Kwiifektri zokungunda, amaziko omatshini e-CNC asetyenziswa ngokuyintloko ukucubungula izinto ezibalulekileyo zokungunda ezifana ne-mold cores, ukufakwa, kunye nezikhonkwane zobhedu. Umgangatho we-mold core kunye nokufakwa kuchaphazela ngokuthe ngqo umgangatho wecandelo elibunjiweyo. Ngokufanayo, umgangatho wokwenziwa kobhedu uchaphazela ngokuthe ngqo impembelelo ye-EDM processing. Isitshixo ekuqinisekiseni umgangatho womatshini we-CNC ulele kulungiselelo phambi komatshini. Kule ndima, kubalulekile ukuba ube namava omatshini atyebileyo kunye nolwazi lokubumba, kunye nokukwazi ukunxibelelana ngokufanelekileyo neqela lemveliso kunye noogxa.
Inkqubo yomatshini weCNC
- Ukufunda imizobo kunye namaphepha enkqubo
- Dlulisa inkqubo ehambelanayo kwisixhobo somatshini
- Jonga i-header yeprogram, iiparamitha zokusika, njl
- Ukumiselwa kwemilinganiselo yomatshini kunye nezibonelelo kwizinto zokusebenza
- Ukubethelwa okufanelekileyo kwezinto zokusebenza
- Ulungelelwaniso oluchanekileyo lwezixhobo zokusebenza
- Ukusekwa ngokuchanekileyo kolungelelwaniso lweworkpiece
- Ukukhethwa kwezixhobo zokusika ezifanelekileyo kunye neeparitha zokusika
- Ukubethelwa okufanelekileyo kwezixhobo zokusika
- Indlela ekhuselekileyo yokusika isilingo
- Ukuqwalaselwa kwenkqubo yomatshini
- Ukulungelelaniswa kweeparamitha zokusika
- Iingxaki ngexesha lokucubungula kunye nengxelo yangexesha evela kubasebenzi abahambelanayo
- Ukuhlolwa komgangatho womsebenzi emva kokulungiswa
Izilumkiso phambi kokuba kusetyenzwe
- Imizobo yomatshini omtsha wokungunda kufuneka ihlangabezane neemfuno ezithile kwaye kufuneka icace. Isiginitsha yomphathi iyafuneka kumzobo womatshini, kwaye zonke iikholamu mazizaliswe.
- Iworkpiece kufuneka ivunywe lisebe lomgangatho.
- Ekufumaneni umyalelo weprogram, qinisekisa ukuba indawo yereferensi yendawo yokusebenza ihambelana nendawo yesalathiso somzobo.
- Hlaziya ngononophelo imfuno nganye kwiphepha leprogram kwaye uqinisekise ukuhambelana nemizobo. Nayiphi na imiba kufuneka iqwalaselwe ngentsebenziswano nomdwelisi wenkqubo kunye neqela lemveliso.
- Vavanya ingqiqo yezixhobo zokusika ezikhethwe ngumdwelisi weprogram ngokusekelwe kwizinto eziphathekayo kunye nobukhulu beenkqubo zokusika ezinqabileyo okanye ezilula. Ukuba kukho naziphi na izicelo zesixhobo esingenangqiqo zichongiwe, yazisa ngokukhawuleza umdwelisi wenkqubo ukuba enze utshintsho oluyimfuneko ukuze kuphuculwe ukusebenza kakuhle komatshini kunye nokuchaneka kwe-workpiece.
Imiqathango yokuqhobosha ii-workpieces
- Xa ucinezela i-workpiece, qinisekisa ukuba i-clamp ibekwe ngokuchanekileyo kunye nobude obufanelekileyo bokwandiswa kwe-nut kunye ne-bolt kwipleyiti yoxinzelelo. Ukongeza, musa ukutyhala isikrufu ezantsi xa utshixa ikona.
- Ubhedu lusetyenzwa ngokutshixa iipleyiti. Ngaphambi kokuba uqalise umatshini, qinisekisa inani lokusikeka kwiphepha leprogram ukwenzela ukuhambelana, kwaye ukhangele ukuqina kwezikhonkwane zokuvala iiplate.
- Kwiimeko apho iziqwenga ezininzi zobhedu ziqokelelwa kwibhodi enye, jonga kabini ulwalathiso oluchanekileyo kunye nokuphazamiseka okunokwenzeka ngexesha lokucubungula.
- Qwalasela ubume bomzobo weprogram kunye neenkcukacha malunga nobungakanani bomsebenzi. Qaphela ukuba ubungakanani bobungakanani bedatha yomsebenzi kufuneka bumelwe njenge XxYxZ. Ukuba inxenye yomzobo iyafumaneka, qinisekisa ukuba imizobo ekwidayagram yeprogram ihambelana naleyo ikumzobo wenxalenye evulekileyo, unike ingqwalasela kwicala langaphandle kunye nojingi lwezembe lika-X no-Y.
- Xa ucinezela i-workpiece, qinisekisa ukuba ubukhulu bayo buhlangabezana neemfuno zephepha leprogram. Qinisekisa ukuba ubungakanani bephepha leprogram luhambelana naloo mzobo wenxalenye evulekileyo, ukuba kufanelekile.
- Ngaphambi kokubeka i-workpiece kumatshini, hlambulula i-workbench kunye nezantsi kwendawo yokusebenza. Sebenzisa i-oilstone ukususa nayiphi na i-burrs kunye neendawo ezonakalisiweyo kwitheyibhile yesixhobo somatshini kunye nomphezulu womsebenzi.
- Ngexesha lekhowudi, thintela ikhowudi ukuba ingonakaliswe ngumsiki, kwaye unxibelelane nomdwelisi ukuba kuyimfuneko. Ukuba isiseko sisikwere, qinisekisa ukuba ikhowudi ihambelana nendawo yesikwere ukuphumeza ukulingana kwamandla.
- Xa usebenzisa i-pliers ekubambeni, baqonde ubunzulu be-machining yesixhobo ukunqanda ukubamba okude kakhulu okanye okufutshane kakhulu.
- Qinisekisa ukuba isikrufu sifakwe ngokupheleleyo kwibhloko emile okwe-T, kwaye usebenzise umsonto wonke kwisikrufu ngasinye esingasentla nasezantsi. Zibandakanye ngokupheleleyo iintambo ze nut kwipleyiti yoxinzelelo kwaye ugweme ukufaka imicu embalwa kuphela.
- Xa umisela ubunzulu be-Z, qinisekisa ngokucokisekileyo indawo yenombolo ye-stroke enye kwinkqubo kunye neyona ndawo iphakamileyo ye-Z. Emva kokufaka idatha kwisixhobo somatshini, khangela kabini ukuchaneka.
Imiqathango yezixhobo zokubambelela
- Soloko usibambe ngokukhuselekileyo isixhobo kwaye uqinisekise ukuba isiphatho asisifutshane kakhulu.
- Ngaphambi kwenkqubo nganye yokusika, khangela ukuba isixhobo siyahlangabezana neemfuno. Ubude benkqubo yokusika kufuneka bugqithise kancinane ixabiso lobunzulu bomatshini nge-2mm njengoko kubonisiwe kwiphepha leprogram, kwaye uqwalasele umnini wesixhobo ukuphepha ukungqubana.
- Kwiimeko zobunzulu bomatshini obunzulu, cinga ukunxibelelana nomdwelisi wenkqubo ukusebenzisa indlela yokomba kabini isixhobo. Ekuqaleni, ubambe isiqingatha ukuya kwi-2/3 yobude kwaye uqhube ixesha elide xa ufikelela kwindawo enzulu yokuphucula ukusebenza kakuhle komatshini.
- Xa usebenzisa i-cable ingono eyandisiweyo, qonda ubunzulu bencakuba kunye nobude obufunekayo.
- Ngaphambi kokufaka intloko yokusika kumatshini, sula indawo yokubeka i-taper kunye nesimo esihambelanayo somkhono wesixhobo somatshini ucocekile ukuphepha iifayili zentsimbi ezichaphazela ukuchaneka kunye nokonakalisa isixhobo somatshini.
- Lungisa ubude besixhobo usebenzisa indlela yengcebiso ukuya kwincam; jonga ngononophelo imiyalelo yephepha lenkqubo ngexesha lohlengahlengiso lwesixhobo.
- Xa uphazamisa inkqubo okanye ufuna ukulungiswa kwakhona, qinisekisa ukuba ubunzulu bunokulungelelaniswa nomphambili. Ngokubanzi, phakamisa umgca nge-0.1mm kuqala kwaye ulungelelanise njengoko kufuneka.
- Kwiintloko ezijikelezayo ezisikwayo usebenzisa ulwelo lokusika olunyibilikayo emanzini, zintywilisele kwi-oyile yokuthambisa iiyure ezininzi rhoqo ngesiqingatha senyanga ukuze zigcinwe zikhuselekile.
Izilumkiso zokulungiswa kunye nokulungelelanisa ii-workpieces
- Xa uhambisa i-workpiece, qiniseka ukuba imile, yifake icala elinye, uze uhambise umgca othe nkqo.
- Xa usika i-workpiece, jonga kabini imilinganiselo.
- Emva kokusika, qinisekisa iziko ngokusekelwe kwimilinganiselo kwiphepha leprogram kunye neengxenye zedayagram.
- Zonke izixhobo zokusebenza mazibekwe embindini kusetyenziswa indlela yokubeka iziko. Indawo ye-zero kumda we-workpiece kufuneka igxininiswe phambi kokusikwa ukuze kuqinisekiswe imida ehambelanayo kumacala omabini. Kwiimeko ezikhethekileyo xa ukusika kwelinye icala kuyimfuneko, imvume evela kwiqela lokuvelisa iyadingeka. Emva kokusikwa kwicala elinye, khumbula iradiyasi yentonga kwiluphu yembuyekezo.
- Indawo enguziro yeziko lomsebenzi kufuneka ihambelane neziko lee-axis ezintathu kwidayagram yekhompyutha yendawo yokusebenza.
Ukucutshungulwa kwamanyathelo okhuseleko
- Xa kukho umda omningi kumphezulu womsebenzi kwaye umda ususwe ngesandla ngemela enkulu, khumbula ukuba ungasebenzisi i-gong enzulu.
- Eyona nto ibalulekileyo yomatshini sisixhobo sokuqala, njengoko ukusebenza ngononophelo kunye nokuqinisekiswa kunokuqinisekisa ukuba kukho iimpazamo kwimbuyekezo yobude besixhobo, imbuyekezo yedayamitha yesixhobo, inkqubo, isantya, njl., ukuphepha ukonakalisa umsebenzi, isixhobo kunye nesixhobo somatshini. .
- Zama ukusika inkqubo ngale ndlela ilandelayo:
a) Inqaku lokuqala kukuphakamisa ubude ngobuninzi be-100mm, kwaye ukhangele ngamehlo akho ukuba ichanekile;
b) Lawula "intshukumo ekhawulezayo" ukuya kwi-25% kunye nokutya kwi-0%;
c) Xa isixhobo sisondela kumphezulu womatshini (malunga ne-10mm), nqumamisa umatshini;
d) Khangela ukuba ngaba ucwangciso oluseleyo kunye neprogram zichanekile;
e) Emva kokuqalisa kwakhona, faka isandla esinye kwiqhosha lokumisa, ulungele ukuyeka nangaliphi na ixesha, kwaye ulawule izinga lokutya ngesinye isandla;
f) Xa isixhobo sisondele kakhulu kwindawo yokusebenza, sinokumiswa kwakhona, kwaye uhambo oluseleyo lwe-Z-axis kufuneka luhlolwe.
g) Emva kokuba inkqubo yokusika ihamba kakuhle kwaye izinzile, lungisa zonke izilawuli zibuyele kwisimo esiqhelekileyo.
- Emva kokufaka igama leprogram, sebenzisa ipeni ukukopa igama leprogram kwisikrini kwaye uqinisekise ukuba liyahambelana nephepha leprogram. Xa uvula inkqubo, khangela ukuba ubungakanani bedayamitha yesixhobo kwiprogram ihambelana nephepha leprogram, kwaye ngokukhawuleza ugcwalise igama lefayile kunye nobukhulu besixhobo sobukhulu kwikholamu yesiginitsha yeprosesa kwiphepha leprogram.
- Amagcisa eNC awavumelekanga ukuba ahambe xa iworkpiece irhabaxa. Ukuba ukutshintsha izixhobo okanye ukuncedisa ekulungiseni ezinye izixhobo zomatshini, mema amanye amalungu eqela le-NC okanye ulungiselele ukuhlolwa rhoqo.
- Xa usebenza neZhongguang, amagcisa e-NC kufuneka anikele ingqalelo ekhethekileyo kwiindawo apho ukusika okurhabaxa kungenziwanga ukuphepha ukungqubana kwezixhobo.
- Ukuba inkqubo iphazamisekile ngexesha lokucubungula kunye nokusebenza ukusuka ekuqaleni inkunkuma ixesha elininzi, yazisa inkokeli yeqela kunye nomdwelisi weprogram ukuguqula inkqubo kwaye unqumle iindawo esele ziqhutywe.
- Kwimeko enxamnye nenkqubo, yiphakamise ukuze uqwalasele inkqubo kwaye wenze isigqibo ngenyathelo elilandelayo xa ungaqinisekanga ngemeko engaqhelekanga kwinkqubo.
- Isantya somgca kunye nesantya esinikwe ngumdwelisi ngexesha lenkqubo yomatshini sinokuhlengahlengiswa yi-NC technician ngokwemeko. Nika ingqalelo ekhethekileyo kwisantya samaqhekeza amancinci obhedu xa evezwe kwiimeko ezirhabaxa ukuphepha ukukhulula i-workpiece ngenxa ye-oscillation.
- Ngexesha lenkqubo yomatshini we-workpiece, jonga ngedayagramu yenxalenye ekhululekileyo ukuze ubone ukuba kukho naziphi na iimeko ezingaqhelekanga. Ukuba kukho ukungafani phakathi kwezi zibini, vala ngokukhawuleza umatshini kwaye uxelele inkokeli yeqela ukuba iqinisekise ukuba kukho naziphi na iimpazamo.
- Xa usebenzisa izixhobo ezinde kune-200mm yecnc machining kunye nokwenza, nikela ingqalelo kwisibonelelo, ubunzulu bokutya, isantya, kunye nesantya sokubaleka ukunqanda i-oscillation yesixhobo. Lawula isantya sokubaleka sendawo yekona.
- Thatha iimfuno kwiphepha leprogram ukuvavanya ubukhulu besixhobo sokusika ngokungqongqo kwaye urekhode ububanzi obuvavanyiweyo. Ukuba idlula uluhlu lonyamezelo, yixele ngoko nangoko kwinkokeli yeqela okanye uyibuyisele ngesixhobo esitsha.
- Xa isixhobo somatshini sisebenza ngokuzenzekelayo okanye sinexesha lasimahla, yiya kwindawo yokusebenza ukuze uqonde imeko eseleyo yokucwangciswa komatshini, lungiselela kwaye ugaye izixhobo ezifanelekileyo kugcino lomatshini olandelayo, ukuphepha ukuvala.
-Iimpazamo zenkqubo zikhokelela ekuchitheni ixesha: ukusetyenziswa okungalunganga kwezixhobo zokusika ezingafanelekanga, ukucwangciswa kweempazamo ekuqhubeni, ukuchitha ixesha kwizikhundla ezingafuni ukucutshungulwa okanye ezingacutshungulwanga ziikhompyuter, ukusetyenziswa ngokungafanelekanga kweemeko zokucutshungulwa (ezifana nesantya esicothayo, ukusika okungenanto, indlela yesixhobo eshinyeneyo, ukondla okucothayo, njl. njl.). Qhagamshelana nabo ngokusebenzisa inkqubo okanye ezinye iindlela xa ezi ziganeko zisenzeka.
- Ngexesha lenkqubo yomatshini, nikela ingqalelo ekugqityweni kwezixhobo zokusika, kwaye ubeke iinqununu zokusika okanye izixhobo ngokufanelekileyo. Emva kokutshintsha iinqununu zokusika, khangela ukuba umda womatshini uhambelana.
Izilumkiso emva kokucubungula
- Khangela ukuba yonke inkqubo kunye nomyalelo odweliswe kwiphepha leprogram ugqityiwe.
- Emva kokucubungula, qinisekisa ukuba i-workpiece ihambelana neemfuno kwaye uqhube ukuzihlola kwesayizi ye-workpiece ngokomzobo wenxalenye ekhululekileyo okanye umzobo wenkqubo ukuchonga ngokukhawuleza iimpazamo.
- Vavanya naziphi na izitenxo kumsebenzi wokusebenzela kwiindawo ezahlukeneyo. Ukuba unayo nayiphi na imibuzo, yazisa inkokeli yeqela le-NC.
-Yazisa inkokeli yeqela, umdwelisi wenkqubo, kunye nenkokeli yeqela lemveliso xa ususa izinto zokusebenza ezinkulu kumatshini.
- Qaphela xa ususa i-workpieces kumatshini, ngokukodwa amakhulu, kwaye uqinisekise ukukhuselwa kwezinto zombini kunye nomatshini we-NC.
Umahluko kwiimfuno zokuchaneka kokucubungula
Umgangatho womphezulu ogudileyo:
- Undoqo wokungunda kunye nebhloko ye-inlay
- Copper Duke
-Ziphephe izithuba ezingenanto kumngxunya wenkxaso wepleyiti ephezulu kunye nezinye iindawo
- Ukuphelisa isenzeko sokungcangcazela kwemigca yeemela
Ubungakanani obuchanekileyo:
I-1) Qinisekisa ukuba uhlolisise kakuhle imilinganiselo yezinto ezicwangcisiweyo ngokuchaneka.
2) Xa ucutshungulwa ixesha elongeziweyo, qwalasela ukugqoka kunye nokukrazula izixhobo zokusika, ngakumbi kwindawo yokutywina kunye neminye imida yokusika.
3) Ngokukhethekileyo sebenzisa izixhobo ezitsha zokusika ialloy eJingguang.
4) Bala umlinganiselo wokonga amandla emva kokupholisha ngokwecnc processingiimfuno.
5) Qinisekisa imveliso kunye nomgangatho emva kokucubungula.
I-6) Lawula ukunxiba kwesixhobo ngexesha lokutywinwa kwendawo yokusetyenzwa ngokweemfuno zokusetyenzwa.
Ukuthatha ishifti
- Qinisekisa ubume bomsebenzi wasekhaya weshifti nganye, kubandakanywa iimeko zokusetyenzwa, iimeko zokungunda, njl.
- Ukuqinisekisa ukusebenza ngokufanelekileyo kwesixhobo ngexesha leeyure zomsebenzi.
- Okunye ukunikezelwa kunye nokuqinisekiswa, kuquka imizobo, amaphepha eprogram, izixhobo, izixhobo zokulinganisa, ukulungiswa, njl.
Lungiselela indawo yokusebenza
- Yenza imisebenzi ngokweemfuno ze-5S.
-Lungelelanisa izixhobo zokusika, izixhobo zokulinganisa, izixhobo zokusebenza, izixhobo zokusebenza, kunye nezixhobo ngokucocekileyo.
- Coca izixhobo zoomatshini.
- Gcina umgangatho wendawo yokusebenzela ucocekile.
-Buyisela izixhobo ezisetyenzisiweyo, izixhobo ezingasebenziyo, kunye nezixhobo zokulinganisa kwindawo yokugcina impahla.
- Thumela iworkpieces ezilungisiweyo ukuze zihlolwe lisebe elifanelekileyo.
Ukuba ufuna ukwazi ngakumbi, nceda uqhagamshelane info@anebon.com
Izixhobo ze-Anebon ezixhotyiswe kakuhle kunye nolawulo lomgangatho obalaseleyo kuzo zonke izigaba zemveliso zenza ukuba i-Anebon iqinisekise ukwaneliseka okupheleleyo kwabathengi kwiinxalenye ezincinci ze-CNC, iinxalenye zokugaya, kunyeiinxalenye zokuphosangokuchaneka ukuya kuthi ga kwi-0.001mm eyenziwe eTshayina. I-Anebon iwuxabisile umbuzo wakho; ngeenkcukacha ezithe vetshe, nceda uqhagamshelane ne-Anebon ngoko nangoko, kwaye siya kukuphendula ngokukhawuleza!
Kukho isaphulelo esikhulu sokucaphula kweTshayinaiindawo ezenziwe ngoomatshini, CNC ukujika iinxalenye, kunye CNC milling iinxalenye. I-Anebon ikholelwa kumgangatho kunye nokwaneliseka kwabathengi okuphunyezwe liqela labantu abazinikele kakhulu. Iqela le-Anebon, lisebenzisa itekhnoloji ye-cutting-edge, lizisa iimveliso ezikumgangatho ophezulu kunye nezisombululo ezithandwa kakhulu kwaye zixatyiswa ngabathengi bethu kwihlabathi liphela.
Ixesha lokuposa: Jul-09-2024