Ngesikhathi sokugaya ngaphandle kwe-cylindrical ngaphandle kwendawo, i-workpiece ibekwe phakathi kwesondo lomhlahlandlela kanye nesondo lokugaya. Elinye lala masondo lisetshenziselwa ukugaya, kanti elinye, elaziwa ngokuthi isondo eliqondisayo, linomthwalo wokudlulisa ukunyakaza. Ingxenye engezansi ye-workpiece isekelwa ipuleti lokusekela. Isondo lomhlahlandlela lakhiwe nge-ejenti yokubopha irabha, futhi i-axis yalo incike ku-engeli θ ngokuphathelene nesondo lokugaya ohlangothini oluqondile. Lokhu kusetha kushayela ucezu lokusebenza ukuthi lujikeleze futhi lufake kunqubo yokugaya.
Amaphutha okugaya ajwayelekile ama-grinders angenasikhungo kanye nezindlela zawo zokuwaqeda afingqwa ngale ndlela elandelayo:
1. Izingxenye zangaphandle
Izimbangela
- Isondo lomhlahlandlela alinawo umphetho oyindilinga.
- Kukhona imijikelezo yokugaya embalwa kakhulu, noma i-ellipticity yenqubo yangaphambilini inkulu kakhulu.
- Isondo lokugaya libuthuntu.
- Inani lokugaya noma lokusika liphezulu kakhulu.
Izindlela zokuqeda
- Yakha kabusha isondo lomhlahlandlela bese ulinda kuze kube yilapho seliyindilinga kahle. Ngokuvamile, izoma uma kungekho msindo onqamulayo.
- Lungisa inani lemijikelezo yokugaya njengoba kudingeka.
- Yakha kabusha isondo lokugaya.
- Yehlisa kokubili inani lokugaya kanye nesivinini sokusika kabusha.
2. Izingxenye zinemiphetho (amapholigoni)
Izimbangela Zezinkinga:
- Ubude obumaphakathi bengxenye abanele.
- I-axial thrust eyeqile engxenyeni ibangela ukuba icindezele iphini lokumisa, kuvimbela nokuphenduka.
- Isondo lokugaya alilingani.
- Isikhungo sengxenye sibekwe phezulu kakhulu.
Izindlela zokuqeda:
- Lungisa kahle isikhungo sengxenye.
- Yehlisa ukuthambekela kwesondo lomhlahlandlela wokugaya libe ku-0.5° noma ku-0.25°. Uma lokhu kungaluxazululi udaba, hlola ibhalansi ye-fulcrum.
- Qinisekisa ukuthi isondo lokugaya liyalingana.
- Yehlisa ngokufanele ubude obuphakathi bengxenye.
3. Izimpawu zokudlidliza ebusweni bezingxenye (okungukuthi, amabala ezinhlanzi kanye nemigqa emhlophe eqondile ibonakala ebusweni bezingxenye)
Izimbangela
- Ukudlidliza komshini okubangelwa indawo engalingani yesondo lokugaya
- Isikhungo sengxenye siya phambili futhi sibangela ukuba ingxenye igxume
- Isondo lokugaya libuthuntu, noma ingaphezulu lesondo lokugaya libushelelezi kakhulu
- Isondo lomhlahlandlela lizungeza ngokushesha okukhulu
Susa izindlela
- Linganisa ngokucophelela isondo lokugaya
- Nciphisa ngokufanelekile isikhungo sengxenye
- Isondo lokugaya noma andise ngokufanele isivinini sokugqoka sesondo lokugaya
- Yehlisa ngokufanele isivinini somhlahlandlela
4. Izingxenye zine-taper
Izimbangela
- Ingxenye engaphambili yengxenye incane ngenxa yokuthi ipuleti likamhlahlandlela wangaphambili kanye nogeneratrix wesondo eliqondisayo kubekwe phansi kakhulu noma ipuleti likamhlahlandlela langaphambili litshekele ngasesondweni likamhlahlandlela.
- Ingxenye engemuva yeCNC machining aluminium izingxenyeincane ngenxa yokuthi ingaphezulu lepuleti likamhlahlandlela elingemuva liphansi kunegeneratrix yesondo likagayidi noma ipuleti likamhlahlandlela elingemuva litshekele ngasesondweni likamhlahlandlela.
- Ingxenye engaphambili noma engemuva yengxenye ingaba ne-taper ngenxa yezizathu ezilandelayo:
① Isondo lokugaya line-taper ngenxa yokugqoka okungafanele
② Isondo lokugaya kanye nendawo yesondo eliqondisayo kuyagqokwa
Indlela yokuqeda
- Beka kabusha ngokucophelela ipuleti likamhlahlandlela wangaphambili futhi uqinisekise ukuthi lihambisana nejenereksi yesondo lomhlahlandlela.
- Lungisa indawo yomhlahlandlela yepuleti likagayidi elingemuva ukuze lihambisane nejenereksi yesondo lomhlahlandlela futhi liqondaniswe emugqeni ofanayo.
① Ngokuya ngokuqondiswa kwengxenye ye-taper, lungisa i-engeli yesondo lokugaya ekuguqulweni kwesondo lokugaya
② Isondo lokugaya kanye nesondo lomhlahlandlela
5. Isikhungo sengxenye sikhulu, futhi iziphetho ezimbili zincane
Imbangela:
- Amapuleti omhlahlandlela wangaphambili nangemuva atshekele ngokulinganayo ngasesondweni lokugaya.
- Isondo lokugaya liye labunjwa njengesigubhu okhalo.
Indlela yokuqeda:
- Lungisa amapuleti omhlahlandlela wangaphambili nangemuva.
- Shintsha isondo lokugaya, uqinisekise ukuthi akukho mvume eyeqile eyenziwa ngesikhathi sokulungiswa ngakunye.
6. Kunemicu eyindilinga ebusweni bengxenye
Izimbangela
- Amapuleti kagayidi angaphambili nangemuva aphuma endaweni yesondo likagayidi, okubangela ukuthi izingxenye ziklwetshwe emaphethelweni esondo likagayidi kukho kokubili indawo yokungena nokuphuma.
- Umhlahlandlela uthambile kakhulu, ovumela ama-chips okugaya ukuthi ashumekwe endaweni yomhlahlandlela, okudala ama-burrs aphumayo aqopha imigqa yentambo ezindaweni zezingxenye.
- Isipholisa asihlanzekile futhi siqukethe ama-chips noma isihlabathi.
- Ngenxa yokugaya ngokweqile ekuphumeni, unqenqema lwesondo lokugaya lubangela ukukhuhla.
- Isikhungo sengxenye siphansi kunesikhungo sesondo lokugaya, okuholela ekucindezelweni okuphezulu okuma mpo okubangela ukuba isihlabathi nama-chips anamathele kuma-bristles omhlahlandlela.
- Isondo lokugaya alibuthuntu.
- Impahla eyeqile icolwa ngesikhathi esisodwa, noma isondo lokugaya limahhadla, okuholela emigqeni emihle kakhulu endaweniIzingxenye ze-CNC lathe.
Izindlela zokuqeda
- Lungisa amapuleti omhlahlandlela wangaphambili nangemuva.
- Buyisela amabhulukwe egayidi ngezinto ezigcotshiwe ezinokuqina okuphezulu.
- Shintsha isipholile.
- Zungezisa unqenqema lwesondo lokugaya, uqinisekise ukuthi cishe u-20 mm ekuphumeni kwengxenye ishiywa ingagqwali.
- Lungisa kahle ukuphakama kwesikhungo sengxenye.
- Qinisekisa ukuthi isondo lokugaya lisesimweni esihle.
- Yehlisa inani lokugaya futhi wehlise isivinini sokushintsha.
7. Isiqephu esincane sinqunywa ngaphambili kwengxenye
Imbangela
- Ipuleti likamhlahlandlela elingaphambili lidlulela ngale kobuso besondo lomhlahlandlela.
- Kukhona ukungaboni ngaso linye okubalulekile phakathi kwendawo engaphambili yesondo lokugaya kanye nesondo lomhlahlandlela.
- Ukugaya ngokweqile kwenzeka emnyango.
Izixazululo:
- Misa kabusha ipuleti likamhlahlandlela wangaphambili emuva.
- Faka esikhundleni noma shintsha ubude bezingxenye ezimbili.
- Nciphisa inani lokugaya emnyango.
8. Ingxenye ephakathi noma umsila wengxenye unqunywe kabi. Kunezinhlobo eziningana zokusika:
1. Ukusikwa kungunxande
Imbangela
- Ipuleti elingemuva alihambisani nengaphezulu lesondo lomhlahlandlela, elivimbela ingxenye ukuthi ingajikelezi futhi imise ukugaywa kwendawo yokunyathela.
- Iphedi yokusekela yangemuva inwetshiwe kakhulu, okwenza ingxenye ephansi ihlale isendaweni futhi ivimbele ukuthi ingajikezi noma iye phambili.
Susa
- Lungisa ipuleti lomhlahlandlela elingemuva ukuze lime ngendlela efanele.
- Faka kabusha iphedi yokusekela.
2. Ukusikwa ku-angular noma kunamamaki amaningi amise okwe-micro
Imbangela
- Ipuleti likamhlahlandlela elingemuva lisala ngemuva kwesondo lomhlahlandlela
- Isikhungo sengxenye sihamba phezulu kakhulu, okwenza ingxenye igxumele lapho uphuma khona
Susa
- Hambisa ipuleti elingemuva kancane liye phambili
- Nciphisa kahle ukuphakama kwesikhungo sengxenye
9. Ukukhanya okungaphezulu kwengxenye akusiye uziro
Imbangela
- Ukuthambekela kwesondo lomhlahlandlela kudlulele, okwenza ingxenye ihambe ngokushesha kakhulu.
- Isondo lokugaya lilungiswa ngokushesha okukhulu, okuholela ekubeni buthuntu.
- Ukwengeza, isondo lomhlahlandlela lilungiswe kancane kakhulu.
Isixazululo
- Nciphisa i-engeli yokuthambekela.
- Yehlisa isivinini sokushintsha bese uqala ukulungisa isondo lokugaya kusukela ekuqaleni.
- Yakha kabusha isondo lomhlahlandlela.
Qaphela: Uma isondo lokugaya lingasebenzi, akuvunyelwe ukuvula into epholile. Uma isipholile kufanele sivulwe kuqala ukuze kunqandwe noma yimaphi amaphutha, kufanele sivulwe futhi sicishwe ngezikhathi ezithile (okungukuthi, ukuvala, ukuvala, ukuvala, ukuvala). Linda ukuthi isipholile sihlakazeke nhlangothi zonke ngaphambi kokuqala umsebenzi.
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Isikhathi sokuthumela: Dec-10-2024