Siyaqonda ukuba ulwelo lokusika luneempawu ezibalulekileyo ezifana nokupholisa, ukuthambisa, ukuthintela umhlwa, ukucoca, njl. Ezinye izongezo zibonelela nge-lubrication, ezinye zithintela ukugqwala, ngelixa ezinye zineempembelelo ze-bactericidal kunye ne-inhibitory. Ezinye izongezo ziluncedo ekupheliseni amagwebu, nto leyo eyimfuneko ukunqanda isixhobo sakho somatshini ekubeni sihlambe iqamza yonke imihla. Kukho nezinye izongezo, kodwa andizukwazisa apha ngabanye.
Ngelishwa, nangona ezi zongezo zingentla zibaluleke kakhulu, uninzi lwazo zikwinqanaba le-oyile kwaye zifuna ukucaphuka okungcono. Ezinye azihambelani, kwaye ezinye azinyibiliki emanzini. Ulwelo olusanda kuthengwa lokusika lulwelo olugxininisiweyo kwaye kufuneka luxutywe namanzi ngaphambi kokusetyenziswa.
Sifuna ukwazisa ezinye izongezo eziyimfuneko kwi-emulsion-type concentrates ukuze i-emulsify ngamanzi kwi-stable cutting fluid. Ngaphandle kwezi zongezo, iipropathi zolwelo lokusika ziya kuncitshiswa zibe ngamafu. Ezi zongezo zibizwa ngokuba “zi-emulsifiers”. Umsebenzi wabo kukwenza izithako ezinganyibilikiyo emanzini okanye enye kwenye “ixubene,” kufana nobisi. Oku kubangela ukusasazwa okulinganayo kunye nozinzo lwezongezo ezahlukeneyo kulwelo lokusika, ukwenza ulwelo lokusika olunokuthi luhlanjululwe ngokungenasizathu ngokwemfuno.
Ngoku makhe sithethe malunga neoyile yesikhokelo somatshini kaloliwe. I-oyile yesikhokelo kufuneka ibe nokusebenza kakuhle kokuthambisa, ukusebenza okuchasene nomhlwa, kunye nokusebenza okuchasene nokunxiba (oko kukuthi, ukukwazi kwefilimu yeoli yokuthambisa ukuze imelane nemithwalo enzima ngaphandle kokucudiswa komile kwaye kutyunyuzwe). Enye into ebalulekileyo kukusebenza kwe-anti-emulsification. Siyazi ukuba ulwelo lokusika luqulethe i-emulsifiers ukuze i-emulsifying izithako ezahlukeneyo, kodwa i-oyile yesikhokelo sikaloliwe kufuneka ibe neempawu ezichasayo zokuthintela ukunyuswa kwe-emulsification.
Siza kuxoxa ngemiba emibini namhlanje: i-emulsification kunye ne-anti-emulsification. Xa ukusika i-fluid kunye ne-oyile yesikhokelo sikaloliwe idibana, i-emulsifier kwi-cutting fluid idibanisa kunye nezithako ezisebenzayo kwi-oyile yesikhokelo, ekhokelela ekubeni umzila wesikhokelo ushiywe ungakhuselekanga, ungaxutywanga kwaye ulungele ukugqwala. Ukuthintela oku, kubalulekile ukuthatha amanyathelo afanelekileyo. Kuyafaneleka ukuba uqaphele ukuba i-emulsifier kumanzi okusika ayichaphazeli nje kuphela i-oyile yesikhokelo kodwa kunye nezinye ioyile kwisixhobo somatshini, njengeoyile ye-hydraulic kunye nendawo epeyintiweyo. Ukusetyenziswa kwe-emulsifiers kunokubangela ukuguga, umhlwa, ukulahleka kokuchaneka, kunye nomonakalo kwizixhobo ezininzi zoomatshini.
Ukuba isixhobo sakho somatshini wesikhokelo sikaloliwe esisingqongileyo asingeni moya, ungatsiba ukufunda lo mxholo ulandelayo. Nangona kunjalo, kwiimeko ezininzi, kuphela malunga ne-1% yezixhobo zoomatshini ezinokutywina ngokupheleleyo iileyili zesikhokelo. Ke ngoko, kubalulekile ukufunda ngononophelo kwaye wabelane ngolwazi olulandelayo nabahlobo abafanelekileyo abaya kukubulela ngayo.
Ukukhetha ioyile yesikhokelo esifanelekileyo kubalulekile kwiivenkile zoomatshini bale mihla. Ukuchaneka komatshini kunye nobomi benkonzo ye-metalworking fluid kuxhomekeke kumgangatho weoli yesikhokelo. Oku, kwiukuguqula oomatshini, ichaphazela ngokuthe ngqo ukusebenza kwemveliso yezixhobo zoomatshini. I-oyile yesikhokelo esifanelekileyo kufuneka ibe nolawulo oluphezulu lokruthakruthwano kwaye igcine ukuhlukana okugqwesileyo ukusuka kumanzi okusika amanzi anyibilikayo asetyenziswa ngokuqhelekileyo ekusetyenzweni kwesinyithi. Kwimeko apho i-oyile yesikhokelo ekhethiweyo kunye ne-cutting fluid ayinakuhlukaniswa ngokupheleleyo, i-oyile yesikhokelo iya ku-emulsify, okanye ukusebenza kwe-cutting fluid kuya kuhla. Ezi zizizathu ezibini eziphambili zokubola kukaloliwe okhokelayo kunye nokuthotywa kwesikhokelo esibi kwizixhobo zoomatshini bale mihla.
Ukwenziwa ngoomatshini, xa ioyile yesikhokelo idibana nolwelo lokusika, kukho umsebenzi omnye kuphela: ukuwagcina “kude“!
Xa ukhetha ioyile yesikhokelo kunye nolwelo lokusika, kubalulekile ukuvavanya kunye nokuvavanya ukwahlula kwabo. Uvavanyo olufanelekileyo kunye nokulinganisa ukuhlukana kwabo kunokunceda ukuphepha ilahleko ngexesha lenkqubo yokucubungula oomatshini kunye nokuqinisekisa ukusebenza kwezixhobo ezichanekileyo. Ukuncedisa koku, umhleli uye wanikela ngeendlela ezintandathu ezilula nezisebenzisekayo, kuquka ubuchule obunye bokubona, ezimbini zokuhlola, nezithathu zokulondoloza. Ezi ndlela zinokunceda ngokulula ukuxazulula ingxaki yokwahlukana phakathi kweoli yesikhokelo kunye nokusika ulwelo. Olunye ubugcisa bubandakanya ukuchonga iimpawu ezibangelwa kukungasebenzi kakuhle kokwahlukana.
Ukuba ioyile kaloliwe i-emulsified kwaye iyasilela, isixhobo sakho somatshini sinokuba nezi ngxaki zilandelayo:
·Isiphumo sokuthambisa siyancitshiswa, kwaye ukukhuhlana kuyanda
· Inokubangela ukusetyenziswa kwamandla aphezulu
·Umphezulu wemathiriyeli okanye imathiriyeli yokugquma edityaniswe nesikhokelo sikaloliwe siyanxitywa
·Oomatshini kunye namalungu aphantsi komhlwa
Okanye ulwelo lwakho lokusika lungcoliswe yioyile yesikhokelo, kwaye ezinye iingxaki zinokwenzeka, ezinje:
·Ukuxinana kotshintsho lwencindi kunye nokusebenza kuba nzima ukulawula
·Impembelelo yokuthambisa iba mandundu, ukunxitywa kwesixhobo kukubi, kwaye umgangatho womatshini womatshini uba mandundu.
·Umngcipheko wokuphindaphindeka kwebhaktiriya kwaye ubangele amavumba uyenyuka
·Nciphisa ixabiso le-PH lolwelo olusikiweyo, olunokubangela umhlwa
·Kukho ugwebu oluninzi kulwelo olusikwayo
Uvavanyo olunamanyathelo amabini: Ukuchonga ngokukhawuleza ukuhlukana kweoyile yesikhokelo kunye nolwelo lokusika
Ukulahla ulwelo olusikiweyo olungcoliswe zizithambiso kunokuba yindleko enkulu. Ke ngoko, kububulumko ukuwuthintela umcimbi kunokujongana nawo emva kokuvela kweempawu. Iinkampani zoMatshini zinokuvavanya ngokulula ukwahlulwa kweoyile ethile kaloliwe kunye nokusika ulwelo kusetyenziswa iimvavanyo ezimbini eziqhelekileyo.
Uvavanyo lwe-TOYODA anti-emulsification
Uvavanyo lwe-TOYODA lwenziwa ukuphindaphinda imeko apho i-oyile yesikhokelo ingcolisa ulwelo lokusika. Kolu vavanyo, i-90 ml yokusika ulwelo kunye ne-10 ml yeoli kaloliwe ixutywe kwisitya kwaye ishukunyiswe ngokuthe nkqo imizuzwana eyi-15. Ulwelo olukwisikhongozeli lujongwa iiyure ezili-16, kuze kulinganiswe iziqulatho zolwelo phezulu, phakathi, nasezantsi kwesikhongozeli. I-solvents ke ihlukaniswe ibe ngamacandelo amathathu: i-oyile kaloliwe (phezulu), umxube wamanzi amabini (ophakathi), kunye nolwelo lokusika (ezantsi), ngalinye lilinganiswe ngeemililitha.
Ukuba isiphumo sovavanyo esirekhodiweyo yi-90/0/10 (i-90 mL ye-cutting fluid, i-0 mL yomxube, kunye ne-10 mL yeoli yesikhokelo), ibonisa ukuba ioli kunye ne-cutting fluid iyahlukana ngokupheleleyo. Ngakolunye uhlangothi, ukuba isiphumo yi-98/2/0 (98 mL ye-cutting fluid, i-2 mL yomxube, kunye ne-0 mL yeoli yesikhokelo), oku kuthetha ukuba i-emulsification reaction yenziwe, kunye ne-cutting fluid kunye nesikhokelo. ioli ayohlukananga kakuhle.
I-SKC yokusika uvavanyo lokuhlukana kolwelo
Olu vavanyo lujolise ekuphindaphindeni imeko ye-oyile yesikhokelo enyibilikayo enyibilikayo emanzini. Inkqubo ibandakanya ukuxuba ioli yesikhokelo kunye neentlobo ezahlukeneyo zokusika ulwelo oluqhelekileyo kumlinganiselo we-80:20, apho i-8 ml yeoli yesikhokelo ixutywe kunye ne-2 ml yokusika amanzi. Emva koko umxube uxutywe kwi-1500 rpm ngomzuzu. Emva koko, imeko yomxube ihlolwe ngokubonakalayo emva kweyure enye, usuku olunye, kunye neentsuku ezisixhenxe. Imeko yomxube ilinganiswe kwisikali se-1-6 ngokusekwe kwezi ndlela zilandelayo:
1=zahlulwe ngokupheleleyo
2=Bahlulwe ngokuyinxenye
3=oyile+umxube ophakathi
4=I-oyile + umxube ophakathi (+ ulwelo lokusika)
5=Umxube ophakathi + ulwelo lokusika
6=Yonke imixube ephakathi
Uphando lubonakalise ukuba ukusebenzisa i-oyile yokusika kunye nesikhokelo sokuthambisa kumthengisi omnye kunokuphucula ukwahlukana kwabo. Umzekelo, xa uxuba iMobil Vectra™ yedijithali yesikhokelo sesikhokelo sikaloliwe kunye nesilayidi sokuthambisa kunye neMobilcut™ uthotho lokusika ulwelo olunyibilikayo lwamanzi kumlinganiselo we-oyile / wokusika ulwelo lwe-80/20 kunye ne-10/90 ngokulandelelanayo, iimvavanyo ezimbini ziveze oku kulandelayo: I-Mobil Vectra™ I-Digital Series inokwahlukana ngokulula kulwelo lokusika, ngelixa i-Mobil Cut™ ukusika ulwelo kushiya umaleko we-oyile yokuthambisa ngaphezulu, ekulula kakhulu ukuyisusa, kwaye kuveliswa kuphela umxube omncinci. (idatha evela kwi-ExxonMobil Research and Engineering Company ).
Umfanekiso: Isikhokelo seMobil Vectra™ Digital Series kunye nezithambiso zesilayidi ngokucacileyo zineempawu ezingcono zokusika zokwahlula ulwelo, zivelisa kuphela umxube omncinci kakhulu. [(Umfanekiso ophezulu) 80/20 umlinganiselo weoli / ukusika ulwelo; (Umfanekiso osezantsi) 10/90 umlinganiselo we-oyile/ukusika ulwelo]
Iingcebiso ezintathu zokugcinwa: isitshixo sokuqinisekisa ukusebenza ngokufanelekileyo kweworkshop yemveliso
Kubalulekile ukuqaphela ukuba ukugqiba ukwahlula ngokufanelekileyo kweoyile yesikhokelo kunye nolwelo lokusika ayingomsebenzi wexesha elinye. Izinto ezininzi ezingalawulekiyo zinokuchaphazela ukusebenza kweoyile yesikhokelo kunye nolwelo lokusika ngexesha lokusebenza kwesixhobo. Ke ngoko, kubalulekile ukwenza ugcino rhoqo kunye nomsebenzi wogcino ukuqinisekisa ukusebenza kakuhle kweworkshop.
Ukugcinwa kubalulekile kungekuphela kwi-oyile yesikhokelo kodwa nakwezinye izixhobo zoomatshini zokuthambisa ezifana neoyile yehydraulic kunye neoyile yegiya. Ukugcinwa rhoqo kunceda ekuthinteleni ungcoliseko olubangelwa ulwelo lokusika ludibana neentlobo ezahlukeneyo zeoyile yesixhobo somatshini kunye nokuthintela ukukhula kwebhaktheriya ye-anaerobic kulwelo lokusika. Oku kunceda ekugcineni ukusebenza kolwelo lokusika, ukwandisa ubomi bayo benkonzo, kunye nokunciphisa ukuveliswa kwevumba.
Ukusika esweni ukusebenza kolwelo: Ukuqinisekisa ukusebenza ngokugqibeleleyo kolwelo lwakho lokusika, kubalulekile ukubeka iliso rhoqo ukugxila kwalo. Unokwenza oku ngokusebenzisa i-refractometer. Ngokuqhelekileyo, umgca omncinci ocacileyo uya kubonakala kwi-refractometer ebonisa amanqanaba oxinzelelo. Nangona kunjalo, ukuba ulwelo lokusika luqulethe i-oyile kaloliwe e-emulsified ngakumbi, imigca emihle kwi-refractometer iya kuba mfiliba, ibonisa umxholo ophezulu weoyile edadayo. Ngaphandle koko, unokulinganisa ukuxinwa kwamanzi okusika ngokusebenzisa i-titration kwaye uyiqhathanise kunye noxinaniso lwe-fresh cutting fluid. Oku kuya kunceda ukumisela iqondo le-emulsification yeoli edadayo.
Ukususa ioyile edadayo: Izixhobo zoomatshini banamhlanje zihlala zifakelwe izahluli zeoyile ezidadayo ezizenzekelayo, ezinokuthi zongezwe kwisixhobo njengenxalenye eyahlukileyo. Kwiinkqubo ezinkulu, izihluzi kunye ne-centrifuges zihlala zisetyenziselwa ukuphelisa ioli edadayo kunye nobunye ukungcola. Ukongeza, ukutyibilika kweoyile kunokucocwa ngesandla kusetyenziswa izicoci zemizi-mveliso kunye nezinye izixhobo.
Ukuba i-oyile yesikhokelo kunye nolwelo lokusika alugcinwanga ngokufanelekileyo, yiyiphi impembelelo engalunganga eya kuba nayo kwiindawo zomatshini we-CNC?
Ukugcinwa okungafanelekanga kweoyile yesikhokelo kunye nolwelo lokusika lunokuba neempembelelo ezininzi ezimbiCNC oomatshini iindawo:
Isixhobo sokugqoka sinokuba ngumcimbi oqhelekileyo xa izixhobo zokusika zingenayo i-lubrication efanelekileyo kwioli yesikhokelo. Oku kunokubangela ukwanda kokuguga kunye nokukrazula, okukhokelela ekungaphumelelini kwangaphambi kwexesha.
Enye ingxaki enokuthi ivele kukuwohloka komgangatho womgangatho womatshini. Ngokuthambisa okwaneleyo, ukugqitywa komphezulu kunokuba mtyibilizi, kwaye kungenzeki izinto ezingachanekanga.
Ukupholisa okungonelanga kunokubangela umonakalo wobushushu, onokuthi ube yingozi kuzo zombini isixhobo kunye nomsebenzi. Ukusika ulwelo kunceda ukukhupha ubushushu, okwenza ukuba kubalulekile ukuqinisekisa ukuba ukupholisa okwaneleyo kunikezelwa.
Ulawulo olululo lokusika ulwelo lubalulekile ekususeni itshiphu ngokufanelekileyo ngexesha lomatshini. Ukulawulwa kolwelo olungonelanga kunokubangela i-chip buildup, enokuthi ichaphazele kakubi inkqubo yomatshini kwaye ikhokelele ekuqhekekeni kwesixhobo. Ukongezelela, ukungabikho kolwelo olufanelekileyo kunokubhencaiindawo eziguquliweyo ezichanekileyokumhlwa kunye nomhlwa, ngakumbi ukuba ulwelo luphulukene neempawu zalo zokuchasa umhlwa. Ngoko ke, kubalulekile ukuqinisekisa ukuba ulwelo lokusika lulawulwa ngokufanelekileyo ukuthintela le miba ukuba ingenzeki.
Ixesha lokuposa: May-13-2024