Ngawaphi amalungu asetyenziswa ngoomatshini be-CNC?
oomatshini CNC zilawulwa CNC machining. Amaziko omatshini e-CNC asetyenziswa ziinkampani ezininzi ezenza iinxalenye. Zeziphi iintlobo zamalungu amaziko omatshini e-CNC akwazi ukusetyenzwa?
Amaziko omatshini e-CNC anokuqhuba iinxalenye ezineenkqubo ezinzima, iimfuno eziphakamileyo, iintlobo ezininzi zezixhobo zoomatshini, izixhobo ezininzi zokulungisa izixhobo kunye nokudibanisa okuninzi kunye nokulungelelaniswa kokugqiba ukusetyenzwa. Amalungu ebhokisi, iindawo ezintsonkothileyo, amacandelo ohlobo lwepleyiti, kunye nokucwangciswa okukhethekileyo zizinto eziphambili zokusetyenzwa.
(1) Amalungu ebhokisi
Amalungu ebhokisi ngamalungu anomngxuma ongaphezulu kwesinye, umngxuma, kunye nomlinganiselo othile wobude, ububanzi kunye nobude. Ezi nxalenye zisetyenziswa ngoomatshini, abavelisi beenqwelo-moya, kunye nabenzi beemoto. Ukunyamezela kweengxenye zebhokisi zebhokisi ziphezulu kwaye zifuna inkqubo ye-multi-station surface kunye ne-multi-station hole system. Kufuneka zicolwe, zigrunjwe, zandise, zibhongwe, ziream, zicwiliswe, zicofe kwaye zidlule kwezinye iinkqubo.
Kufuneka izixhobo ezingakumbi. Xa kukho izikhululo zokusetyenzwa ezininzi, kwaye iinxalenye ezifuna ukujikeleziswa okuliqela kwetafile ukuba kugqitywe, amaziko adikayo athe tyaba kunye namaziko okusila akhethwa ngokubanzi kumaziko omatshini aqhuba iinxalenye zohlobo lwebhokisi. Ukuba kukho izikhululo ezimbalwa zokucutshungulwa kunye ne-span encinci, isikhungo somatshini esithe nkqo singasetyenziselwa ukucubungula esinye isiphelo.
(2) Imiphezulu enemigangatho entsonkothileyo
Ekwenziweni koomatshini, ngakumbi kwicandelo le-aerospace, iindawo ezintsonkothileyo ezigobileyo ziluphawu oluphambili. Kunzima, okanye akunakwenzeka, ukugqiba imiphezulu egobileyo entsonkothileyo usebenzisa ubuchule obuqhelekileyo bomatshini.
Kungenzeka ukuba ukuphosa ngokuchanekileyo akuchanekanga kwilizwe lethu. Imiphezulu egobileyo edityanisiweyo efana nale: iipropela, iipropela zezithuthi eziphantsi kwamanzi, amavili esisikhokelo kunye neengqukuva. Ezi zezinye zezona zixhaphakileyo:
(3) Amalungu amile ngendlela ekhethekileyo.
Iindawo ezimile okwezodwa zinemilo engaqhelekanga kwaye zifuna izikhululo ezininzi ukuze ziqhubeke. Iindawo ezimile okwezodwa ziqhelekile zinobukhuni obungamandla, ezinobunzima bokubamba i-deformation kunye nokuchaneka okunzima ukusetyenzwa. Amanye amalungu anokuba nzima ukusetyenzwa ngezixhobo zomatshini eziqhelekileyo. Ukugqiba iinkqubo ezininzi, okanye inkqubo yonke, kunye neziko lomatshini, kuyimfuneko ukusebenzisa amanyathelo afanelekileyo obuchwepheshe, njenge-clamping enye okanye ezimbini kunye neempawu ze-multi-station processing processing, kubandakanywa umphezulu, umgca kunye nokulungiswa kwendawo.
(4) Iipleyiti, iidiski, imikhono kunye nezinye iindawo.
Amalungu epleyiti anje ngeemoto okanye imikhono yeshafti eneentloko ezisikwere okanye amaqhoshana. Khetha iziko lomatshini elithe nkqo kwiindawo zediski ezinemingxuma esasaziweyo kunye nemigangatho egobileyo ekupheleni kobuso. Kwabo banomngxuma we-radial, khetha iziko lomatshini elithe tye.
(5) Iinxalenye ezisetyenziselwa ukuveliswa kovavanyo lweemveliso ezintsha
Iziko lomatshini liguquguquka kakhulu kwaye libhetyebhetye. Kuyimfuneko kuphela ukufaka kunye nokuqokelela inkqubo entsha xa utshintsha into ekufuneka iqhutywe.
Izicelo ezisixhenxe ze-CNC Machining Medical Parts Manufacturing
1. Ukufakelwa kwedolo kunye nokutshintshwa kwe-hip
Ukufakelwa komzimba, okufana nokutshintshwa kwe-hip kunye namadolo, kufuna inqanaba elifanayo lokuchaneka. Impazamo encinci ngexesha lenkqubo yokuvelisa ingaba nempembelelo enkulu kwimpilo yesigulane kunye nobomi.
Oomatshini be-CNC baseSwitzerland basetyenziselwa ukuvelisa amacandelo athile esigulane kunye nokunyamezela okuncinci njenge-4mm. Iziko lomatshini le-CNC, xa lifumana isicelo ngugqirha wamathambo lidala imodeli yobunjineli be-CAD yokubuyela umva kwakhona inxalenye yomzimba usebenzisa iteknoloji ye-CNC.
Ezi zihlomelo kufuneka zenziwe ngezinto ezihambelana ne-biocompatible ezifana ne-titanium kunye ne-PEEK. Ezi mathiriyeli kunokuba nzima ukuzisebenzisa kuba zivelisa ubushushu obugqithisileyo xa zisetyenzwa, kwaye izinto zokupholisa zihlala zithintelwa ngenxa yeenkxalabo zosulelo. Ukuhambelana koomatshini be-CNC abanezixhobo ezahlukeneyo kunceda ukunqoba le ngxaki.
2. Ukuveliswa kwezixhobo zotyando
Izixhobo ezikhethekileyo ziyafuneka kwiinkqubo zotyando ezinzima. Izixhobo ezisetyenziselwa ezi nkqubo zinokususela kwizikere ezilula kunye neengalo ukuya kwiingalo eziphucukileyo zerobhothi eziyilelwe utyando olungenabungozi kancinci. Ezi zixhobo kufuneka zenziwe ngokuchanekileyo. I-CNC machining ibalulekile kwimveliso yezixhobo zotyando ezifunekayo kwiinkqubo ezahlukeneyo zonyango.
Oomatshini be-CNC balungele ukuveliswa kwezixhobo zotyando ezintsonkothileyo kuba zinokuvelisa iijometri ezintsonkothileyo ezinokunyamezelana. Izixhobo zokuncedisa i-robotic ze-CNC, umzekelo, zinokuqinisekisa ukuchaneka okuphezulu kwaye zivumele oogqirha ukuba benze utyando olunzima ngokuchaneka okukhulu.
3. Izixhobo zonyango zombane
Izixhobo ezininzi zonyango ezifana ne-MRI scanner kunye ne-monitor rate yentliziyo zibonakalisa amawakawakaIzixhobo ze-elektroniki ezenziwe ngoomatshini be-CNC. Iiswitshi, amaqhosha kunye nezixhasi kunye neendawo ezivaliweyo zombane kunye nezindlu ziyimizekelo.
Ezi zixhobo zonyango azidingeki ukuba zibe ne-biocompatible, ngokungafaniyo nezixhobo zotyando kunye nokufakelwa. Oku kungenxa yokuba abadibani namalungu angaphakathi ezigulana. Ukwenziwa kwala macandelo kusalawulwa kakhulu kwaye kulawulwa zii-arhente ezininzi zolawulo.
Iivenkile zoomatshini ezisilelayo ukuthobela imigangatho ebekiweyo zezi arhente zilawulayo zisenokufumana izohlwayo ezinzima kunye nexesha lokuvalelwa entolongweni. Kwezinye iimeko, iingcali zonyango ziye zahluthwa iilayisensi zazo. Kufuneka ke ngoko ukhethe umenzi wezixhobo zonyango ngononophelo.
4. Iiprosthetics ezenziwe ngokwezifiso
Iprosthetics ngumzekelo ogqibeleleyo wendlela ibaluleke ngayo ukwenziwa komntu. Iindlela eziqhelekileyo zokuvelisa ubunzima zihlala zisilela ukubonelela ngokufanelekileyo kwizigulane ezifuna izixhobo zokufakelwa.
I-CNC machining iye yaguqula imboni yeprosthetics, ivumela ukudalwa kwezixhobo eziqhelekileyo ezisekelwe kwiimpawu ezizodwa ze-physiological zesigulane ngasinye. Oomatshini be-CNC bayakwazi ukwenza iprosthetics entsonkothileyo kunye nemilinganiselo echanekileyo kusetyenziswa ukuskena kwe-3D kunye nemodeli yoyilo oluncediswa yikhompyuter (CAD). Oku kuqinisekisa intuthuzelo kunye nokusebenza kakuhle kwizigulane.
Ngokusebenzisa iteknoloji ye-CNC, iiprosthetics ezichanekileyo ziveliswa, eziqinisekisa induduzo kunye nokusebenza.
5. Izinto ezincinci ze-ortho
Kwicandelo lezonyango, izixhobo ze-orthopedic ezifana namacwecwe, izikrufu kunye neentonga, zisetyenziselwa ukubuyisela okanye ukulungisa amajoyina kunye namathambo awonakele. Ezi zixhobo zibalulekile ekuchacheni kwesigulana kwaye ke ngoko kufuneka zenziwe ngokuchanekileyo nangomgangatho ophezulu.
Ukuveliswa kwezixhobo ze-orthopedic yinkqubo ebalulekileyo exhomekeke kumatshini we-CNC. Itekhnoloji ye-CNC ilungele ukuvelisa ezi zixhobo, njengoko ikwazi ukwenza iijometri ezintsonkothileyo ngokuchaneka okuphezulu. I-CNC machining iyakwazi ukuphatha uluhlu olubanzi lwezinto ezihambelana ne-biocompatible ezibandakanya i-titanium kunye ne-steel-steel, ezidla ngokusetyenziswa kwizixhobo ze-orthopedic.
6. Iiprototypes zesixhobo sezonyango
Iiprototypes zibalulekile kuvavanyo kunye nokuqinisekisa izixhobo zonyango phambi kokuveliswa kobuninzi. I-CNC machining yindlela engabizi kakhulu kwaye ekhawulezayo yokuvelisa iiprototypes zezixhobo zonyango. Iinjineli zinokwenza ngokukhawuleza ukuphindaphinda okuninzi ukuvavanya nokuphucula izixhobo. Oku kuqinisekisa ukuba zikhuselekile, ziyasebenza, kwaye ziyahlangabezana neemfuno zolawulo.
Esi sisakhono esibalulekileyo kwihlabathi elikhawulezayo lophuhliso lwezixhobo zonyango. Ukukwazi ukuzisa iimveliso ezintsha ngokukhawuleza kwiimarike kunokunika inzuzo yokukhuphisana. I-CNC machining iyakwazi ukuvelisa iiprototypes kwimithamo ephantsi, evumela abavelisi ukuba banciphise inkunkuma kunye neendleko zempahla.
7. Ukufakelwa kwamazinyo kunye nezixhobo
Ukufakelwa kwamazinyo okwesiqhelo kunye nezixhobo zenziwe kusetyenziswa umatshini we-CNC. Ukuchaneka konyango yeyona nto iphambili koogqirha bamazinyo kwihlabathi liphela abaxhomekeke kubuchwepheshe be-CNC. Le teknoloji ifanelekile kwizixhobo ezomeleleyo ezifana ne-drills, i-scaler probes kunye ne-forceps ezibalulekileyo kwiinkqubo ezininzi.
Ezi zixhobo kufuneka zomelele ngokugqithisileyo ukuqinisekisa ukhuseleko lwesigulane kunye nokumelana nenkqubo yokuvala inzala. Imveliso ye-CNC iqinisekisa ukuphindaphinda kunye nokulawula umgangatho wokuqinisekisa ukuba isixhobo ngasinye sihlangabezana nemigangatho ephezulu.
Ukufakelwa kwamazinyo sisisombululo esisisigxina kumazinyo alahlekileyo. Bafuna ukuchaneka ngokwezifiso ngetekhnoloji yokuvelisa i-CNC. Ufakelo lwenziwe ngokusekwe kwi-digital scanning, eqinisekisa ukuchaneka okuchanekileyo kunye nokulungelelana komntu. Umatshini we-CNC uguqula imveliso yokubuyisela amazinyo, kwaye uphucule iziphumo zonyango.
Itekhnoloji ye-CNC ivumela uhlengahlengiso oluchanekileyo nolusebenzayo ngokusebenzisa izinto ezifana ne-titanium kunye ne-zirconia.
Injongo ye-Anebon kukuqonda ukonakala okugqwesileyo okuvela kwimveliso kunye nokubonelela ngenkxaso ephezulu kubathengi basekhaya nabaphesheya ngentliziyo iphela ngo-2022 umgangatho ophakamileyo wentsimbi yentsimbi yeAluminiyam ePhakamileyo echanekileyo eyenzelwe ukuJika kweCNC, ukuMila,Machining Spare Partkwi-Aerospace, Ukuze kwandiswe imarike yethu yamazwe ngamazwe, i-Anebon ibonelela ikakhulu kubathengi bethu baphesheya kolwandle Umgangatho ophezulu wokusebenza kwamalungu oomatshini, iindawo ezigudileyo kunye nenkonzo yokuguqula i-cnc.
Ivenkile yaseTshayina ethengisa yonke intoAmacandelo oomatshinikunye ne-CNC Machining Service, i-Anebon iphakamisa umoya "wokutsha, ukuhambelana, umsebenzi weqela kunye nokwabelana, imikhondo, inkqubela phambili yepragmatic". Sinike ithuba kwaye siza kubonakalisa amandla ethu. Ngoncedo lwakho olunobubele, i-Anebon ikholelwa ukuba singadala ikamva eliqaqambileyo kunye nawe kunye.
Ukuba ufuna ukwazi ngakumbi, nceda uqhagamshelaneinfo@anebon.com
Ixesha lokuposa: Nov-09-2023