Yintoni ubudlelwane phakathi kokuchaneka komatshini wokubumba kwiziko lomatshini le-CNC?

Kwinkqubo yokwenza i-machining mold, iziko lomatshini lineemfuno eziphezulu kunye neziphezulu zokuchaneka kunye nomgangatho womatshini womhlaba. Ukuze kuqinisekiswe umgangatho womatshini wokubumba, kufuneka siqwalasele ukukhethwa kwesixhobo somatshini, isixhobo sokuphatha, isixhobo, isikimu somatshini, ukuveliswa kweprogram, iimfuno zabaqhubi, njl.
1. Khetha ukuchaneka okuphezulu kunye neziko lomatshini elinesantya esiphezulu
Ngokuphuculwa kweemfuno zoyilo lwemveliso kunye nophuhliso lwetekhnoloji yesantya esiphezulu kunye nokuchaneka okuphezulu, umgangatho womatshini wokufa we-NC uphuculwe kakhulu, isantya somatshini sokufa sande kakhulu, inkqubo yomatshini iyancitshiswa, umjikelo wemveliso kunye amaxesha okubamba ukufa afinyeziwe, kwaye ngamanye amaxesha umsebenzi wokulungisa i-fitter odla ixesha unokupheliswa. Isantya esiphezulu kunye nokuchaneka okuphezulu kwe-mold machining iye ngokuthe ngcembe yaba yinto ebalulekileyo yokuguqulwa kwezobuchwepheshe kumashishini okuvelisa i-mold. Akunakuphepheka ukuba iziko lomatshini elinesantya esiphezulu se-CNC liza kuthatha indawo yomatshini wemveli onesantya esiphantsi, kwaye uphuhliso lwetekhnoloji yokuvelisa umngundo kuya kusizisela amava emveliso atyebileyo.cnc machining inxalenye

 

2. Yamkela ulwakhiwo olufanelekileyo lomqheba
Ukusetyenziswa kweziko lomatshini we-high-speed kunye ne-high-precision machining kuya kuqhuba uhlaziyo lwezixhobo zokusebenza ezifanelekileyo. Ngokukodwa, impembelelo yesixhobo kumgangatho womatshini we-NC kunye nesibambo sesixhobo siya kuvelela. Kwi-rotary tool machining system, i-chuck idibene ngokusondeleyo kunye nesixhobo somatshini (okanye ukudibanisa kwayo) ukuqinisekisa ukufezekiswa kokusebenza kwesixhobo. Ngokubanzi, kukho iindidi ezimbini zojongano phakathi kwesixhobo somatshini kunye neshank yesixhobo, i-HSK hollow isixhobo shank kunye ne-BT isixhobo shank. I-taper ye-interface phakathi kwe-spindle kunye ne-taper shank yesibambi sesixhobo se-BT ngu-24: 7. Umatshini wemveli wesantya esisezantsi ufanelekile ukusebenzisa olu hlobo lwemowudi yoqhagamshelo lomphathi wesixhobo. Ngenxa yokuba umnikazi wesixhobo se-BT kunye ne-spindle yesixhobo somatshini sifanelekile kuphela, i-taper fit clearance iya kwanda phantsi kwesenzo samandla e-centrifugal esantya esiphezulu, ngaloo ndlela ichaphazela umgangatho we-NC machining. Ngokubanzi, xa isantya se-spindle sidlula i-16000 rpm, kuya kufuneka sisebenzise umqheba ongenanto we-HSK. Isakhiwo sokumisa ibha yesixhobo se-HSK siphezu kokumiswa, esibonelela ngokudityaniswa okusemgangathweni kunye nesixhobo somatshini. Ngaphantsi kwesenzo soxinzelelo lwesixhobo somatshini, inokuqinisekisa ukuba i-cone emfutshane kunye nesiphelo sobuso bebar yesixhobo ihambelana ngokusondeleyo kunye nesixhobo somatshini.inxalenye yeplastiki

 

3.Khetha isixhobo esifanelekileyo sokusika
Ukusetyenziswa okufanelekileyo kunye nokukhethwa kwezixhobo zokusika kuya kuba yinto ebalulekileyo echaphazela umgangatho we-NC machining. Izixhobo ze-carbide ezenziwe ngesamente zisetyenziswa ngokubanzi. Kwi-speed-speed machining, i-coating cemented carbide iya kuthatha indawo eninzi yezixhobo zokusika isinyithi, kubandakanywa ii-reamers, abasiki bebhola, abasiki bebhola kunye nezinye izixhobo ezilula. I-coating cemented carbide iya kudlala indima ebalulekileyo kwizixhobo zesixhobo somatshini we-high-speed, kwaye isetyenziswe kwiindawo ezininzi zomatshini eziqhelekileyo.inxalenye yealuminiyam
Ngokubanzi, siyazi ukuba kubuchwephesha oburhabaxa, siya kukhetha abasiki bedayamitha abakhulu bomatshini. Ukuze kugcinwe iindleko kunye nokunciphisa ubunzima bokwenza abasiki, siya kusebenzisa iiblade ze-carbide ezifakwe kumatshini ukwenza umatshini omdaka kangangoko ukususa iitshiphusi; kwi-semi-fine machining, siya kusebenzisa i-high-speed kunye ne-high feed inserts ukwenza ukuba oomatshini be-semi-fine bahambe ngokukhawuleza; kwi-machining emihle, siya kuzama ukusebenzisa i-high-precision round head blades izipili zentloko ngokukhawuleza kangangoko kunokwenzeka. Ibar ye-alloy cutter esemgangathweni iqinisekisa amandla e-cutter kunye ne-cutter bar, enokugcina iindleko ezibizayo zokukhetha i-alloy cutter yonke ngelixa ugcina ukuchaneka kwe-machining. Kwinkqubo yomatshini, kufuneka sinikele ingqalelo kwinto yokuba iradiyasi yefillet yangaphakathi yecontour kwindawo egqityiweyo kufuneka ibe nkulu okanye ilingane neradius yesixhobo, kunye nesixhobo esineradiyasi engaphantsi kweradius yekona. Ikona iyakukhethelwa ukucutshungulwa ngendlela ye-arc yokufakelwa okanye i-diagonal interpolation, ukuze ugweme ukusika isenzeko esibangelwa kukuguqulwa komgca kunye nokuqinisekisa umgangatho wokugqiba ukufa.

 

4.Isicwangciso senkqubo ye-CNC
Kwi-high-speed and high-precision machining, ukubaluleka koyilo lwesicwangciso senkqubo yeNC kuphakanyiswe kwindawo ephezulu. Yonke inkqubo yomatshini kufuneka ilawulwe. Nayiphi na impazamo iya kuba nefuthe elibi kumgangatho wokubumba, ngoko ke isicwangciso senkqubo siya kudlala indima ebalulekileyo kumgangatho womatshini. Ukuba ufuna ukufunda inkqubo ye-UG, unokongeza iziko elincinci lokuhlela qq1139746274 (wechat efanayo inombolo) kwi-NC yoyilo lwenkqubo yomatshini, enokuthi ithathelwe ingqalelo njengolawulo lwenkqubo yenkqubo yenkqubo ukusuka kwindawo engenanto ukuya kwinxalenye yomatshini kunye negumbi lokubumba. Isicwangciso esihle senkqubo sinzima kuyo yonke inkqubo yoyilo. Kufuneka ifunyenwe emva kokwenza isishwankathelo esiqhubekayo kunye nokuguqulwa. Kwinkqubo yoyilo, ulwazi oluninzi kufuneka luthathelwe ingqalelo, kwaye ubudlelwane phakathi kolwazi bunzima kakhulu, okufuneka buqinisekiswe ngamava omsebenzi womyili weprogram. Ke ngoko, umgangatho woyilo wesicwangciso senkqubo ikakhulu uxhomekeke kumava kunye nenqanaba labasebenzi bezobugcisa.

Ngokubanzi, ucwangciso olupheleleyo lwenkqubo yomatshini yeNC lubandakanya le mixholo ilandelayo:

1) ukhetho lwezixhobo zomatshini we-CNC.
2) ukhetho lwendlela yokucubungula.
3) misela indlela yokudibanisa yamacandelo kwaye ukhethe i-clamps.
4) indlela yokubeka.
5) iimfuno zokuhlola kunye neendlela.
6) khetha isixhobo.
7) ulawulo lwempazamo kunye nokulawulwa kokunyamezela kumatshini.
8) chaza inkqubo yolawulo lwamanani.
9) ukulandelelana kolawulo lwamanani.
10) ukhetho lweeparamitha zokusika.
11) ukulungiselela uluhlu lwenkqubo yolawulo lwamanani.

 

5.Isoftware yeCAM

Isoftware elungileyo inokuphucula umgangatho kunye nokusebenza kakuhle kokusebenza kokungunda, okufana ne-Unigraphics kunye ne-cimiamtron, ezilunge kakhulu isoftware yokubumba isoftware, ngakumbi iindidi ezimbini zesoftware etyebileyo kunye neendlela ezahlukeneyo zokusetyenzwa, ezisetyenziswa ngokubanzi kwi-NC milling programming, machining. inkqubo, inkqubo WEDM, njalo njalo. Umgangatho kunye nokusebenza kakuhle komatshini weNC kuphuculwe kakhulu ngokuncedisana. Phezulu. Ukuba ufuna ukufunda inkqubo ye-UG, unokongeza qq1139746274 (wechat ngenani elifanayo) cimiamtron ukususa umatshini orhabaxa kwindawo ye-offset kwaye wongeze umsebenzi we-screw, oya kwenza ukusika okwenyani kuzinze ngakumbi, susa utshintsho olukhawulezileyo lokutya. ulwalathiso phakathi kweendlela zesixhobo ezikufutshane, ukunciphisa ukukhawuleza kunye nokunciphisa ukutya kokusika, ukugcina umthwalo wokusika ozinzile, ukwandisa ubomi besixhobo, kwaye udlale indima ebaluleke kakhulu kwisixhobo somatshini. Ukhuseleko olulungileyo.
Isoftware sisixhobo kuphela. Umdwelisi wenkqubo ogqwesileyo unamava atyebileyo kunye nolwazi lwethiyori kumatshini wokwenza umsebenzi. Kwangaxeshanye, umyili wenkqubo ye-NC onobuchule kwimisebenzi yesoftware yeyona nto ibalulekileyo kumatshini wokubumba i-NC kwaye idlala indima ephambili kumgangatho kunye nokusebenza kakuhle komatshini weNC. Ngoko ke, kufuneka kusekwe inkqubo yoqeqesho egqibeleleyo yabadidiyeli. Okokuqala, abaqulunqi kufuneka bazilolonge ixesha elithile kwisithuba sokusebenza se-CNC, kwaye kuphela emva kokuphumelela uviwo olungqongqo lomsebenzi abanokuqhuba uqeqesho loyilo lwenkqubo ye-CNC. Ukuze kuqinisekiswe umgangatho womatshini weNC, kuyafuneka ukuba nenkqubo yeNC elungileyo.

 

6.Umsebenzisi
Umsebenzisi weziko lomatshini ngumenzi we-NC machining, kwaye ulawulo lwabo lomgangatho womatshini we-NC lukwabonakala kakhulu. Bayayazi imeko yexesha langempela lesixhobo somatshini, isixhobo sokuphatha, isixhobo, itekhnoloji yokucubungula, isoftware kunye neeparitha zokusika kwinkqubo yokucubungula imisebenzi. Imisebenzi yabo inefuthe elithe ngqo kwi-NC processing. Ke ngoko, isakhono kunye noxanduva lwabaqhubi beziko lomatshini nazo ziyimiba ephambili yokuphucula umgangatho wokusetyenzwa kweNC.
Isiphelo: Nangona izixhobo ze-hardware ezifana neziko lomatshini zibaluleke kakhulu, italente yeyona nto ibalulekileyo echaphazela umgangatho we-NC machining, kuba ukuziphatha kobugcisa, inqanaba lezakhono kunye noxanduva lwesithuba sabadwelisi beprogram kunye nabaqhubi beematshini bamisela ukuba izixhobo ezahlukeneyo eziphambili zinokudlala. Kufuneka sinikele ingqalelo kuyo yonke imiba yokusetyenzwa, ngakumbi imiba yabantu, ukwenzela ukuba i-NC machining center isebenze ukubumba ngakumbi nangakumbi.

 

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