Inkcazo ecacileyo yemigaqo eqhelekileyo yenkqubo ye-CNC, ulwazi oluyimfuneko kwiingcali zomatshini

Ukwandisa ikhowudi ye-pulse
Indawo yokulinganisa indawo ejikelezayo ifakwe kwi-motor shaft okanye kwi-screw yebhola, kwaye xa ijikeleza, ithumela i-pulses kwizithuba ezilinganayo ukubonisa ukufuduka. Ekubeni akukho nto yememori, ayikwazi ukumela ngokuchanekileyo indawo yesixhobo somatshini. Kuphela emva kokuba isixhobo somatshini sibuyele kwi-zero kwaye indawo ye-zero yenkqubo yokulungelelanisa isixhobo somatshini isekwe, indawo yebhentshi yokusebenza okanye isixhobo sinokubonakaliswa. Xa usebenzisa, kufuneka kuqatshelwe ukuba kukho iindlela ezimbini zemveliso yesignali ye-encoder eyongezelelweyo: i-serial kunye ne-parallel. Iinkqubo ze-CNC zomntu ngamnye zine-serial interface kunye ne-parallel interface ehambelana noku.

Ikhowudi ye-pulse epheleleyo
Indawo yokulinganisa i-rotary inenjongo efanayo ne-encoder eyongezelelekileyo, kwaye inento yememori, enokubonisa indawo yokwenyani yesixhobo somatshini ngexesha lokwenyani. Isikhundla emva kokuvalwa akuyi kulahleka, kwaye isixhobo somatshini sinokufakwa ngokukhawuleza ekusebenzeni ngaphandle kokubuyela kwindawo ye-zero emva kokuqalisa. Njengokuba kunjalo nge-encoder eyongezelelweyo, ingqwalasela kufuneka ihlawulwe kwi-serial kunye ne-parallel output yeempawu ze-pulse.

新闻配图

Ukuqhelaniswa
Ukuze wenze i-spindle positioning okanye i-tool change, i-spindle yesixhobo somatshini kufuneka ibekwe kwikona ethile kwi-circumferential direction of rotation njenge-reference point yesenzo. Ngokuqhelekileyo, kukho iindlela ezi-4 ezilandelayo: ukuqhelaniswa ne-encoder yendawo, ukuqhelaniswa ne-sensor magnetic, i-orientation kunye nesignali yangaphandle ye-turn (efana ne-proximity switch), ukuqhelaniswa nendlela yangaphandle yomatshini.

Ulawulo lweTandem
Kwi-workbench enkulu, xa i-torque yemoto enye ayanele ukuqhuba, ii-motor ezimbini zingasetyenziselwa ukuqhuba kunye. Elinye lala mazembe mabini liasi eliyintloko lize elinye libe yintsimbi yekhoboka. I-master axis ifumana imiyalelo yokulawula kwi-CNC, kwaye i-axis yekhoboka ikwandisa i-torque yokuqhuba.

Ukucofa okuqinileyo
Umsebenzi wokucofa awusebenzisi i-chuck edadayo kodwa uqondwa ngokujikeleziswa kwe-shaft engundoqo kunye nokusebenza okuhambelanayo kwe-axis feed feed. Xa i-spindle ijikeleza kanye, isondlo se-shaft yokucofa ilingana ne-pitch yempompo, enokuphucula ukuchaneka nokusebenza kakuhle.Ukulungiswa kwesinyithiI-WeChat, umxholo ulungile, ufanelekile ukuqwalaselwa. Ukuqaphela ukucofa okuqinileyo, i-encoder yendawo (edla ngokuba yi-1024 pulses/revolution) kufuneka ifakwe kwi-spindle, kwaye iidayagram zeleli ezihambelanayo ziyafuneka ukuba zicwangciswe ukuseta iiparamitha zenkqubo efanelekileyo.

Imemori yembuyekezo yesixhobo A, B, C
Imemori yembuyekezo yesixhobo ingamiselwa ngokubanzi kulo naluphi na uhlobo lwe-A, uhlobo lwe-B okanye uhlobo lwe-C oluneparamitha. Ukusebenza kwayo kwangaphandle kukuba: Uhlobo A alwahluli phakathi kwexabiso lembuyekezo yejometri kunye nexabiso lembuyekezo yokunxiba yesixhobo. Uhlobo B lwahlula imbuyekezo yejometri kwimbuyekezo yokunxiba. Uhlobo C alwahluli kuphela imbuyekezo yejometri kunye nembuyekezo yokunxiba, kodwa ikwahlula ikhowudi yembuyekezo yobude besixhobo kunye nekhowudi yembuyekezo yeradiyasi. Ikhowudi yembuyekezo yobude ngu-H, kunye nekhowudi yembuyekezo yerediyasi nguD.

Ukusebenza kweDNC
Yindlela yokusebenza ngokuzenzekelayo. Qhagamshela inkqubo ye-CNC okanye ikhompyuter nge-RS-232C okanye i-RS-422 port, inkqubo yokucubungula igcinwa kwi-hard disk okanye kwi-floppy disk yekhompyutheni, kwaye igalelo kwi-CNC kumacandelo, kwaye icandelo ngalinye leprogram licutshungulwa, enokusombulula umda wememori ye-CNC.

Ulawulo lokujonga kwangaphambili (M)
Lo msebenzi kukufunda kwiibhloko ezininzi kwangaphambili, ukudibanisa indlela ebalekayo kunye nokuqhubela phambili isantya kunye nokukhawuleza. Ngale ndlela, impazamo elandelayo ebangelwa ukukhawuleza kunye nokunciphisa kunye ne-servo lag ingancitshiswa, kwaye isixhobo sinokulandela ngokuchanekileyo i-contour yecandelo eliyalelwe yiprogram ngesantya esiphezulu, esiphucula ukuchaneka komatshini. Ulawulo lokufunda kwangaphambili lubandakanya le misebenzi ilandelayo: ukukhawuleza komgca kunye nokunciphisa isantya ngaphambi kokuba kuxutywe; ukwehla kwekona okuzenzekelayo kunye neminye imisebenzi.

I-Polar coordinate interpolation (T)
Ulungelelwaniso lwenkqubo yePolar kukutshintsha inkqubo yeCartesian yolungelelwaniso lweeaxes ezimbini eziya mgca zibe yinkqubo yolungelelaniso apho i-axis ethe tyaba yi-axis yomgca kunye ne-axis ethe nkqo yi-axis ejikelezayo, kunye neprogram yokucubungula i-contour engeyiyo-setyhula ihlanganiswe nolu lungelelaniso. inkqubo. Ngokuqhelekileyo isetyenziselwa ukujika iigrooves ezithe tye, okanye ukugaya iikhamera kwi-grinder.

I-NURBS Interpolation (M)
Uninzi lokubumba kwemizi mveliso olunje ngeemoto kunye neenqwelomoya ziyilwe ngeCAD. Ukuze kuqinisekiswe ukuchaneka, i-non-uniform rationalized B-spline function (NURBS) isetyenziselwa ukuyila ukuchaza umphezulu kunye ne-curve ye-Sculpture. I-Metal processing WeChat, umxholo ulungile, ufanelekile ukuqwalaselwa. Ngoko ke, inkqubo ye-CNC iye yaqulunqa umsebenzi ohambelanayo wokudibanisa, ukwenzela ukuba ukubonakaliswa kwe-curve ye-NURBS ikwazi ukuyalelwa ngokuthe ngqo kwi-CNC, ethintela ukusetyenziswa kwecandelo elincinci lomgca ochanekileyo ukulinganisa ukulinganisa i-contour surfaces okanye i-curves.

Umlinganiselo wobude besixhobo esizenzekelayo
Faka i-sensor yokuthintela kwisixhobo somatshini, kwaye uqokelele inkqubo yokulinganisa ubude besixhobo (usebenzisa i-G36, i-G37) njengeprogram yomatshini, kwaye uchaze inombolo ye-offset esetyenziswe sisixhobo kwiprogram. Yenza le nkqubo kwimodi ezenzekelayo, yenza uqhagamshelwano lwesixhobo kunye nenzwa, ngaloo ndlela ulinganise ubude bobude phakathi kwesixhobo kunye nesixhobo sokubhekisela, kwaye ugcwalise ngokuzenzekelayo eli xabiso kwinombolo ye-offset echazwe kwinkqubo.

Cs Ulawulo lweContour
Ulawulo lwecontour yeCs kukutshintsha ulawulo lokusonta lweleyile lube kulawulo lwendawo ukuqonda ukuma kwentonga yokusonta ngokweengile yokujikeleza, kwaye inokudibanisa nezinye iiaxes zefidi ukusetyenzwa kwezixhobo zokusebenza ezinemilo entsonkothileyo.

Imanuwali ngokupheleleyo ON/OFF
Isetyenziselwa ukugqiba ukuba ngaba ixabiso lokulungelelaniswa kwentshukumo yesandla emva kokuba ikhefu lokutya lifakwe kwixabiso lendawo yangoku yokusebenza ngokuzenzekelayo ngexesha lokusebenza ngokuzenzekelayo.

Uphazamiseko lwesiphatho ngesandla
Shake i-handwheel ngexesha lokusebenza ngokuzenzekelayo ukwandisa umgama ohambayo we-axis eshukumayo. Ukulungiswa kwestroke okanye ubungakanani.

Ulawulo lwe-axis yi-PMC
I-feed servo axis ilawulwa yi-PMC (UMlawuli weSixhobo esiSetyenziswayo). Imiyalelo yolawulo icwangciswe kwiprogram ye-PMC (i-ladder diagram), ngenxa yokuphazamiseka kokuguqulwa, le ndlela idla ngokusetyenziswa kuphela ekulawuleni i-axis feed kunye nenani lentshukumo esisigxina.

Ulawulo lwe-Axis ye-CF (T series)
Kwinkqubo ye-lathe, indawo yokujikeleza (i-engile yokujikeleza) ulawulo lwe-spindle luqondwa yi-servo motor ye-feed njengezinye i-axes feed. Le axis idityaniswe nezinye ii-axes zefidi ukuze zidibanise ukusetyenzwa kweegophe ezingafanelekanga. (ixhaphakile kwiinkqubo ezindala zelathe)

Ukukhangelwa kwendawo (Ukulandelela)
Xa i-servo ivaliwe, i-stop stop okanye i-alamu ye-servo iyenzeka, ukuba indawo yomatshini wetafile iyahamba, kuya kubakho impazamo yendawo kwirejista yephutha le-CNC. Umsebenzi wokulandelela indawo kukuguqula indawo yesixhobo somatshini esweni ngumlawuli we-CNC ukwenzela ukuba impazamo kwirejista yempazamo yesimo ibe ngu-zero. Ngokuqinisekileyo, ukuba ngaba ukwenza umkhondo wendawo kufuneka kumiselwe ngokweemfuno zolawulo.

Ulawulo olulula lwe-synchronous
Elinye lala mazembe mabini liasi eliyintloko, kwaye elinye liasi lekhoboka. I-master axis ifumana umyalelo wentshukumo ovela kwi-CNC, kwaye i-axis yekhoboka ihamba kunye ne-master axis, ngaloo ndlela iqonda intshukumo ehambelanayo yee-axes ezimbini. I-CNC ibeka iliso kwiindawo ezihambayo zee-axes ezimbini nangaliphi na ixesha, kodwa ayibuyiseli impazamo phakathi kwezi zimbini. Ukuba izikhundla ezihambayo zee-axes ezimbini zidlula ixabiso elimiselweyo leeparamitha, i-CNC iya kukhupha i-alamu kwaye imise ukuhamba kwe-axis nganye ngexesha elifanayo. Lo msebenzi usetyenziswa rhoqo kwi-double-axis drive yeetafile zokusebenza ezinkulu.

Imbuyekezo yesixhobo sobukhulu obuthathu (M)
Kwi-multi-coordinate linkage machining, imbuyekezo ye-tool offset inokwenziwa ngeendlela ezintathu zokulungelelanisa ngexesha lokunyakaza kwesixhobo. Imbuyekezo yomatshini kunye nobuso becala lesixhobo kunye nembuyekezo ye-machining kunye nesiphelo sobuso besixhobo sinokufezekiswa.

Imbuyekezo yerediyasi yesixhobo sempumlo (T)
Impumlo isixhobo yeisixhobo sokujikaine-arc. Ukujika ngokuchanekileyo, isixhobo se-arc ye-arc yesixhobo sihlawulelwa ngokwesikhokelo sesixhobo ngexesha lokucubungula kunye nokuqhelaniswa nokuhambelana phakathi kwesixhobo kunye nomsebenzi.

Ulawulo ubomi besixhobo
Xa usebenzisa izixhobo ezininzi, qela izixhobo ngokwexesha lokuphila kwazo, kwaye usete kwangaphambili umyalelo wokusetyenziswa kwesixhobo kwitafile yolawulo lwesixhobo se-CNC. Xa isixhobo esisetyenzisiweyo kwi-machining sifikelela kwixabiso lobomi, isixhobo esilandelayo kwiqela elifanayo sinokutshintshwa ngokuzenzekelayo okanye ngesandla, kwaye isixhobo kwiqela elilandelayo sinokusetyenziswa emva kokuba izixhobo ezikwiqela elifanayo zisetyenzisiwe. Nokuba isixhobo sokutshintshwa kwesixhobo sizenzekelayo okanye senziwe ngesandla, umzobo weleli kufuneka ucwangciswe.


Ixesha lokuposa: Aug-23-2022
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