Metal surface treatment, izindlela eziyishumi, bona ukuthi bangaki obaziyo?

Ukwelashwa okungaphezulu kuwukwenza ungqimba olungaphezulu olunesici esisodwa noma eziningi ezithile endaweni yezinto ngezindlela ezingokoqobo noma zamakhemikhali. Ukwelashwa kwendawo kungathuthukisa ukubukeka komkhiqizo, ukuthungwa, ukusebenza, nezinye izici zokusebenza.

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1. I-Anodizing

Ngokuyinhloko i-anodic oxidation ye-aluminium, esebenzisa isimiso se-electrochemistry ukwakha ungqimba lwefilimu ye-Al2O3 (aluminium oxide) ebusweni be-aluminium nama-alloys e-aluminium. Lolu ngqimba lwefilimu ye-oxide lunezici eziyingqayizivele ezifana nokuvikela, ukuhlobisa, ukufakwa kwe-insulation kanye nokumelana nokugqoka.Ingxenye ye-CNC yegolide e-anodized

Ukugeleza kwenqubo:
I-monochrome, umbala we-gradient: ukupholishwa/ukuqhunyiswa kwesihlabathi/ukudweba→ukukhipha amafutha→i-anodizing→ingathathi hlangothi→ukudaya→ukuvala→ukoma
Imibala emibili:
①Ukupholisha / ukuqhunyiswa kwesihlabathi / ukudweba ngocingo → ukususa amafutha → ukuvala ubuso → ukugcobisa 1 → i-anodizing 2 → ukuvala → ukomisa
②Ukupholisha / ukuqhunyiswa kwesihlabathi / ukudweba ngocingo → ukususa amafutha → i-anodizing 1 → umbhalo we-laser → i-anodizing 2 → ukuvala → ukomisa

Izici zobuchwepheshe:
1. Khulisa amandla
2. Qaphela noma yimuphi umbala ngaphandle komhlophe
3. Zuza ukuvalwa kwe-nickel-free futhi uhlangabezane nezidingo ze-Europe, United States kanye namanye amazwe mahhala
Ubunzima bezobuchwepheshe kanye namaphuzu abalulekile okuthuthukisa: izinga lesivuno le-anodizing lihlobene nezindleko zomkhiqizo wokugcina. Isihluthulelo sokuthuthukisa isivuno se-oxidation yinani elifanele le-oxidant, izinga lokushisa elifanele kanye nokuminyana kwamanje, okudinga abakhiqizi bezingxenye zesakhiwo ukuthi baqhubeke nokuhlola enqubweni yokukhiqiza, bafune ukuphumelela. (Sincoma ukuthi unake i-akhawunti yomphakathi ethi "Mechanical Engineer", futhi uphathe ulwazi lwezimpahla ezomile nolwazi lwemboni ngokushesha ngangokunokwenzeka)
Isincomo somkhiqizo: Isibambo se-arc E+G, esenziwe nge-anodized material, evumelana nemvelo futhi ihlala isikhathi eside.CNC machining insimbi engagqwali.

2. I-Electrophoresis

Isetshenziswa kunsimbi engagqwali, i-aluminium alloy, njll., ingenza umkhiqizo ubonise imibala ehlukahlukene, igcine ukucwebezela kwensimbi, futhi ngesikhathi esifanayo ithuthukise ukusebenza kwangaphezulu, ngokusebenza okuhle kokunqanda ukugqwala.
Ukugeleza kwenqubo: ukwelashwa ngaphambi kwesikhathi→i-electrophoresis→ukoma

inzuzo:
1. Imibala ecebile;
2. Akukho ukuthungwa kwensimbi, okungasebenzisana ne-sandblasting, polishing, wire drawing, njll.;
3. Ukucutshungulwa endaweni ewuketshezi kungathola ukwelashwa okungaphezulu kwezakhiwo eziyinkimbinkimbi;
4. Ubuchwepheshe buvuthiwe futhi bungakhiqizwa ngobuningi.
Ukubi: Ikhono lokumboza iziphambeko livamile, futhi i-electrophoresis ye-die castings idinga ukwelashwa kwangaphambili okuphezulu.

3. I-Micro-arc oxidation

Inqubo yokusebenzisa amandla kagesi aphezulu esixazululweni se-electrolyte (imvamisa isisombululo se-alkali esibuthakathaka) ukuze kukhiqizwe isendlalelo sefilimu engaphezulu kwe-ceramic, okuwumphumela womthelela we-synergistic wokuphuma komzimba kanye ne-electrochemical oxidation.

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Ukugeleza kwenqubo: ukwelashwa kusengaphambili → ukuwasha ngamanzi ashisayo → MAO → ukomiswa
inzuzo:
1. Ukuthungwa kweCeramic, ukubukeka okubuthuntu, akukho mikhiqizo ecwebezelayo, umuzwa wesandla othambile, izigxivizo zeminwe;
2. Uhlu olubanzi lwama-substrates: Al, Ti, Zn, Zr, Mg, Nb, nama-alloys awo, njll.;
3. Ukwelashwa kwangaphambi kwesikhathi kulula; umkhiqizo unokugqwala okuhle kakhulu kanye nokumelana nesimo sezulu kanye nokusebenza okuhle kokukhipha ukushisa.
Ukungalungi: Njengamanje, umbala ulinganiselwe; okumnyama nokumpunga kuphela okuvuthiwe, futhi imibala ekhanyayo okwamanje kunzima ukuyifinyelela; izindleko zithinteka kakhulu ukusetshenziswa kwamandla aphezulu, futhi ingenye yezindleko eziphakeme kakhulu zokwelashwa kwendawo.

4. I-PVD vacuum plating

Igama eligcwele liwukufakwa komhwamuko obonakalayo, inqubo yokukhiqiza yezimboni ikakhulukazi kusetshenziswa izinqubo zomzimba ukufaka amafilimu amancanyana.Ingxenye yemishini ye-CNC

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Ukugeleza kwenqubo: ukuhlanzwa kwangaphambili kwe-PVD → ukucwilisa esithandweni → ukugeza okuqondiwe nokuhlanza i-ion → ukunamathela → ukuqedwa kokuhlanganisa, ukupholisa kuphume esithandweni → ukucutshungulwa kwangemuva (ukupholisha, i-AFP) (Sincoma ukuthi unake "Unjiniyela Wemishini" i-akhawunti esemthethweni, okokuqala ngqa ukubamba ulwazi lwezimpahla ezomile, ulwazi lwemboni)
Izici zobuchwepheshe: I-PVD (i-Physical Vapor Deposition, Physical Vapor Deposition) ingamboza izindawo zensimbi ngocwecwe oluqinile nokugqoka ukumelana nokuhlobisa kwe-cermet.

5. I-Electroplating

Kuwubuchwepheshe obusebenzisa i-electrolysis ukunamathisela ungqimba lwefilimu yensimbi ebusweni bensimbi ukuze kuvinjelwe ukugqwala, ukuthuthukisa ukumelana nokugqokwa, ukuguquguquka kukagesi, ukukhanya, nokuthuthukisa ubuhle.
Ukugeleza kwenqubo: ukwelashwa kusengaphambili → ithusi le-alkali elingenayo i-cyanide → ithini le-cupronickel elingena-cyanide → i-chrome plating

Inzuzo:
1. I-coating ine-gloss ephezulu kanye nokubukeka kwensimbi ephezulu;
2. Izinto eziyisisekelo yi-SUS, Al, Zn, Mg, njll.; izindleko ziphansi kune-PVD.
Ukungalungi: ukuvikelwa kwemvelo okungekuhle kanye nengozi enkulu yokungcoliswa kwemvelo.

6. I-Powder enamathela

I-powder coating ifafazwa phezu kwendawo yokusebenza nge-powder spraying machine (umshini wokufafaza nge-electrostatic). Ngaphansi kukagesi ongaguquki, impushana izokhangiswa ngokulinganayo phezu kwendawo yokusebenza ukuze yakhe i-powder coating. Iphulukisa isicaba futhi iba uqweqwe lokugcina olunemiphumela ehlukahlukene (izinhlobo ezahlukene zemiphumela yokumbozwa kwempuphu).
Inqubo yezobuchwepheshe: ingxenye engaphezulu→ukususwa kothuli lukagesi→ukufafaza→ukushisa okuphansi okuleveli→ukubhaka

Inzuzo:
1. Imibala ecebile, isicwebezelisi esiphezulu kanye ne-matte ozikhethela yona;
2. Izindleko eziphansi, ezifanele ukwakha imikhiqizo yefenisha namagobolondo okushisa okushisa, njll;
3. Izinga eliphezulu lokusetshenziswa, ukusetshenziswa okungu-100%, ukuvikelwa kwemvelo;
4. Ikhono eliqinile lokumboza amaphutha; 5. Ingakwazi ukulingisa umphumela wokusanhlamvu wezinkuni.
Ukubi: Okwamanje isetshenziswa emikhiqizweni kagesi kancane.

7. Umdwebo wocingo lwensimbi

Kuyindlela yokwelapha engaphezulu eyenza imigqa ebusweni bomsebenzi womsebenzi ngokugaya umkhiqizo, onomphumela wokuhlobisa. Imigqa ehlukene, ngemva kokudweba, ingahlukaniswa ibe imidwebo yemigqa eqondile, amaphethini angahleliwe, amaphethini kathayela, namaphethini okuzungeza.
Izici zobuchwepheshe: Ukwelashwa kwemidwebo yezintambo kunganikeza indawo yensimbi ukucwebezela okungeyona-isibuko, futhi ukwelashwa komdwebo wezintambo kungaphinda kususe amaphutha acashile endaweni yensimbi.
Isincomo somkhiqizo: Isibambo se-LAMP, ukwelashwa kwe-Zwei L, kusetshenziswa ubuchwepheshe obuhle kakhulu bokugaya ukukhombisa ukunambitheka.

8. Ukuqhunyiswa kwesihlabathi

Kuyinqubo lapho kusetshenziswa umoya ocindezelwe njengamandla okwenza ugodo lwesifutho olunesivinini esikhulu ukufafaza izinto ezifutha phezu kwendawo yokusebenza ukuze ziphathwe ngesivinini esikhulu ukuze ukubukeka noma ukuma kwendawo engaphandle ye-workpiece. izinguquko ezingaphezulu, kanye nezinga elithile lokuhlanzeka kanye nobulukhuni obuhlukahlukene.
Izici zobuchwepheshe:
1. Ukufeza i-reflection ehlukile noma i-matt.
2. Ingakwazi ukuhlanza ama-burrs amancane ebusweni be-workpiece futhi yenze ubuso be-workpiece bushelelezi, isuse ukulimala kwama-burrs futhi ithuthukise ibanga le-workpiece.
3. Sula ukungcola okusele okusele ekusetshenzisweni kwangaphambili, uthuthukise ukushelela kwe-workpiece, wenze i-workpiece iveze iyunifomu nombala wensimbi ongaguquki, futhi wenze ukubukeka komsebenzi kube kuhle futhi kube kuhle. (Sincoma ukuthi unake i-akhawunti yomphakathi ethi "Mechanical Engineer" futhi uphathe ulwazi lwezimpahla ezomile nolwazi lwemboni ngokushesha ngangokunokwenzeka)
Isincomo somkhiqizo: Isibambo sebhuloho sakudala se-E+G, indawo enesandblasted, umoya ophezulu.

9. Ukupholisha

Qedela indawo yokusebenza usebenzisa amathuluzi okupholisha avumelana nezimo, izinhlayiya ezilimaza umoya, kanye nezinye imidiya yokupholisha. Ezinqubweni ezihlukene zokupholisha, njengokupholisha okungalungile (inqubo yokupholisha eyisisekelo), ukupholisha okumaphakathi (inqubo yokuqeda), kanye nokupholishwa okuhle (inqubo yokucwenga), ukukhetha isondo elifanele lokupholisha kungafinyelela umphumela wokupholisha ongcono kakhulu futhi kuthuthukise ukusebenza kahle kokupholisha.

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Izici zobuchwepheshe: Thuthukisa ukunemba komumo wohlangothi noma wejiyomethri, thola indawo ebushelelezi noma isicwebezelisi sesibuko, futhi ukhiphe isicwebezelisi.
Isincomo somkhiqizo: Isibambo eside esingu-E+G, indawo epholile, elula futhi enhle

10. Etching

Imvamisa okubizwa ngokuthi i-etching, eyaziwa nangokuthi i-photochemical etching, ihlobene nokususwa kwefilimu evikelayo endaweni ezoqoshwa ngemva kokuchayeka ekwenziweni kwamapuleti nokuthuthukiswa kanye nokuxhumana nesixazululo samakhemikhali ngesikhathi sokuqoshwa ukuze kuzuzwe umphumela wokubola nokugqwala. , kwakheka umphumela wokubumba oyi-concave-convex noma ongenalutho.
Ukugeleza kwenqubo:
Indlela yokuvezwa: Iphrojekthi ilungiselela usayizi wento ngokwesithombe - ukulungiswa kwezinto ezibonakalayo - ukuhlanzwa kwempahla - ukomiswa → ifilimu noma ukunamathela → ukomiswa → ukuchayeka → ukuthuthukiswa → ukomiswa - ukushuba → ukuhlubula → KULUNGILE
Indlela yokuphrinta isikrini: izinto zokusika → ipuleti lokuhlanza (insimbi engagqwali nezinye izinto zensimbi) → ukuphrinta kwesikrini → ukunamathisela → ukuhlubula → KULUNGILE
Inzuzo:
1. Ingakwazi ukwenza i-micro-processing yezindawo zensimbi;
2. Nikeza imiphumela ekhethekile endaweni yensimbi;
Ukungalungi: Uketshezi oluningi olubolayo (ama-asidi, ama-alkali, njll.) olusetshenziswa ekubanjeni lulimaza indawo ezungezile.

I-Anebon Metal Products Limited inganikeza i-CNC Machining, i-Die Casting, isevisi yokwenziwa kwe-Sheet Metal, sicela ukhululeke ukuxhumana nathi.
Tel: +86-769-89802722 E-mail: info@anebon.com URL: www.anebon.com


Isikhathi sokuthumela: Apr-08-2022
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