Yintoni ubudlelwane phakathi kokuchaneka komatshini wokubumba kwiziko lomatshini le-CNC?

Kwinkqubo yokwenza i-machining mold, iziko lomatshini lineemfuno eziphezulu kunye neziphezulu zokuchaneka kunye nomgangatho wokwenza umgangatho. Ukuqinisekisa umgangatho womatshini wokubumba, kufuneka siqwalasele ukukhethwa kwesixhobo somatshini, isixhobo sokuphatha, isixhobo, isikimu somatshini, ukuveliswa kweprogram, iimfuno zabaqhubi, njl.

1. Khetha iziko lomatshini elichanekileyo kunye nesantya esiphezulu
Ngokuphuculwa kweemfuno zoyilo lwemveliso kunye nophuhliso lwetekhnoloji yesantya esiphezulu kunye nechanekileyo ephezulu, umgangatho we-Die NC machining uphuculwe kakhulu, isantya somatshini wokufa sande kakhulu, inkqubo yomatshini iyancitshiswa, umjikelo wemveliso. kunye namaxesha okubamba okufayo afinyeziwe, kwaye ngamanye amaxesha umsebenzi wokulungisa i-fitter odla ixesha unokupheliswa. Isantya esiphezulu kunye nokuchaneka okuphezulu komatshini wokungunda ngokuthe ngcembe kwaba ngomnye wemixholo ebalulekileyo yenguqu yetekhnoloji yamashishini okuvelisa ukungunda. Iziko lomatshini le-CNC elinesantya esiphezulu liya kuthatha indawo yomatshini wemveli onesantya esiphantsi, kwaye uphuhliso lwetekhnoloji yokuvelisa umngundo kuya kusizisela amava emveliso etyebileyo.CNC machining inxalenye

 

2. Yamkela ulwakhiwo olufanelekileyo lomqheba
Ukusebenzisa amaziko omatshini anesantya esiphezulu kunye nokuchaneka okuphezulu kuya kuqhuba nohlaziyo lwezixhobo zokusebenza ezifanelekileyo. Ngokukodwa, impembelelo yesixhobo kumgangatho womatshini we-NC kunye nesiphathi sesixhobo siya kuvelela. Kwi-rotary tool machining system, i-chuck idibene ngokusondeleyo kunye nesixhobo somatshini (okanye ukudibanisa kwayo) ukuqinisekisa ukufezekiswa kokusebenza kwesixhobo. Ngokubanzi, kukho iindlela ezimbini zokujongana phakathi kwesixhobo somatshini kunye ne-shank yesixhobo: i-HSK hollow isixhobo shank kunye nesixhobo se-BT shank. I-taper ye-interface phakathi kwe-spindle kunye ne-taper shank yesibambi sesixhobo se-BT ngu-24: 7. Umatshini wemveli wesantya esisezantsi ulungele ukusetyenziswa kolu hlobo lwemowudi yoqhagamshelo yesibambi. Ngenxa yokuba umnini wesixhobo se-BT kunye nesixhobo sokuphotha somatshini sifanelekile kuphela, i-taper fit clearance iya kunyuka phantsi kwe-high-speed centrifugal force, ngaloo ndlela ichaphazela umgangatho weNC machining. Ngokubanzi, xa isantya sokujikeleza sidlula i-16000 rpm, kufuneka sisebenzise umqheba ongenanto we-HSK. Isakhiwo sebar yesixhobo se-HSK sibekwe ngaphezulu, esibonelela ngokudityaniswa okusemgangathweni kunye nesixhobo somatshini. Ngaphantsi kwesenzo soxinzelelo lwesixhobo somatshini, inokuqinisekisa ukuba i-cone emfutshane kunye nesiphelo sobuso be-ttoolbara ihambelana ngokusondeleyo nesixhobo somatshini.inxalenye yeplastiki

 

3.Khetha isixhobo esifanelekileyo sokusika
Ukusetyenziswa okufanelekileyo kunye nokukhethwa kwezixhobo zokusika kuya kuba yinto ebalulekileyo echaphazela umgangatho we-NC machining. Izixhobo ze-carbide ezenziwe ngesamente zisetyenziswa ngokubanzi. Kwi-high-speed machining, i-coating cemented carbide iya kuthatha indawo yezixhobo ezininzi zokusika isinyithi, kubandakanywa ii-reamers, abasiki bebhola, abasiki bebhola, kunye nezinye izixhobo ezilula. Ukugquma i-carbide ene-cemented kuya kuba yimfuneko kwisixhobo somatshini esinesantya esiphezulu kwaye sinokusetyenziswa kwiindawo ezininzi zomatshini eziqhelekileyo.inxalenye yealuminiyam
Ngokubanzi, siyazi ukuba siya kukhetha abasiki be-diameter abakhulu bomatshini kumatshini omdaka. Ukugcina iindleko kunye nokunciphisa ubunzima bokuvelisa i-cutters, siya kusebenzisa i-carbide blades egxininiswe ngomatshini ukwenza umatshini olukhuni kangangoko ukususa iitshiphusi; kwi-semi-fine machining, siya kusebenzisa i-high-speed kunye ne-high feed inserts ukwenza ukuba oomatshini be-semi-fine bahambe ngokukhawuleza; kwi-machining emihle, siya kuzama ukusebenzisa i-high-precision round head blades izipili zentloko ngokukhawuleza kangangoko kunokwenzeka. Ibar ye-alloy cutter esemgangathweni iqinisekisa amandla e-cutter kunye ne-cutter bar, ukugcina iindleko ezibiza kakhulu zokukhetha i-alloy cutter yonke ngelixa ugcina ukuchaneka kwe-machining. Kwinkqubo yomatshini, kufuneka sinikele ingqalelo kwinto yokuba i-radius ye-fillet ye-contour yangaphakathi kwindawo egqityiweyo kufuneka ibe mkhulu okanye ilingane ne-radius yesixhobo. Isixhobo esineradiyasi engaphantsi kweradiyasi yekona iyakukhethelwa ukucutshungulwa ngokufakelwa kwe-arc okanye i-diagonal interpolation ukuphepha isenzeko sokusika ngokugqithisileyo esibangelwa kukuguqulwa komgca kunye nokuqinisekisa umgangatho wokugqiba ukufa.

 

4.Isicwangciso senkqubo ye-CNC
Kwi-high-speed and high-precision machining, ukubaluleka koyilo lwesicwangciso senkqubo ye-NC kuphakanyiswe kwindawo ephezulu. Yonke inkqubo yomatshini kufuneka ilawulwe. Nayiphi na impazamo iya kuba nefuthe elibi kumgangatho wokungunda ukuze isicwangciso senkqubo sidlale indima egqibeleleyo kumgangatho womatshini. Ukuba ufuna ukufunda inkqubo ye-UG, unokongeza iziko elincinci lokuhlela qq1139746274 (Inombolo efanayo yeWeChat) kuyilo lwenkqubo yomatshini yeNC, enokuthi ithathelwe ingqalelo njengolawulo lwenkqubo yenkqubo yenkqubo ukusuka kwindawo engenanto ukuya kwinxalenye yomatshini kunye negumbi lokubumba. . Isicwangciso esilungileyo senkqubo sinzima kwaye sifuna uphuhliso ngexesha lenkqubo yoyilo lonke. Kufuneka ifunyenwe emva kokwenza isishwankathelo esiqhubekayo kunye nokuguqulwa. Kwinkqubo yoyilo, ulwazi oluninzi kufuneka luqwalaselwe, kwaye ubudlelwane phakathi kolwazi lunzima kakhulu, olumele luqinisekiswe ngamava omsebenzi wokwenene womyili weprogram. Ngoko ke, umgangatho woyilo lwesicwangciso senkqubo ikakhulu kuxhomekeke kulwazi kunye nenqanaba labasebenzi bezobugcisa.

Ngokubanzi, ucwangciso olupheleleyo lwenkqubo yomatshini yeNC lubandakanya le mixholo ilandelayo:

1) ukhetho lwezixhobo zomatshini we-CNC.
2) ukhetho lwendlela yokucubungula.
3) misela indlela yokudibanisa yamacandelo kwaye ukhethe i-clamps.
4) indlela yokubeka.
5) iimfuno zokuhlola kunye neendlela.
6) khetha isixhobo.
7) ulawulo lwempazamo kunye nokulawulwa kokunyamezela kumatshini.
8) chaza inkqubo yolawulo lwamanani.
9) ukulandelelana kolawulo lwamanani.
10) ukhetho lweeparamitha zokusika.
11) lungiselela uluhlu lwenkqubo yolawulo lwamanani.

 

5.Isoftware yeCAM

Isoftware elungileyo inokuphucula umgangatho kunye nokusebenza kakuhle kokwenziwa komngundo, okufana ne-Unigraphics kunye neCimiamtron, ezona zibalaseleyo isoftware yokubumba, ubukhulu becala iindidi ezimbini zesoftware etyebileyo kunye neendlela ezahlukeneyo zokusetyenzwa, ezisetyenziswa ngokubanzi kwi-NC milling programming, inkqubo yomatshini, inkqubo WEDM, njalo njalo. Umgangatho kunye nokusebenza kakuhle komatshini weNC kuphuculwe kakhulu ngokuncedisana. Phezulu. Ukuba ufuna ukufunda inkqubo ye-UG, unokongeza i-qq1139746274 (i-WeChat enenombolo efanayo) cimarron ukususa umatshini orhabaxa kwindawo ye-offset kwaye wongeze umsebenzi we-screw, oya kwenza ukusika okwenyani kuzinze ngakumbi, ukuphelisa utshintsho olukhawulezileyo lokutya. umkhombandlela phakathi kweendlela zesixhobo ezikufutshane, ukunciphisa ukukhawulezisa kunye nokwehliswa kwesondlo sokusika, gcina umthwalo wokusika ozinzile, ukwandisa ubomi besixhobo, kunye nokudlala. indima ebalulekileyo kwisixhobo somatshini. Ukhuseleko olulungileyo.
Isoftware sisixhobo kuphela-umdwelisi wenkqubo obalaseleyo onamava atyebileyo kunye nolwazi lwethiyori kumatshini wokwenza umsebenzi. Kwangaxeshanye, ubuchule bomyili wenkqubo yeNC kwimisebenzi yesoftware yeyona nto ibalulekileyo ekubumbeni iNC machining. Idlala indima ebalulekileyo kumgangatho kunye nokusebenza kakuhle komatshini weNC. Ngoko ke, kufuneka kusekwe inkqubo yoqeqesho egqibeleleyo yabadidiyeli. Okokuqala, abaqulunqi kufuneka bazilolonge ixesha elithile kwisithuba sokusebenza se-CNC, kwaye kuphela emva kokuphumelela uviwo olungqongqo lomsebenzi abanokuqhuba uqeqesho loyilo lwenkqubo ye-CNC. Ukuqinisekisa umgangatho womatshini weNC, kuyafuneka ukuba nenkqubo yeNC elungileyo.

 

6.Umsebenzisi
Umsebenzisi weziko lomatshini ngumenzi we-machining we-NC, kwaye ulawulo lwabo lomgangatho womatshini we-NC awunakuphikiswa. Bayayazi imeko yexesha lokwenyani yezixhobo zoomatshini, izibambo zesixhobo, izixhobo, itekhnoloji yokucubungula, isoftware, kunye neeparamitha zokusika zemisebenzi yokucubungula. Imisebenzi yabo inefuthe elithe ngqo kwi-NC processing. Ke ngoko, isakhono kunye noxanduva lwabaqhubi beziko lomatshini nazo ziyimiba ephambili yokuphucula umgangatho wokusetyenzwa kweNC.
Isiphelo: Nangona izixhobo ze-hardware ezifana neziko lomatshini zibalulekile, italente yeyona nto ibalulekileyo echaphazela umgangatho we-NC machining kuba inqobo yokuziphatha yobuchwephesha, inqanaba lezakhono, kunye noxanduva lwasemva kwabacwangcisi benkqubo kunye nabaqhubi boomatshini bamisela ukuba zisebenza njani izixhobo ezahlukeneyo eziphambili. Kufuneka sinikele ingqalelo kuyo yonke imiba yokusetyenzwa, ngakumbi imiba yabantu, i-sot NC machining center mold inokusingathwa ngokubanzi.

 

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