Ukuthuthukisa Ukunemba Kumashini ye-CNC: Umhlahlandlela Ophelele Wokusebenzisa Amathuluzi Wokulinganisa

Ukubaluleka kokusetshenziswa kwamathuluzi wokulinganisa kumishini ye-CNC

Ukunemba Nokunemba:

Amathuluzi okulinganisa anika amandla ochwepheshe bemishini ukuthi bafinyelele ubukhulu obunembile nobunembile bezingxenye ezikhiqizwayo. Imishini ye-CNC isebenza ngokusekelwe eziqondisweni ezinembile, futhi noma yikuphi ukungafani ezilinganisweni kungaholela ezingxenyeni ezinesici noma ezingasebenzi. Amathuluzi okulinganisa anjengama-caliper, ama-micrometer, nama-gauge asiza ukuqinisekisa nokugcina izilinganiso ezifunekayo, ukuqinisekisa ukunemba okuphezulu kunqubo yokwenza imishini.

Ukuqinisekisa ikhwalithi:

Amathuluzi wokulinganisa abalulekile ekulawuleni ikhwalithi kumishini ye-CNC. Ngokusebenzisa izinsimbi zokulinganisa, ochwepheshe bemishini bangahlola izingxenye eziqediwe, baziqhathanise nokubekezelelana okucacisiwe, futhi bakhombe noma yikuphi ukuchezuka noma amaphutha. Lokhu kuvumela ukulungiswa okufika ngesikhathi noma ukulungisa ukuthi kwenziwe, kuqinisekiswe ukuthi imikhiqizo yokugcina ihlangabezana nezindinganiso zekhwalithi ezidingekayo.

Ukusethwa Kwethuluzi Nokuqondanisa:

Amathuluzi okulinganisa asetshenziselwa ukusetha nokuqondanisa amathuluzi okusika, izingcezu zokusebenza, kanye nemishini emishinini ye-CNC. Ukuqondanisa okufanele kubalulekile ukuze kuvinjwe amaphutha, kuncishiswe ukuguga kwamathuluzi, futhi kwandise ukusebenza kahle kwemishini. Amathuluzi okulinganisa afana nezitholi zonqenqema, izinkomba zokudayela, namageji obude asiza ekumiseni ngokunembile nasekuqondaniseni izingxenye, okuqinisekisa izimo ezifanele zokumaka.

Ukuthuthukisa Inqubo:

Amathuluzi okulinganisa nawo asiza ukwenziwa ngcono kwenqubo kumishini ye-CNC. Ngokulinganisa ubukhulu bezingxenye zomshini ngezigaba ezihlukene, ochwepheshe bemishini bangaqapha futhi bahlaziye inqubo yokwenza imishini. Le datha isiza ekuhlonzeni izinkinga ezingaba khona, njengokuguga kwamathuluzi, ukuwohloka kwempahla, noma ukungaqondani kahle komshini, okuvumela ukulungiswa ukuze kwenziwe ngokugcwele inqubo yokukhiqiza futhi kuthuthukiswe ukusebenza kahle kukonke.

Ukuvumelana nokushintshashintsha:

Amathuluzi okulinganisa anomthelela ekuzuzeni ukuvumelana nokushintshashintsha kwecnc izingxenye zomshini. Ngokulinganisa ngokunembile kanye nokugcina ukubekezelelana okuqinile, ochwepheshe bemishini baqinisekisa ukuthi izingxenye ezikhiqizwa emishinini ehlukene noma ngezikhathi ezihlukene ziyashintshana futhi zisebenza njengoba kuhlosiwe. Lokhu kubalulekile ezimbonini lapho ukunemba kanye nezingxenye ezimisiwe zibalulekile, njenge-aerospace, imboni yezimoto, neyokwelashwa.

 

Ukuhlukaniswa kwamathuluzi okulinganisa

 

Isahluko 1 Umlawuli Wensimbi, Ama-Caliper Angaphakathi Nangaphandle kanye ne-Feeler Gauge

1. Irula yensimbi

Umbusi wensimbi iyithuluzi elilula lokulinganisa ubude, futhi ubude balo bunemininingwane emine: 150, 300, 500 no-1000 mm. Isithombe esingezansi yirula yensimbi engu-150 mm evame ukusetshenziswa.

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Irula lensimbi elisetshenziswa ukukala ubukhulu bengxenye alinembile kakhulu. Lokhu kungenxa yokuthi ibanga eliphakathi kwemigqa yokumaka yombusi wensimbi ngu-1mm, futhi ububanzi bomugqa wokumaka ngokwawo buyi-0.1-0.2mm, ngakho-ke iphutha lokufunda likhulu ngesikhathi sokulinganisa, futhi amamilimitha kuphela angafundwa, okungukuthi, ubuncane benani layo lokufunda ngu-1mm. Amanani amancane kuno-1mm angalinganiselwa kuphela.

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Uma ubukhulu ububanzi (shaft ububanzi noma imbobo ububanzi) weizingxenye zokugaya ze-cnckulinganiswa ngokuqondile ngombusi wensimbi, ukunemba kokulinganisa kubi nakakhulu. Isizathu salo sithi: ngaphandle kokuthi iphutha lokufunda lerula yensimbi ngokwalo likhulu, futhi ngoba irula yensimbi ayikwazi ukubekwa endaweni efanele yengxenye yobubanzi. Ngakho-ke, ukukalwa kobubanzi bengxenye nakho kungenziwa ngokusebenzisa umbusi wensimbi kanye ne-caliper yangaphakathi nangaphandle.

 

2. Ama-caliper angaphakathi nangaphandle

Isithombe esingezansi sibonisa ama-caliper amabili avamile angaphakathi nangaphandle. Ama-caliper angaphakathi nangaphandle angama-gages alula wokuqhathanisa. I-caliper yangaphandle isetshenziselwa ukukala ububanzi bangaphandle nendawo eyisicaba, futhi i-caliper yangaphakathi isetshenziselwa ukukala ububanzi obungaphakathi kanye nomsele. Bona ngokwabo abakwazi ukufunda ngokuqondile imiphumela yokulinganisa, kodwa bafunde izilinganiso zobude obulinganisiwe (ububanzi futhi bungokwesilinganiso sobude) eruleni lensimbi, noma basuse usayizi odingekayo eruleni lensimbi kuqala, bese behlolaizingxenye eziphendukayo ze-cncUkuthi ububanzi be-.

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1. Ukulungiswa kokuvuleka kwe-caliper Hlola ukuma kwe-caliper kuqala. Ukuma kwe-caliper kunethonya elikhulu ekunembeni kwesilinganiso, futhi kufanele kuqashelwe ekuguquleni njalo ukuma kwe-caliper. Umfanekiso ongezansi ubonisa i-caliper

Umehluko phakathi komumo womhlathi omuhle nokubi.

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Uma ulungisa ukuvuleka kwe-caliper, cindezela kancane izinhlangothi ezimbili zonyawo lwe-caliper. Okokuqala sebenzisa izandla zombili ukulungisa i-caliper ekuvulekeni okufana nosayizi we-workpiece, bese uthinta ingaphandle le-caliper ukuze unciphise ukuvuleka kwe-caliper, bese uthinta ingaphakathi le-caliper ukwandisa ukuvuleka kwe-caliper. Njengoba kukhonjisiwe kuMfanekiso 1 ngezansi. Nokho, imihlathi ayikwazi ukushaywa ngokuqondile, njengoba kuboniswe kuMfanekiso 2 ngezansi. Lokhu kungabangela amaphutha okulinganisa ngenxa yemihlathi ye-caliper elimaza ubuso bokulinganisa. Ungashayi i-caliper kumzila wesitimela wethuluzi lomshini. Njengoba kukhonjisiwe kuMfanekiso 3 ngezansi.

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2. Ukusetshenziswa kwe-caliper yangaphandle Lapho i-caliper yangaphandle isusa usayizi kumbusi wensimbi, njengoba kuboniswe emfanekisweni ongezansi, indawo yokulinganisa yonyawo olulodwa lwepliers iphikisana nokuphela kwendawo yerula yensimbi, kanye nendawo yokulinganisa yomunye. unyawo lwe-caliper luhambisana nomugqa wokumaka wosayizi odingekayo Phakathi nendawo, futhi umugqa wokuxhuma wezindawo ezimbili zokulinganisa kufanele uhambisane nombusi wensimbi, futhi umugqa wokubona komuntu kufanele ube yi-perpendicular kumbusi wensimbi.

Uma ukala ububanzi bangaphandle nge-caliper yangaphandle eye yalinganiswa eruleni lensimbi, yenza umugqa wezindawo ezimbili zokulinganisa uhambisane ne-eksisi yengxenye. Lapho i-caliper yangaphandle ishelela phezu kwesiyingi sangaphandle sengxenye ngesisindo saso, umuzwa osezandleni zethu kufanele ube Ukuxhumana kwephuzu phakathi kwe-caliper yangaphandle kanye nendilinga yangaphandle yengxenye. Ngalesi sikhathi, ibanga eliphakathi kwezindawo ezimbili zokulinganisa ze-caliper yangaphandle ububanzi obungaphandle bengxenye elinganisiwe.

Ngakho-ke, ukulinganisa ububanzi bangaphandle nge-caliper yangaphandle ukuqhathanisa ukuqina kokuxhumana phakathi kwe-caliper yangaphandle kanye nendilinga yangaphandle yengxenye. Njengoba kuboniswe emfanekisweni ongezansi, kufanelekile ukuthi isisindo sokuzimela se-caliper singavele sishelele phansi. Isibonelo, lapho i-caliper ishelela phezu kwendilinga yangaphandle, akukho umuzwa wokuxhumana ezandleni zethu, okusho ukuthi i-caliper yangaphandle inkulu kunobubanzi obungaphandle bengxenye. Uma i-caliper yangaphandle ingakwazi ukushelela phezu kwendilinga yangaphandle yengxenye ngenxa yesisindo sayo, kusho ukuthi i-caliper yangaphandle incane kunobubanzi obungaphandle bengxenye.cnc machining izingxenye zensimbi.

Ungalokothi ubeke i-caliper ku-workpiece ukuze ulinganise, njengoba kuzoba namaphutha. Njengoba kuboniswe ngezansi. Ngenxa yokunwebeka kwe-caliper, akulungile ukuphoqa i-caliper yangaphandle phezu kwendingilizi yangaphandle, ingasaphathwa eyokusunduza i-caliper ngokuvundlile, njengoba kukhonjisiwe esithombeni esingezansi. Ku-caliper yangaphandle enosayizi omkhulu, ingcindezi yokulinganisa yokushelela endingilizini yangaphandle yengxenye ngesisindo sayo isivele iphezulu kakhulu. Ngalesi sikhathi, i-caliper kufanele ibanjwe ukuze ilinganiswe, njengoba kuboniswe esithombeni esingezansi.

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3. Ukusetshenziswa kwama-caliper angaphakathi Lapho ukala ububanzi bangaphakathi ngama-caliper angaphakathi, umugqa wezindawo zokulinganisa zezikhonkwane ezimbili kufanele uhambisane ne-axis yembobo engaphakathi, okungukuthi, izindawo ezimbili zokulinganisa zezinsimbi kufanele zibe iziphetho ezimbili zobubanzi bomgodi ongaphakathi . Ngakho-ke, lapho ukala, indawo yokulinganisa ye-pincer ephansi kufanele imiswe odongeni lwembobo njenge-fulcrum.

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Izinyawo eziphezulu ze-caliper zivivinywa kancane kancane zibheke ngaphandle ukusuka embobeni ukuya ngaphakathi kancane, futhi zishwibilika ngendlela eyisiyingi yodonga lwembobo. Uma ibanga elingajikijelwa ngendlela eyindilinga yodonga lwembobo lincane kakhulu, kusho ukuthi izindawo ezimbili zokulinganisa zezinyawo ze-caliper yangaphakathi zisendaweni emaphakathi. Iziphetho ezimbili zobubanzi be-bore. Bese uhambisa kancane i-caliper kusuka ngaphandle ukuya ngaphakathi ukuze uhlole ukubekezelelana kokuyindilinga kwembobo.

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Sebenzisa i-caliper yangaphakathi enikezwe usayizi eruleni yensimbi noma ku-caliper yangaphandle ukukala ububanzi bangaphakathi.

 

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Kuwukuqhathanisa ukuqina kwe-caliper yangaphakathi emgodini wengxenye. Uma i-caliper yangaphakathi ine-swing enkulu yamahhala emgodini, kusho ukuthi ubukhulu be-caliper buncane kunobubanzi bomgodi; uma i-caliper yangaphakathi ingakwazi ukufakwa emgodini, noma iqinile kakhulu ukushwibeka ngokukhululekile ngemva kokufakwa emgodini, kusho ukuthi ubukhulu be-caliper yangaphakathi buncane kunobubanzi bomgodi.

Uma likhulu kakhulu, uma i-caliper yangaphakathi ifakwa emgodini, kuzoba nebanga lokujika lamahhala lika-1 kuya ku-2 mm ngokwendlela yokulinganisa engenhla, futhi ububanzi bembobo bulingana ncamashi nobukhulu be-caliper yangaphakathi. Ungayibambi i-caliper ngezandla zakho lapho ukala.

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Ngale ndlela, umuzwa wesandla awusekho, futhi kunzima ukuqhathanisa izinga lokuqina kwe-caliper yangaphakathi emgodini wengxenye, futhi i-caliper izokhubazeka ukuze ibangele amaphutha okulinganisa.

4. Ububanzi obusebenzayo be-caliper Caliper iyithuluzi lokulinganisa elilula. Ngenxa yesakhiwo sayo esilula, ukukhiqizwa okulula, intengo ephansi, ukugcinwa okulula nokusetshenziswa, isetshenziswa kabanzi ekukalweni nasekuhlolweni kwezingxenye ezinezidingo eziphansi, ikakhulukazi ukubumba ama-Calipers amathuluzi okulinganisa afaneleka kakhulu okulinganisa nokuhlola ukulahla okungenalutho. izilinganiso. Nakuba i-caliper iyithuluzi lokulinganisa elilula, inqobo nje uma

Uma sikwazi kahle, singathola nokunemba okuphezulu kokulinganisa. Isibonelo, ukusebenzisa ama-caliper angaphandle ukuqhathanisa amabili

Lapho ububanzi bomgodi wempande bukhulu, umehluko phakathi kobubanzi be-shaft ngu-0.01mm kuphela.

Ongcweti abanolwaziingahlukaniswa futhi. Esinye isibonelo lapho usebenzisa i-caliper yangaphakathi kanye ne-micrometer ye-diameter yangaphandle ukukala usayizi wembobo yangaphakathi, amakhosi anolwazi aqinisekile ngokuphelele ukusebenzisa le ndlela ukukala imbobo yangaphakathi enembayo ephezulu. Le ndlela yokulinganisa i-diameter yangaphakathi, ebizwa ngokuthi “inner snap micrometer”, iwukusebenzisa i-caliper yangaphakathi ukufunda usayizi onembile ku-micrometer yobubanzi obungaphandle.

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Bese ukala ububanzi obungaphakathi bengxenye; noma ulungise izinga lokuqina lapho uthintana nembobo ngekhadi elingaphakathi embobeni, bese ufunda usayizi othize ku-micrometer yobubanzi obungaphandle. Le ndlela yokulinganisa ayiyona nje indlela enhle yokukala ububanzi bangaphakathi lapho kuntuleka amathuluzi okulinganisa angaphakathi anembile, kodwa futhi, nobubanzi bangaphakathi bengxenye ethile, njengoba kuboniswe kuMfanekiso 1-9, ngoba kukhona shaft emgodini wayo, kuyadingeka ukusebenzisa ithuluzi lokulinganisa ngokunemba. Uma kunzima ukukala ububanzi bangaphakathi, indlela yokulinganisa ububanzi bangaphakathi nge-caliper yangaphakathi kanye ne-micrometer yobubanzi obungaphandle ingaxazulula inkinga.

3. Igeji yokuzwa

I-Feeler gauge ibizwa nangokuthi igeji yokuqina noma i-gap piece. Isetshenziswa kakhulu ukuhlola indawo ekhethekile yokubopha kanye nendawo yokunamathisela yethuluzi lomshini, i-piston nesilinda, i-piston ring groove neringi ye-piston, ipuleti le-slide eliphambanayo kanye nepuleti lomhlahlandlela, phezulu kwe-valve yokudonsa kanye ne-exhaust. kanye nengalo ye-rocker, negebe phakathi kwezindawo ezimbili ezihlangene zegiya. usayizi wegebe. Igeji ye-feeler yakhiwe ngamashidi amaningi ensimbi amancane anobukhulu obuhlukahlukene.

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Ngokusho kweqembu lamageji azizwayo, kwenziwa amageji ezinzwa ngayinye, futhi ucezu ngalunye lwegeji yezinzwa lunezindiza ezimbili zokulinganisa ezihambisanayo, futhi zinamamaki ogqinsi okusetshenziswa kuhlangene. Lapho kulinganiswa, ngokobukhulu begebe elingaphezulu elihlangene, isiqeshana esisodwa noma ezimbalwa ziboshelwe ndawonye futhi zigxishwe esikhaleni. Isibonelo, phakathi kuka-0.03mm no-0.04mm, igeji ye-feeler nayo iyigeji yomkhawulo. Bheka Ithebula 1-1 ukuze uthole imininingwane yegeji yokuzwa.

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Iwukubona ukuma kwenjini eyinhloko kanye ne-shafting flange. Namathisela irula kugeji ye-m feeler kulayini ongenalutho wendilinga yangaphandle ye-flange esekelwe ku-shafting thrust shaft noma i-shaft yokuqala ephakathi, bese usebenzisa igeji yokuzizwa ukuze ulinganise irula futhi uyixhume. Izikhala ZX kanye ne-ZS zendilinga yangaphandle ye-crankshaft yenjini ye-diesel noma i-shaft ephumayo yesinciphisi ilinganiswa ezindaweni ezine eziphezulu, eziphansi, kwesokunxele nakwesokudla zendilinga yangaphandle ye-flange ngokushintshana. Isibalo esingezansi siwukuhlola igebe (<0.04m) lendawo yokubopha ye-tailstock yethuluzi lomshini.

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Lapho usebenzisa i-feeller gauge, amaphuzu alandelayo kufanele anakwe:

1. Khetha inombolo yezingcezu zegeji ye-feeler ngokusho kwegebe lendawo ehlangene, kodwa inani lezingcezu ezimbalwa, lingcono;

2. Ungasebenzisi amandla amaningi lapho ukala, ukuze ungagobi futhi ungaphuli igeji yokuzwa;

3. Izinto zokusebenza ezinokushisa okuphezulu azikwazi ukulinganiswa.

 

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Inhloso eyinhloko ye-Anebon kuzoba ukukunikeza abathengi bethu ubudlelwano bebhizinisi obungathi sína futhi obunomthwalo wemfanelo, ukunikeza ukunaka komuntu siqu kubo bonke nge-New Fashion Design ye-OEM Shenzhen Precision Hardware Factory Custom Fabrication CNC inqubo yokugaya, ukusakaza ngokunemba, isevisi yokunyathelisa. Ungathola inani eliphansi lapha. Futhi uzothola imikhiqizo yekhwalithi enhle nezixazululo kanye nenkonzo enhle lapha! Akufanele ube manqikanqika ukubamba i-Anebon!

Idizayini Entsha Yemfashini Yensizakalo Yemishini Yemishini Ye-CNC kanye Nenkonzo Yeziko Lomshini Ye-CNC, i-Anebon inezinombolo zamapulatifomu okuhweba angaphandle, okuyi-Alibaba, Imithombo Yomhlaba, Imakethe Yomhlaba Wonke, I-Made-in-china. Imikhiqizo nezixazululo ze-"XinGuangYang" ze-HID zithengiswa kahle kakhulu eYurophu, eMelika, eMpumalanga Ephakathi nakwezinye izifunda emazweni angaphezu kuka-30.


Isikhathi sokuthumela: Jun-28-2023
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