Itephu kunye ne-drill bit yaphukile emngxunyeni, indlela yokuyilungisa?

Xa umzi-mveliso ulungiswaCNC Machining iindawo, CNC ukuguqula iindawokwayeCNC milling iinxalenye, ihlala idibana nengxaki ehlazo yokuba iimpompo kunye ne-drills ziphukile kwimingxuma. Ezi zisombululo zingama-25 zilandelayo ziqulunqwe ngenjongo yokukhangela kuphela.

1. Gcwalisa i-oyile yokuthambisa, sebenzisa i-hairpin etsolo okanye intonga yokucofa ukubethela kancinci indawo eqhekekileyo kwicala elichaseneyo, kwaye uyinqumle ijonge ezantsi amaxesha ngamaxesha (eyona ndlela isetyenziswa ngokuqhelekileyo kwindawo yokusebenzela, kodwa incinci kakhulu. kwimingxuma enemisonto enedayamitha encinci kakhulu okanye iimpompo ezaphukileyo Ubude busenokungafanelanga, kodwa ungazama).
2. Weld isiphatho okanye i-hexagon nut kwicandelo elaphukileyo lempompo, kwaye emva koko uyibuyisele ngobunono ngaphandle (yindlela efanelekileyo, kodwa ukuwelda kuyinkathazo, okanye okufanayo, ayifanelekanga kwiimpompo ezinobubanzi obuncinci. );
3. Sebenzisa isixhobo esikhethekileyo: i-extractor ye-tap ephukile, umgaqo-siseko kukuba i-workpiece kunye nempompo ixhunyiwe kwi-electrodes efanelekileyo kunye ne-negative ngokulandelanayo, kwaye i-electrolyte izaliswe phakathi.
Yenza ukuba i-workpiece ikhuphe kwaye idibanise itephu, kwaye emva koko incedise iipliers ze-needle-nose ukuyikhupha, kunye nomonakalo omncinci kumngxuma wangaphakathi;
4. Thatha umphezulu werola yentsimbi kwaye uyicofe ngokucothayo ngehamile encinci kwintanda yempompo. Itephu incinci, kwaye ekugqibeleni iya kubethelwa kwi-slag. Yinto encinci, ukuba i-diameter yempompo incinci kakhulu, ayiyi kusebenza kakuhle, kwaye ukuba ububanzi bempompo bukhulu kakhulu, kuya kuba nzima ukucofa);
5. Weld umngxuma ophothiweyo apho itephu ephukileyo ikhona, uze uyigaye ibe mcaba, kwaye uphinde ubhobhoze umngxuma. Nangona kunzima, ungaqhubela ngokucothayo (ukuba umngxuma ophothiweyo unokutshintshwa, kuyacetyiswa ukuba uwutshintshe xa uphinda uphinde ucofe kwaye ucofe) kwicala lomngxuma wokuqala onentambo);
6. I-Chisel i-slot kwicandelo lempompo eyaphukileyo, kwaye uyijike umva nge-screwdriver (i-slot kunzima ukuyikhupha, kwaye kuya kuba nzima ngakumbi ukuba ububanzi bempompo buncinci);
7. Gqoka umngxuma ophothiweyo wempompo eyaphukileyo, uze ufake umkhono wesikrufu socingo okanye isikhonkwane okanye into ethile, emva koko weld, sila, kwaye uphinde ubhobhoze kwaye ucofe umngxuma, onokuthi ufanane (le ndlela iyinkathazo, kodwa iyasebenza kakhulu) , ubukhulu bompompo abunamsebenzi);
8. Sebenzisa i-pulse yombane ukutshabalalisa, i-EDM okanye i-wire cuting ingasetyenziswa, kwaye ukuba umngxuma wonakaliswe, unokuphinda uhlawule umngxuma kwaye ungeze umkhono wentambo yocingo (le ndlela ilula ngakumbi kwaye ilungele, njenge-coaxiality, musa." Uyithathele ingqalelo okwangoku, ngaphandle kokuba umngxuma wakho wentambo uyafana I-axis ichaphazela ngokuthe ngqo umgangatho wezixhobo);
9. Yenza isixhobo esilula kwaye usifake kwisithuba se-chip yokususa i-groove yecandelo lempompo ephukileyo ngexesha elifanayo, kwaye uyikhuphe ngononophelo ngokubuyisela umva. ) Faka impompo eyaphukileyo kunye negroove engenanto ye nut, kwaye emva koko usebenzise ibha yehinge ukutsala i-tenon yesikwere kwicala lokurhoxisa, kwaye ukhuphe impompo eyaphukileyo (umbono ophambili wale ndlela kukucoca i-chip groove ye. itephu ephukile, sebenzisa ucingo lwentsimbi, ngokukhethekileyo Sebenzisa inaliti yentsimbi ukwenza i-wrench yeengcingo eziphukileyo, ngokuqinisekileyo, ukuba iingcingo ezinjalo zivame ukuvela kwindawo yokusebenzela, kungcono ukwenza i- isitshisi isixhobo);
10. Isisombululo se-nitric acid sinokugqwesa itephu yensimbi enesantya esiphezulu ngaphandle kokukrazula i-workpiece;

P14 5Axis Machining
11. Faka itephu ngedangatye le-acetylene okanye i-blowtorch, kwaye usebenzise i-drill ukubhola. Ngeli xesha, ububanzi be-drill kufuneka bube buncinci kunobubanzi bomngxuma ophantsi, kwaye umngxuma wokubhobhoza kufuneka ulungelelaniswe neziko ukukhusela intambo ukuba yonakaliswe. Emva kokuba umngxuma ugrunjwe, bhoboza i-flat Okanye i-punch yesikwele kwaye usebenzise i-wrench ukukhulula impompo;
12. Sebenzisa i-air drill ukuyibuyisela umva, konke kuxhomekeke kwimvakalelo, kuba itephu ayichithwanga ngokuthe ngqo, kodwa umpompo ujikeleziswa ngaphandle kwesantya esicothayo kunye nokungqubuzana okuncinci (okufana nemoto ye-half-clutch) ;
13. Ungasebenzisa i-grinder ukugudisa inxalenye yocingo oluphukileyo, emva koko usebenzise i-drill encinci ukuze uqhube kuqala, kwaye ngokuthe ngcembe utshintshe kwi-drill bit enkulu. Ucingo oluqhekekileyo luya kuwa ngokuthe ngcembe. Emva kokuwa, sebenzisa impompo yobungakanani bokuqala ukucofa izinyo kwakhona. Inzuzo kukuba akukho mfuneko yokwandisa i-aperture;
14. Weld intonga yentsimbi kwindawo yokuqhekeza uze uyijije. (Izinto ezingeloncedo: Izinto ezincinci ezaphukileyo azikwazi ukudityaniswa; iimfuno zezakhono zokuwelda ziphezulu kakhulu, kwaye i-workpiece kulula ukutshiswa; indawo yokuwelda kulula ukuyiqhekeza, kwaye amathuba okukhupha izinto eziqhekekileyo zincinci kakhulu)
15. Pry ngesixhobo esincanyiweyo esinamandla kunokungena. (Izinto ezingeloncedo: zilungele kuphela izinto ezaphukileyo eziqhekezayo, zityumze izinto ezaphukileyo, kwaye emva koko uzikhethe ngokucothayo; izinto ezaphukileyo zinzulu kakhulu okanye zincinci kakhulu ukuba zingakhutshwa; kulula ukonakalisa umngxuma wokuqala)
16. Yenza i-electrode ene-hexagonal ibe ncinane kunobubanzi bento eyaphukileyo, umatshini we-hexagonal counterbore kwinto eyaphukileyo nge-EDM, uze uyijike nge-Allen wrench. (Izinto ezingeloncedo: Ayinamsebenzi kwizinto ezaphukileyo okanye ezincanyiweyo; ayinamsebenzi kwizinto ezinkulu zokusebenza; ayinamsebenzi kwizinto ezincinci ezaphukileyo; kuthatha ixesha kunye nenkathazo)
17. Sebenzisa ngokuthe ngqo i-electrode encinci kunento ephukileyo, kwaye usebenzise umatshini wokukhupha umbane ukubetha. (Izinto ezingalunganga: ayinamsebenzi kwizinto ezinkulu zokusebenza, kwaye ayikwazi ukufakwa kwi-workbench yezixhobo zomshini we-EDM; ixesha elide; xa linzulu kakhulu, kulula ukufaka i-carbon kwaye ayikwazi ukubethelwa)
18. Ukwemba ngentwana ye-alloy drill (izinto ezingeloncedo: kulula ukonakalisa umngxuma oyintsusa; akunamsebenzi kwizinto eziqinileyo ezaphukileyo; amasuntswana e-alloy drill anobuqhophololo kwaye kulula ukuwaqhawula)
19. Ngoku kukho isixhobo somatshini esiphathwayo esenziwe kwaye senziwa kusetyenziswa umgaqo womatshini wombane, onokulula kwaye ngokukhawuleza uthabathe izikrini eziphukileyo kunye neepompo eziphukileyo.

20. Ukuba i-screw ayinzima kakhulu, unokunciphisa ubuso bokugqibela, emva koko ufumane indawo ephakathi, ubethe inqaku elincinci ngesampuli, uqhube nge-drill encinci kuqala, uyenze ngokuthe nkqo, kwaye usebenzise i-extractor yocingo eyaphukileyo. ukuyijija umva Phuma nje.
21. Ukuba awukwazi ukuthenga i-extractor yocingo eyaphukileyo, sebenzisa i-drill bit enkulu ukuze uqhubeke ukubuyisela kwakhona. Xa i-diameter yomngxuma isondele kwi-screw, ezinye iingcingo ziya kuwa ngokungalawulekiyo. Susa amazinyo ocingo aseleyo, uze usebenzise itephu ukuphungula kwakhona.
22. Ukuba ucingo oluphukileyo lwe-screw luveziwe, okanye iimfuno ze-screw ephukileyo azikho ngqongqo, usenokuyibona ngesarha yesandla, unokubona i-seam ye-blade, kunye neqokobhe, kwaye emva koko uyisuse. nge screwdriver flat.
23. Ukuba ucingo oluphukileyo lubonakaliswe kubude obuthile, kwaye indawo yokunyibilika kwezinto zoomatshini ayiphantsi kakhulu, ungasebenzisa i-welding yombane ukuze udibanise i-T-shaped bar kwi-screw, ukwenzela ukuba ingabikho lula. ukusuka kwibha edityanisiweyo.
24. Ukuba i-screw i-rust kakhulu kwaye kunzima ukujongana nale ndlela ingentla, kuyacetyiswa ukuba ungeze ioli encinci yokuthambisa emva kokuyitshisa ngomlilo, kwaye usebenzise indlela ehambelana nayo ngasentla ukujongana nayo.
25. Emva komgudu omkhulu, nangona i-screw yakhutshwa, umngxuma wawungenamsebenzi ngeli xesha, ngoko ke siqhubela nje umngxuma omkhulu wokucofa. Ukuba indawo ye-screw yokuqala kunye nobukhulu bulinganiselwe, singomba enye enkulu. Isikrufu singena, okanye itephu idityaniswe ngokuthe ngqo, kwaye ke umngxuma omncinci wembiwe embindini wesikrufu esikhulu sokucofa. Nangona kunjalo, ngamanye amaxesha kunzima ukucofa ubume bentsimbi yangaphakathi emva kwe-welding.


Ixesha lokuposa: Jan-28-2023
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