Injineli yenkqubo yoomatshini enobuchule kufuneka ibe nesakhono sokusetyenzwa kwezixhobo zokusebenza kwaye ibe nolwazi oluphangaleleyo loshishino loomatshini.
Injineli yenkqubo esebenzayo yoomatshini inokuqonda okucokisekileyo kweentlobo ezahlukeneyo zezixhobo zokusetyenzwa, usetyenziso lwazo, iimpawu zolwakhiwo, kunye nokuchaneka komatshini ngaphakathi kumzi-mveliso woomatshini. Banobuchule bokucwangcisa izixhobo ezithile ngaphakathi kweefektri zabo ukuze baphucule uyilo lweendawo ezahlukeneyo zokusetyenzwa kunye neenkqubo. Ukongeza, bayawazi amandla abo okusebenza kunye nobuthathaka kwaye banokusebenzisa amandla abo ngokufanelekileyo ngelixa bethomalalisa ubuthathaka babo ukulungelelanisa umsebenzi womatshini wenkampani.
Masiqale ngokuhlalutya kunye nokuqonda izixhobo ezahlukeneyo zokusetyenzwa ezisetyenziswa rhoqo kwishishini lomatshini. Oku kuya kusinika inkcazo ecacileyo yezixhobo zokulungisa ukusuka kwindawo ebonakalayo. Siza kuphinda sihlalutye ezi zixhobo zokusebenza ngokwethiyori ukulungiselela ngcono umsebenzi wethu wexesha elizayo kunye nokuphucula izakhono zethu. Ugxininiso lwethu luya kuba kwezona zixhobo ziqhelekileyo zokulungisa ezifana nokujika, ukugaya, ukucwangcisa, ukugaya, ukudika, ukubhola, kunye nokusika ucingo. Siza kuchaza ngokubanzi uhlobo, izicelo, iimpawu zesakhiwo, kunye nokuchaneka komatshini wezi zixhobo zokusebenza.
1. Ilathi
1) Uhlobo lwelathe
Kukho iintlobo ezininzi zeeleyile. Ngokwe-manual ye-machining technician, kukho iindidi ezingama-77. Iindidi eziqhelekileyo zibandakanya iileyile zesixhobo, i-single-axis automatic lathes, i-multi-axis automatic okanye i-semi-automatic lathes, ivili lokubuyisela okanye i-turret lathes, i-crankshaft kunye ne-camshaft lathes, iileyile ezithe nkqo, umgangatho kunye ne-horizontal lathes, iprofayili kunye ne-multi-tool lathes, ii-ingots eziqengqelekayo ze-asi, kunye neentambo zamazinyo omhlakulo. Ezi ndidi zahlulahlulwe kwakhona zaba luhlelo oluncinci, olukhokelela kumanani ahlukeneyo eentlobo. Kumashishini oomatshini, iileyile ezithe nkqo nezithe tyaba zezona ntlobo zisetyenziswa kakhulu, kwaye zinokufumaneka phantse kuzo zonke iisetingi zomatshini.
2) Umda wokucubungula we-lathe
Sikhetha ubukhulu becala iintlobo ezimbalwa eziqhelekileyo zeleyile ukuchaza uluhlu lwezicelo zomatshini.
A. I-lathe ethe tyaba iyakwazi ukuguqula imigangatho yangaphakathi nangaphandle ye-cylindrical, i-conical surfaces, i-rotary surfaces, i-grooves annular, amacandelo, kunye nemicu eyahlukeneyo. Isenokwenza iinkqubo ezinje ngokubhora, ukuphinda-phinda, ukucofa, ukuthunga, kunye nokukruna. Nangona iileyile eziqhelekileyo ezithe tyaba zine-automation ephantsi kwaye zibandakanya ixesha elingakumbi elincedisayo kwinkqubo yomatshini, uluhlu lwazo olubanzi lokusetyenzwa kunye nokusebenza okuhle kukonke kukhokelele ekusetyenzisweni okubanzi kushishino lomatshini. Zijongwa njengezixhobo ezibalulekileyo kwishishini lethu loomatshini kwaye zisetyenziswa ngokubanzi kwimisebenzi eyahlukeneyo yomatshini.
B. Iileyile ezithe nkqo zilungele ukusetyenzwa kwesakhelo ezahlukahlukeneyo kunye neenxalenye zeqokobhe, kunye nokusebenza kwindawo yangaphakathi nangaphandle ye-cylindrical, i-conical surfaces, i-end faces, i-grooves, ukusika kunye nokugrumba, ukwandisa, ukubuyisela kwakhona, kunye nezinye iinkqubo zecandelo. Ngezixhobo ezongezelelweyo, banokuqhuba ukuthunga, ukujika ubuso, ukwenza iprofayili, ukugaya, kunye neenkqubo zokusila.
3) Ukuchaneka komatshini we-lathe
A. Ileyile eqhelekileyo ethe tyaba inobuchwephesha obulandelayo bokuchaneka: Ukujikeleza: 0.015mm; Cylindricity: 0.02/150mm; I-Flatness: 0.02 / ¢150mm; Uburhabaxa bobuso: 1.6Ra/μm.
B. Ukuchaneka komatshini we-lathe othe nkqo ngolu hlobo lulandelayo:
- Ukujikeleza: 0.02mm
-Cylindricity: 0.01mm
- Ukucaba: 0.03mm
Nceda uqaphele ukuba la maxabiso ngamanqaku esalathiso anxulumeneyo. Ukuchaneka kwangempela komatshini kunokwahluka ngokusekelwe kwiinkcukacha zomenzi kunye neemeko zendibano. Nangona kunjalo, kungakhathaliseki ukuguquguquka, ukuchaneka komatshini kufuneka kuhlangabezane nomgangatho wesizwe wolu hlobo lwezixhobo. Ukuba iimfuno zokuchaneka azifezekiswanga, umthengi unelungelo lokwala ukwamkelwa kunye nokuhlawula.
2. Umatshini wokugaya
1) Uhlobo lomatshini wokugaya
Iindidi ezahlukeneyo zoomatshini bokungqusha bahluke kakhulu kwaye banzima. Ngokutsho kwencwadana ye-machining technician, kukho iindidi ezingaphezu kwama-70 ezahlukeneyo. Nangona kunjalo, ezona ndidi zixhaphake kakhulu zibandakanya oomatshini bokungqusha besixhobo, oomatshini bokungqusha be-cantilever kunye neenkunzi zeegusha, oomatshini bokungqusha be-gantry, oomatshini bokungqusha benqwelo-moya, oomatshini bokungqusha bekopi, oomatshini bokungqusha betafile abaphakamisa ngokuthe nkqo, oomatshini bokungqusha betafile abaxhomileyo, oomatshini bokungqusha bebhedi, kunye noomatshini bokugaya izixhobo. Ezi ndidi zahlulahlulwe kwakhona zaba luhlelo oluninzi oluncinci, ngalinye linamanani ahluka-hlukeneyo. Kwishishini loomatshini, iintlobo ezisetyenziswa ngokuqhelekileyo ziziko lomatshini elithe nkqo kunye neziko lomatshini we-gantry. Ezi ntlobo zimbini zoomatshini bokungqusha zisetyenziswa ngokubanzi kumatshini, kwaye siya kubonelela ngentshayelelo ngokubanzi kunye nohlalutyo lwaba matshini babini bokugaya.
2) Ubungakanani bokusetyenziswa komatshini wokugaya
Ngenxa yoluhlu olubanzi loomatshini bokugaya kunye nezicelo zabo ezahlukeneyo, siya kugxininisa kwiintlobo ezimbini ezidumileyo: amaziko omatshini amileyo kunye namaziko omatshini we-gantry.
Iziko lomatshini elithe nkqo ngumatshini wokusila we-CNC othe nkqo onemagazini yesixhobo. Inqaku layo eliphambili kukusetyenziswa kwezixhobo ezijikelezayo ezininzi zokusika, ezivumela ukucwangciswa komphezulu ohlukeneyo, kubandakanya inqwelomoya, igroove, iinxalenye zamazinyo, kunye ne-spiral surfaces. Ngokusetyenziswa kweteknoloji ye-CNC, uluhlu lokucubungula olu hlobo lomatshini luphuculwe kakhulu. Inokwenza imisebenzi yokugaya, kunye nokubhola, ukudika, ukuphinda ucofe, kunye nokucofa, iyenze ibe yinto enokwenzeka kwaye idume.
B, i-gantry machining center: xa kuthelekiswa neziko lomatshini elithe nkqo, i-gantry machining center yinkqubo edibeneyo yomatshini wokugaya i-CNC gantry plus tool magazine; kuluhlu lokucutshungulwa, i-gantry machining centre inawo phantse wonke amandla okusebenza kwiziko eliqhelekileyo lomatshini elithe nkqo kwaye liyakwazi ukuziqhelanisa nokusetyenzwa kwezixhobo ezikhulu kubume bamacandelo, kwaye kwangaxeshanye linenzuzo enkulu kakhulu ekusetyenzweni. ukusebenza kakuhle kunye nokuchaneka komatshini, ngakumbi ukusetyenziswa okusebenzayo kweziko le-machining ye-axis ye-axis emihlanu ye-gantry, uluhlu lwalo lokucubungula luye lwaphuculwa kakhulu, lubeke isiseko sophuhliso loshishino lwemveliso yaseTshayina kwicala lokuchaneka okuphezulu.
3) Ukuchaneka komatshini wokugaya:
A. Iziko lomatshini elithe nkqo:
I-Flatness: 0.025/300mm; Ukugqithisa okungekho mthethweni: 1.6Ra/μm.
B. Iziko lomatshini laseGantry:
I-Flatness: 0.025/300mm; Uburhabaxa bomphezulu: 2.5Ra/μm.
Ukuchaneka komatshini okhankanywe ngasentla lixabiso lesalathiso esihambelanayo kwaye aliqinisekisi ukuba bonke oomatshini bokugaya baya kuhlangabezana nalo mgangatho. Iimodeli ezininzi zoomatshini bokungqusha zinokuba nenguqu ethile ekuchanekeni kwazo ngokusekelwe kwiinkcukacha zomenzi kunye neemeko zendibano. Nangona kunjalo, kungakhathaliseki ukuba inani leenguqu, ukuchaneka komatshini kufuneka kuhlangabezane neemfuno ezisemgangathweni zikazwelonke zolu hlobo lwezixhobo. Ukuba izixhobo ezithengiweyo azihambelani neemfuno zomgangatho wesizwe, umthengi unelungelo lokugatya ukwamkelwa kunye nokuhlawula.
3. Umcwangcisi
1) Uhlobo lwesicwangcisi
Xa kufikwa kwiileyile, oomatshini bokungqusha, kunye nezicwangcisi, kukho iindidi ezimbalwa zezicwangcisi. Incwadana ye-machining technician's manual ichaza ukuba kukho malunga ne-21 iindidi zeeplani, kunye nezona ziqhelekileyo zicwangcisi ze-cantilever, i-gantry planers, i-bullhead planers, i-edge kunye ne-mold planers, kunye nokunye. Ezi ndidi zahlulwe ngakumbi kwiintlobo ezininzi zeemveliso zeplani. I-bullhead planer kunye ne-gantry planer zezona zisetyenziswa kakhulu kumashishini oomatshini. Kumfanekiso ohamba kunye, siza kubonelela ngohlalutyo olusisiseko kunye nentshayelelo kwezi zicwangcisi zibini eziqhelekileyo.
2) Umda wokusetyenziswa kwesicwangcisi
Intshukumo yokusikwa komcwangcisi ibandakanya intshukumo yomgca ngasemva nangaphandle yesixhobo sokusetyenzwa. Ifaneleke kakhulu ukwenza umphezulu osicaba, oneengile, kunye negophe. Ngelixa inokuphatha imiphezulu eyahlukeneyo egobileyo, isantya sayo sokusebenza silinganiselwe ngenxa yeempawu zayo. Ngethuba lokubuya kwe-stroke, i-planer cutter ayifaki igalelo ekusebenzeni, okubangela ukulahlekelwa kwe-stroke engasebenziyo kunye nokusebenza okuphantsi kokusebenza.
Ukuqhubela phambili kulawulo lwamanani kunye nokuzenzekelayo kuye kwakhokelela ekutshintshweni ngokuthe ngcembe kweendlela zokucwangcisa. Olu hlobo lwezixhobo zokusebenza ayikaboni ukuphuculwa okubalulekileyo okanye izinto ezintsha, ngakumbi xa kuthelekiswa nophuhliso lwamaziko omatshini amileyo, amaziko omatshini we-gantry, kunye nokuphuculwa okuqhubekayo kwezixhobo zokusebenza. Ngenxa yoko, abacwangcisi bajongana nokhuphiswano olunzima kwaye bathathwa njengabangasebenziyo xa kuthelekiswa nezinye iindlela zale mihla.
3) Ukuchaneka komatshini weplani
Ukuchaneka kokucwangcisa ngokubanzi kunokufikelela kwinqanaba le-IT10-IT7 lokuchaneka. Oku kuyinyani ngakumbi ekusetyenzweni komphezulu kaloliwe omde wesikhokelo kwezinye izixhobo ezinkulu zoomatshini. Isenokuthatha indawo yenkqubo yokusila, eyaziwa ngokuba “yinkqubo yokucwangcisa kakuhle endaweni yokugaya kakuhle”.
4. Igrinder
1) Uhlobo lomatshini wokugaya
Xa kuthelekiswa nezinye iintlobo zezixhobo zokulungisa, kukho malunga ne-194 iintlobo ezahlukeneyo zoomatshini bokucola, njengoko kuchaziwe kwincwadana ye-machining technician. Ezi ntlobo ziquka izixhobo zokusila, izixhobo zokusila, i-cylindrical grinders, i-cylindrical grinders yangaphakathi, i-coordinate grinders, i-guinder ye-rail grinders, i-cutter edge grinders, i-plane kunye ne-face grinders, i-crankshaft / i-camshaft / i-spline / i-roll grinders, i-tool grinders, oomatshini bokucoca, oomatshini bokucoca, kunye noomatshini bokucoca bangaphakathi abanye oomatshini bokuhoya, oomatshini bokupholisha, ukugulisa ibhanti kunye noomatshini bokusila, izixhobo zokusila kunye nezixhobo zoomatshini bokusila, izixhobo zoomatshini bokusila, oomatshini bokusila, oomatshini bokusila bentsimbi, iirola ezithwele umsesane wokusila, oomatshini bokusila beringi, ukusila ngeblade. izixhobo zoomatshini, izixhobo zoomatshini bokwenza i-roller, izixhobo zomatshini wokucoca ibhola yentsimbi, ivalve/piston/piston ring ring machine tools, car/trector grinding machine tools, and other types. Ekubeni ulwahlulo lubanzi kwaye oomatshini abaninzi bokugaya bathe ngqo kumashishini athile, eli nqaku lijolise ekunikeni isingeniso esisisiseko kumatshini wokusila osetyenziswa ngokuqhelekileyo kumashishini omatshini, ngokukodwa oomatshini bokugaya i-cylindrical kunye noomatshini bokugaya indawo.
2) Ubungakanani bokusetyenziswa komatshini wokugaya
A.Umatshini wokugaya i-cylindrical usetyenziselwa ngokukodwa ukucubungula indawo yangaphandle ye-cylindrical okanye i-conical shapes, kunye nokuphela kobuso begxalaba. Lo matshini unikezela ngolungelelwaniso olubalaseleyo lokuqhuba kunye nokuchaneka komatshini. Isetyenziswa ngokubanzi ekuqhutyweni kweendawo ezichanekileyo eziphezulu kwi-machining, ngokukodwa kwinkqubo yokugqiba. Lo matshini uqinisekisa ukuchaneka kobungakanani bejometri kwaye ufezekise iimfuno eziphezulu zokugqiba umphezulu, okwenza ube sisixhobo esiyimfuneko kwinkqubo yomatshini.
B,Igrinder yomphezulu isetyenziselwa ukusetyenzwa kwenqwelomoya, umphezulu wenyathelo, icala, kunye nezinye iindawo. Isetyenziswa kakhulu kumashishini oomatshini, ngakumbi ekusetyenzweni kweendawo ezichanekileyo. Umatshini wokugaya uyimfuneko ekuqinisekiseni ukuchaneka komatshini kwaye lukhetho lokugqibela kubaqhubi abaninzi bokugaya. Uninzi lwabasebenzi bendibano kumashishini eendibano zezixhobo kufuneka babe nobuchule bokusebenzisa i-grinder yomhlaba, njengoko benoxanduva lokuqhuba umsebenzi wokugaya iipads ezahlukeneyo zohlengahlengiso kwinkqubo yokuhlanganisana usebenzisa i-surface grinders.
3) Ukuchaneka komatshini wokugaya umatshini
A. Ukuchaneka komatshini wokugaya isilinda:
Ukujikeleza kunye ne-cylindricity: 0.003mm, uburhabaxa bomphezulu: 0.32Ra/μm.
B. Ukuchaneka komatshini wokugaya umphezulu:
Ukuhambelana: 0.01 / 300mm; Uburhabaxa bomphezulu: 0.8Ra/μm.
Ukusuka kokuchaneka komatshini ongasentla, sinokubona ngokucacileyo ukuba xa kuthelekiswa nelathe yangaphambili, umatshini wokugaya, iplani kunye nezinye izixhobo zokusebenza, umatshini wokugaya unokufezekisa ukuchaneka okuphezulu kokunyamezela kunye noburhabaxa bomphezulu, ngoko ke kwinkqubo yokugqiba yamacandelo amaninzi, ukugaya. umatshini usetyenziswa ngokubanzi kwaye usetyenziswa ngokubanzi.
5. Umatshini wokudika
1) Uhlobo lomatshini okruqulayo
Xa kuthelekiswa neentlobo zangaphambili zezixhobo zokucubungula, umatshini odikayo uthathwa njengokhethekileyo. Ngokweenkcukacha-manani zobuchwephesha bomatshini, kukho malunga neentlobo ezingama-23 ezibekwe ngokwahlulahlulwe njengomatshini odikayo womngxunya onzulu, umatshini wokudibanisa odikayo, umatshini wokudinwa othe nkqo, umatshini wokusila othe tyaba othe tyaba, umatshini olungileyo odikayo, kunye nomatshini odikayo wokulungisa itrektara yemoto. Umatshini oqhelekileyo osetyenziswa ngokuqhelekileyo kwishishini lomatshini ngumatshini wokudityaniswa kokulungelelanisa, esiza kwazisa ngokufutshane kwaye sihlalutye iimpawu zayo.
2) Ubungakanani bomsebenzi womatshini wokudinwa
Kukho iintlobo ezahlukeneyo zoomatshini abakruqulayo. Kwesi singeniso sifutshane, siya kugxininisa kumatshini wokudibanisa odikayo. Umatshini wokudirisa ulungelelaniso sisixhobo somatshini esichanekileyo kunye nesixhobo sokulungelelanisa esichanekileyo. Isetyenziswa ikakhulu kwimingxuma ekruqulayo enobungakanani obuchanekileyo, imilo, kunye neemfuno zendawo. Inokwenza ukomba, ukubuyisela kwakhona, ukujonga isiphelo, ukugoba, ukugaya, ukulinganisa ukulungelelanisa, ukulinganisa ngokuchanekileyo, ukumakisha, kunye neminye imisebenzi. Inika uluhlu olubanzi lwezakhono zokusetyenzwa ezithembekileyo.
Ngokuhambela phambili ngokukhawuleza kwetekhnoloji yeCNC, ngakumbi iCNCinkonzo eyenziwe ngesinyithikunye noomatshini bokungqusha abathe tye, indima yoomatshini abakruqulayo njengesixhobo sokulungisa umngxuma osisiseko siyacelwa umngeni ngokuthe ngcembe. Nangona kunjalo, kukho imiba ethile engenakubuyiselwa kwaba matshini. Nokuba sisiphi na isixhobo esiphelelwe lixesha okanye ukuqhubela phambili, inkqubela phambili ayinakuphepheka kushishino lomatshini. Oku kubonisa ukuqhubela phambili kwezobuchwepheshe kunye nokuphuculwa kweshishini lemveliso yelizwe lethu.
3) Ukuchaneka komatshini womatshini odinayo
Umatshini wokudibanisa odikayo ngokubanzi unomngxuma wokuchaneka kwedayamitha ye-IT6-7 kunye noburhabaxa bomphezulu be-0.4-0.8Ra/μm. Nangona kunjalo, kukho umba obalulekileyo ekuqhutyweni komatshini odikayo, ngakumbi xa ujongene neendawo zentsimbi; kwaziwa ngokuba “ngumsebenzi omdaka.” Inokubangela indawo engabonakaliyo, eyonakalisiweyo, okwenza kube lula ukuba isixhobo siza kutshintshwa kwixesha elizayo ngenxa yeenkxalabo eziphathekayo. Ngapha koko, inkangeleko ibalulekile, yaye ngoxa abaninzi besenokungayigqali njengento ebalulekileyo, kusafuneka sigcine inkangeleko yethu ikwimilinganiselo ephakamileyo.
6. umatshini wokugaya
1) Uhlobo lomatshini wokugaya
Esona sixhobo sixhaphakileyo kwishishini lomatshini ngumatshini wokomba. Phantse wonke umzi-mveliso womatshini uza kuba nomnye ubuncinane. Ngesi sixhobo, kulula ukwenza ibango lokuba ukushishini lomatshini. Ngokutsho kwencwadana yemigaqo yobuchwephesha, kukho malunga neentlobo ezingama-38 ezahlukeneyo zoomatshini bokomba, kuquka nokulungelelanisa oomatshini bokomba abadikayo, oomatshini bokomba umngxuma onzulu, oomatshini bokwemba iradial, oomatshini bokomba bedesktop, oomatshini bokwemba ngokuthe tye, oomatshini bokomba abathe tye, oomatshini bokomba, umngxuma osembindini. oomatshini bokwemba, kunye nokunye. Umatshini wokugaya i-radial ngowona usetyenziswa kakhulu kwishishini lomatshini kwaye uthathwa njengesixhobo esiqhelekileyo somatshini. Ngayo, phantse kunokwenzeka ukuba usebenze kolu shishino. Ngoko ke, makhe siqwalasele ukwazisa olu hlobo lomatshini wokugaya.
2) Ubungakanani bokusetyenziswa komatshini wokugaya
Injongo ephambili ye-radial drill kubhobhoza iintlobo ezahlukeneyo zemingxuma. Ukongeza, inokwenza kwakhona, ukubala, ukucofa, kunye nezinye iinkqubo. Nangona kunjalo, ukuchaneka kwendawo yomngxuma womatshini kusenokungabi phezulu kakhulu. Ngoko ke, kwiindawo ezifuna ukuchaneka okuphezulu kwindawo yokubeka umngxuma, kuyacetyiswa ukuba ugweme ukusebenzisa umatshini wokugaya.
3) Ukuchaneka komatshini wokugaya umatshini
Ngokusisiseko, akukho ukuchaneka komatshini konke konke; kukudlala nje.
7. Ukusika ucingo
Ndiseza kufumana amava amaninzi malunga nezixhobo zokusika iintambo, ngoko ke andikaqokeleli ulwazi oluninzi kule ndawo. Ke ngoko, kusafuneka ndenze uphando oluninzi ngayo, kwaye ukusetyenziswa kwayo kumashishini oomatshini kulinganiselwe. Nangona kunjalo, isabambe ixabiso elikhethekileyo, ngakumbi ukuvala kunye nokusetyenzwa kweendawo ezimilise okwezodwa. Ineenzuzo ezithile ezihambelanayo, kodwa ngenxa yokusebenza kakuhle kwayo okuphantsi kunye nophuhliso olukhawulezayo koomatshini belaser, izixhobo zokusika iingcingo zikhutshwa ngokuthe ngcembe kushishino.
Ukuba ufuna ukwazi ngakumbi okanye ukubuza, nceda uzive ukhululekile ukuqhagamshelana info@anebon.com
Ubungcali beqela le-Anebon kunye nokuqonda ngenkonzo kuncede inkampani ukuba ifumane igama elihle phakathi kwabathengi kwihlabathi liphela ngokunikezela ngexabiso elifikelelekayo.CNC Machining iindawo, CNC ukusika iinxalenye, kunyeCNC wajika amacandelo. Eyona njongo iphambili ye-Anebon kukunceda abathengi bafezekise iinjongo zabo. Inkampani ibisenza iinzame ezinkulu zokudala imeko yokuphumelela kubo bonke kwaye iyakwamkela ukuba ubajoyine.
Ixesha lokuposa: Aug-05-2024