembozo sokuphepha singesihle, sizosheshisa ukuguga kwesitimela esiqondisayo. Uma kune-contortion enkulu, ngokuqinisekile ngeke nje iphakamise amathani kudivayisi yemishini, kodwa ngaphezu kwalokho ibangele umonakalo omkhulu kumzila wesitimela wokubuka konke;

8. Ukuqondisa isigxobo sesikulufu, njengoba amanye amakhasimende eqala ukuwohloka kwenduku yesikulufu ngemva kokungqubuzana kwethuluzi lesisetshenziswa noma isikhala phakathi kwensimbi yepulaki akukuhle, okuthonya ngokuqondile ukunemba komshini wedivayisi yomenzi. Siqale sixegise isikulufu sesigxobo ukuze sisenze sibe sesimweni semvelo, futhi ngemva kwalokho setha isikulufu se-screw pole ngokuvumelana nemithetho yokulungisa ukuze siqiniseke ukuthi induku yesikulufu ayinawo amandla ahlasimulisayo isikhathi eside ngangokunokwenzeka kukho konke ukunyakaza, ukuze siqiniseke ukuthi i-screw pole ngokufanayo isesimweni semvelo ngesikhathi sokuphatha;

9. Hlola futhi ulungise isistimu yokudlulisa ibhande ye-shaft eyinhloko yethuluzi ledivayisi, lungisa ngokufanelekile ukuqina kwebhande le-V, gwema umenzi ekusheleleni noma ekulahlekelweni ukuphenduka ngesikhathi sokucubungula, shintsha ibhande le-V le-shaft eyinhloko uma kudingeka. , futhi uphinde uhlole ibhande lokucindezeleka le-1000r/min primary shaft for high and low gear convertion Ubuningi bamafutha ku-wheel cyndrical tube. Yengeze lapho kudingekile, ukungabikho kukawoyela ngokuqinisekile kuzobangela ukwehluleka ngesikhathi sokuguqulwa kwegiya eliphansi, kube nomthelela omubi ekumangelekeni kwendawo yonke yokugaya, futhi kunciphise itorque iye phansi;

10. Ukuhlanza kanye nokulungiswa komagazini wedivayisi. Shintsha ukuphenduka kwephephabhuku ledivayisi ukuze ulenze eduze kwetafula, shintsha i-circlip uma kudingeka, lungisa i-engeli yebhuloho lokuma kwe-spindle kanye ne-coefficient yokuzungezisa yephephabhuku lamathuluzi, futhi wengeze igrisi yokugcoba engxenyeni ngayinye ethuthayo;

11. Misa isistimu ekushiseni ngokweqile: Kudingeka uhlole ukuthi abalandeli be-air conditioning ekhabetheni le-CNC bayasebenza ngokujwayelekile yini. Hlola ukuthi isihlungi sepayipi lomoya sivinjiwe yini. Uma kunothuli oluningi esihlungini, uma lungahlanjululwa ngesikhathi, izinga lokushisa kukhabhinethi ye-CNC lizobiza;

12. Ukugcinwa okuvamile kwedivayisi yokufaka/yokukhiphayo yesistimu ye-CNC: Hlola ukuthi ulayini wesiginali yokudlulisela wedivayisi yokonakaliswa yini, ukuthi isixhumi esibonakalayo kanye namantongomane esikulufu sembobo axegekile futhi ayawa, noma ngabe intambo yenethiwekhi ibekwe ngokuqinile. , futhi i-router iyahlanzwa futhi ibuye igcinwe;

13. Ukuhlola okuvamile kanye nokushintshwa kwamabhulashi e-DC motor: Ukuguga kakhulu kwamabhulashi e-DC motor ngokuqinisekile kuzoba nomthelela ekusebenzeni kwenjini kagesi futhi kubangele nomonakalo enjini kagesi. Ngakho-ke, ukuhlolwa okujwayelekile kanye nokushintshwa kwamabhulashi ezimoto kufanele kwenziwe.Ukuphenduka kwe-CNC, Imishini yokugaya ye-CNC, izikhungo zomshini, njll kufanele zihlolwe minyaka yonke;

14. Hlola njalo futhi uphinde ushintshe ibhethri lesitoreji: isistimu yokulawula izinombolo evamile inesekhethi yokugcina ibhethri eshajwa kabusha yedivayisi ye-CMOS RAM ukuze kuqinisekiswe ukuthi isistimu ingakwazi ukulondoloza izinto zememori lapho isistimu ingavuliwe. Ngokuvamile, ngisho noma bengahlulekanga, kufanele bashintshwe kanye ngonyaka ukuze kuqinisekiswe ukuthi uhlelo lusebenza ngendlela efanele. Ukushintshwa kwebhethri kufanele kwenziwe ngaphansi kwesimo sokuphakelwa kwamandla kwesistimu ye-CNC ukuze kugwenywe ulwazi oluku-RAM ukuthi lungachitheki kuyo yonke indawo esikhundleni;

15. Qoqa izingxenye zikagesi ekhabetheni lokulawula, hlola futhi uqinise isimo sokubopha kwamatheminali; ihlanzekile futhi ihlanze ingxenye yokulawula uhlelo lwe-CNC, ibhodi lesifunda, umlandeli, isihlungi somoya, usinki wokufudumala, njalonjalo; lungisa izingxenye zangaphakathi zephaneli yokusebenza, ikhadi lesekhethi, Ifeni, hlola ukucinana kwamachweba.

   Izikhungo ze-Anebon eziqokwe kahle kanye nokuqinisekiswa kwekhwalithi okuhle kakhulu kuzo zonke izigaba zokukhiqiza kwenza i-Anebon iqinisekise ukugcwaliseka okuphelele kwamakhasimende kwezingxenye ezincane ze-cnc, ingxenye yokugaya, izingxenye ezisakazwa ngokunemba ezifika ku-0.001 mm ezenziwe e-China. I-Anebon iwufanele umbuzo wakho, Ukuze uthole ulwazi olwengeziwe, sicela uthinte i-Anebon ngokushesha, sizokuphendula NGOKUSHESHA!
Isilinganiso esikhulu sesaphulelo sesilinganiso sentengo yase-China sezingxenye ezingomshini, ingxenye yokujika ye-cnc kanye nengxenye yokugaya ye-cnc. I-Anebon ithembele kukhwalithi nokwaneliseka kwabathengi okutholwe iqembu labantu abazinikele kakhulu. Ithimba le-Anebon elisebenzisa ubuchwepheshe besimanje obusezingeni eliphezulu lihlinzeka ngezinto ezisezingeni eliphezulu nezixazululo ezikhonzwa kakhulu futhi zaziswa amakhasimende ethu emhlabeni wonke.