Intshayelelo:
Kumanqaku adlulileyo, iqela lethu le-Anebon labelane nawe ngolwazi olusisiseko loyilo lomatshini. Namhlanje siza kufunda ngakumbi iikhonsepthi ezicela umngeni kuyilo lomatshini.
Yeyiphi imiqobo ephambili kwimigaqo yoyilo lomatshini?
Ukuntsonkotha koyilo:
Uyilo loomatshini luqhelekile, kwaye lufuna ukuba iinjineli zidibanise iinkqubo ezahlukeneyo, amacandelo kunye nemisebenzi.
Umzekelo, ukuyila i-gearbox ehambisa amandla ngokufanelekileyo ngaphandle kokuphazamisa ezinye izinto ezifana nobukhulu kunye nobunzima kunye nengxolo ngumngeni.
Ukukhethwa kwezinto:
Ukukhetha imathiriyeli efanelekileyo kuyilo lwakho kubalulekile, kuba zinefuthe kwizinto ezinjengokuqina, amandla, kunye neendleko.
Umzekelo, ukukhetha imathiriyeli efanelekileyo yecandelo loxinzelelo oluphezulu lwenjini yenqwelomoya akukho lula ngenxa yemfuneko yokunciphisa ubunzima ngelixa ugcina amandla okunyamezela amaqondo obushushu agqithisileyo.
Imiqobo:
Iinjineli kufuneka zisebenze ngaphakathi kwemida efana nexesha, uhlahlo lwabiwo-mali kunye nezixhobo ezikhoyo. Oku kunganciphisa uyilo kwaye kufuneke kusetyenziswe urhwebo olufanelekileyo.
Umzekelo, ukuyila inkqubo yokufudumeza esebenzayo eneendleko ezifanelekileyo zekhaya kwaye isathobelana neemfuno zokonga amandla kunokudala imiba.
Ukulinganiselwa kwimveliso
Abayili kufuneka bathathele ingqalelo imida yabo kwiindlela zokuvelisa kunye nobuchule xa kuyilwa uyilo lomatshini. Ukulungelelanisa injongo yoyilo kunye nesakhono sezixhobo kunye neenkqubo kunokuba yingxaki.
Umzekelo, ukuyila icandelo elintsonkothileyo elinokuveliswa kuphela ngoomatshini ababiza imali eninzi okanye ubuchule bokwenza okongeziweyo.
Iimfuno zokusebenza:
Ukuzalisekisa zonke iimfuno zoyilo, kubandakanywa ukhuseleko, ukusebenza, okanye ukuthembeka koyilo, kunokuba nzima.
Umzekelo, ukuyila inkqubo yebrake ebonelela ngamandla okumisa ngokuthe ngqo, ngelixa kuqinisekisa ukhuseleko lwabasebenzisi kunokuba ngumngeni.
Ufezekiso loyilo:
Ukufumana esona sisombululo soyilo esilungelelanisa iinjongo ezininzi ezahlukeneyo, kubandakanya ubunzima, iindleko, okanye ukusebenza kakuhle, akukho lula.
Ngokomzekelo, ukwenza indlela amaphiko ayilwe ngayo inqwelo-moya ukuze inciphise ukutsala nobunzima, ngaphandle kokonakalisa isidima sesakhiwo kufuna uhlalutyo oluntsonkothileyo kunye nobuchule obuphindaphindayo.
Udibaniso kwinkqubo:
Ukubandakanya amacandelo ahlukeneyo kunye ne-subsystems kuyilo olumanyeneyo kunokuba ngumba omkhulu.
Ngokomzekelo, ukuyila inkqubo yokumiswa kwemoto elawula ukuhamba kwamacandelo amaninzi, ngelixa ukulinganisa izinto ezifana nokuthuthuzela, ukuzinza kunye nokunyamezela kunokubangela ubunzima.
Uphindaphindo loyilo:
Iinkqubo zoyilo zihlala zibandakanya uhlaziyo oluninzi kunye nophindaphindo ukucokisa nokuphucula umbono wokuqala. Ukwenza utshintsho loyilo ngokufanelekileyo nangempumelelo lucelomngeni ngokwexesha elifunekayo kunye nemali ekhoyo.
Umzekelo, ukwenza ngcono uyilo lwento yabathengi ngothotho lokuphindaphinda okuphucula i-ergonomics yomsebenzisi kunye nobuhle.
Iingqwalasela ngokusingqongileyo:
Ukudibanisa ukuzinza kuyilo kunye nokunciphisa impembelelo yokusingqongileyo yesakhiwo kuba yimfuneko ngakumbi. Ulungelelwaniso phakathi kwemiba yokusebenza kunye nezinto ezinjengokukwazi ukurisayikilisha, ukusebenza kakuhle kwamandla kunye nokukhutshwayo kunokuba nzima. Ngokomzekelo, ukuyila injini esebenzayo enciphisa ukukhutshwa kwegesi ye-greenhouse, kodwa ingathobeki ukusebenza.
Uyilo lokwenziwa kunye nokudibanisa
Ukukwazi ukuqinisekisa ukuba uyilo luya kuveliswa kwaye ludityaniswe ngexesha kunye nokunyanzeliswa kweendleko kunokuba yingxaki.
Umzekelo, ukwenza lula ukudityaniswa kwemveliso entsonkothileyo kuya kunciphisa iindleko zabasebenzi kunye nokuvelisa, ngelixa kuqinisekiswa imigangatho yomgangatho.
1. Ukungaphumeleli kubangelwa amacandelo omatshini aqhekekileyo ngokubanzi, i-deformation enzima ye-residual deformation, umonakalo kumphezulu wamacandelo (ukutshatyalaliswa kwe-corrosion, ukudinwa koqhagamshelwano kunye nokugqoka) Ukungaphumeleli ngenxa yokugqoka kunye nokukrazula kwindawo eqhelekileyo yokusebenza.
2. Amacandelo oyilo kufuneka ahlangabezane neemfuno zokuqinisekisa ukuba awaphumeleli kwixesha elimiselweyo lobomi bawo obumiselwe kwangaphambili (amandla okanye ukuqina, ubomi obude) kunye neemfuno zenkqubo yolwakhiwo iimfuno zezoqoqosho, iimfuno zobunzima obuphantsi, kunye neemfuno zokuthembeka.
3. Iikhrayitheriya zokuyila amacandelo abandakanya amandla kunye nekhrayitheriya yokuqina, iimfuno zobomi kunye neendlela zozinzo lwe-vibration kunye nemilinganiselo yokuthembeka.
4. Iindlela zoyilo lwamacandelo: uyilo lwethiyori, uyilo lobuchule kunye noyilo lovavanyo lwemodeli.
5. Ngokuqhelekileyo isetyenziselwa amacandelo oomatshini yimathiriyeli yeMetal, imathiriyeli ye-ceramic, imathiriyeli yepolymer kunye nemathiriyeli edibeneyo.
6. Amandla amacandelo anokwahlulwa abe ngamandla oxinzelelo lwe-static kunye namandla oxinzelelo oluguquguqukayo.
7. Umlinganiselo woxinzelelo: = -1 i-symmetrical stress in cyclic form; i-r = 0 ixabiso luxinzelelo lwe-cyclic olubethayo.
8. Kukholelwa ukuba inqanaba le-BC libizwa ngokuba yi-strain fatigue (i-low cycle fatigue) i-CD ibhekisela kwinqanaba elingapheliyo lokudinwa. Icandelo lomgca elilandela inqaku D linqanaba elingapheliyo lokungaphumeleli kobomi bomzekelo. Inqaku D ngumda wokudinwa okusisigxina.
9. Amaqhinga okuphucula amandla amacandelo adiniweyo anciphisa impembelelo yoxinzelelo kwizinto (i-grooves yokukhulula umthwalo ovulekileyo amakhonkco avulekileyo) Khetha izinto ezinamandla aphezulu okukhathala kwaye uchaze iindlela zonyango lobushushu kunye neendlela zokuqinisa ezomeleza amandla zadinwa izixhobo.
10. Ukukhuhlana kwezilayidi: Imida yokhuhlane eyomileyo, ukukhuhlana kwamanzi, kunye nokuxubana okuxubeneyo.
11. Inkqubo yokunxiba kunye nokukrazula kwamacandelo ibandakanya ukubaleka-kwinqanaba, inqanaba lokunxiba elizinzileyo kunye nenqanaba lokunxiba kakhulu Kufuneka sizame ukunciphisa ixesha lokubaleka kunye nokwandisa ixesha lokunxiba okuzinzile kunye nokulibaziseka inkangeleko yokunxiba. oko kuqatha.
12. Ukuhlelwa kokunxitywa kukunxiba okuncamathelayo, ukunxitywa kwe-abrasive kunye nokudinwa kukulahleka, ukunxitywa kokhukuliseko, kunye nokunxitywa okukhathazayo.
13. I-Lubricants ingahlelwa ngokweendidi ezine ezilulwelo, i-gas semi-solid, i-rolid kunye ne-liquid greases ihlelwa kwiigrisi ezisekelwe kwi-Calcium, i-Nano-based Grease-based grease-based grease, kunye ne-lithium-based grease.
14. Imisonto yokudibanisa eqhelekileyo ifaka ifom yenxantathu elinganayo kunye neempawu ezibalaseleyo zokuzivalela. imisonto yothumelo oluxande inika ukusebenza okuphezulu kuthumelo kuneminye imisonto. Iintambo zokuhanjiswa kweTrapezoidal ziphakathi kwezona ntambo zidumileyo zokuhambisa.
15. Imisonto yokudibanisa esetyenziswa ngokuqhelekileyo ifuna ukuzitshixa, ngoko ke imisonto enye isetyenziswa ngokuqhelekileyo. Imisonto yothumelo ifuna ukusebenza kakuhle okuphezulu kwaye ke ngoko imisonto emithathu okanye imisonto ephindwe kabini isetyenziswa rhoqo.
16. Ukudityaniswa kwebholithi rhoqo (amacandelo adityanisiweyo abandakanya imingxuma okanye aphinde aphindwe kwakhona) Izikrufu zokudityaniswa kwe-stud ezinentloko ephindwe kabini, ukudityaniswa kwezikrufu, kunye nezikrufu ezineesethi ezidityanisiweyo.
17. Injongo yokudibanisa i-threaded ukuqinisa kwangaphambili kukuphucula ukuqina kunye namandla okudibanisa, kunye nokumisa izikhewu okanye i-slippage phakathi kwamacandelo amabini xa ilayishiwe. Owona mba uphambili ngoqhagamshelo loxinzelelo oluxengaxengayo kukunqanda iperile ejiyayo ekujikeni ngokuhloniphana ngelixa ilayishiwe. (I-Frictional anti-loosening kunye ne-mechanical ukuyeka ukukhulula, ukususa ikhonkco phakathi kwentshukumo kunye nokuhamba kwesibini esijikelezayo)
18. Ukuphucula ukuqina koxhumo oludibeneyo kunciphisa uxinzelelo lwe-amplitude oluchaphazela amandla eebhotshi zokukhathala (ukunciphisa ukuqina kwebholithi, okanye ukwandisa ukuqina kokudibanisa.iindawo zecnc zesiko) kwaye uphucule ulwabiwo olungalinganiyo lomthwalo phezu kwemisonto. nciphisa isiphumo sokuqokelelwa koxinzelelo, kunye nokuphumeza eyona nkqubo isebenzayo yokuvelisa.
19. Iindidi zoqhagamshelo eziphambili: udibaniso olusicaba (amacala omabini asebenza njengomphezulu) uqhagamshelo lwesitshixo sesemicircular uqhagamshelo lweqhosha loqhagamshelo oluneqhosha le-tangential.
20. I-Belt drive inokwahlulwa ibe ziindidi ezimbini: uhlobo lwe-meshing kunye nohlobo lwe-friction.
21. Umzuzu woxinzelelo oluphezulu lwebhanti xa inxalenye encinci yayo iqala kwi-pulley. Uxinzelelo lutshintsha amaxesha amane ekuhambeni kwenguqu enye kwibhanti.
22. Uxinzelelo lwe-V-belt drive: Isixhobo sokucinezela rhoqo, isixhobo sokucinezela i-auto, kunye nesixhobo soxinzelelo esisebenzisa ivili loxinzelelo.
23. Iikhonkco kwi-roller chain ngokuqhelekileyo kwinani elingaqhelekanga (ubuninzi bezinyo kwi-sprocket ayinakuba inani eliqhelekileyo). Ukuba i-roller chain inamanani angaqhelekanga, ke iikhonkco ezigqithisileyo ziqeshwe.
24. Injongo yokuqinisa i-chain drive kukuthintela iingxaki ze-meshing kunye nokungcangcazela kwekhonkco xa imiphetho ekhululekileyo yekhonkco iba kakhulu, kunye nokuphucula i-angle ye-meshing phakathi kwe-sprocket kunye nekhonkco.
25. Iindlela zokungaphumeleli kweegiya ziquka: ukuphuka kwezinyo kwiigiya kunye nokunxiba kumphezulu wezinyo (iigiya ezivulekileyo) ukugoba indawo yezinyo (izixhobo ezivaliweyo) iglu kumphezulu wezinyo kunye nokuguqulwa kweplastiki (imijelo kwimiqolo eqhutywa ivili kwivili lokuqhuba. ).
26. Iigiya ezinobuso obuqinileyo obungaphezulu kwe-350HBS, okanye i-38HRS zaziwa njengeegiya ezinobuso obunzima okanye ezinobuso obunzima, ukuba azinjalo, iigiya ezinobuso obuthambileyo.
27. Ukuphucula ukuchaneka kwemveliso, ukunciphisa ububanzi begiya ukunciphisa isantya sokujikeleza, kunokunciphisa umthwalo oguqukayo. Ukunciphisa umthwalo oguqukayo, igiya inokunqunyulwa. Injongo yokuguqula amazinyo egiya kwigubu kukwandisa amandla okumila kwencam yezinyo. ukuhanjiswa komthwalo obhekisayo.
28. Inkulu i-engile ekhokelayo ye-coefficient ye-diameter inkulu, kwaye iyancipha isakhono sokuzivalela.
29. Isixhobo seentshulube kufuneka sihanjiswe. Emva kokufuduswa kwesalathiso sesalathiso kunye nomdlalo wesangqa sombungu kodwa kuyacaca ukuba umgca phakathi kweentshulube ezimbini utshintshile, kwaye awuhambelani nesangqa sesalathiso segiya yayo yeentshulube.
30. Iindlela zokungaphumeleli kosulelo lweentshulube ezifana nokukrazuka kwengcambu yezinyo kumphezulu weglu kunye nokuguga okugqithisileyo; oku kudla ngokuba njalo kwiigiya zeentshulube.
31. Ukuphelelwa kwamandla kwiintshulube ezivaliweyo ziqhubela ukuguga nokuguga kweebheringi kunye nokulahleka kokuchaphaza kweoyile njengeamacandelo okugaya i-cncezigalelwe echibini leoli, gxobhoza ioli.
32. I-worm drive kufuneka yenze izibalo ze-thermal balance ngokusekelwe ekucingeni ukuba amandla avelisiweyo kwiyunithi yexesha lifana nokutshatyalaliswa kobushushu ngexesha elifanayo. Amanyathelo omawawathathe: Fakela iisinki zobushushu, kwaye wandise indawo yokuchitha ubushushu kwaye ufakele iifeni eziphelweni zeshafti ukuze kwandiswe ukuhamba komoya, kwaye okokugqibela, kufakelwe imibhobho yokupholisa ejikelezayo ngaphakathi kwebhokisi.
33. Iimeko ezivumela uphuhliso lwe-hydrodynamic lubrication: imiphezulu emibini etyibilikayo yenze umsantsa omise okwe wedge oguquguqukayo kwaye imiphezulu emibini eyahlulwe yifilim ye-oyile kufuneka ibe nesantya esaneleyo sokutyibilika kwaye nokushukuma kwayo kufuneka kuvumele ukutyibilika. i-oyile yokuthambisa ukuze ihambe ngembobo enkulu ingene kwencinci kwaye i-lubrication kufuneka ibe yi-viscosity ethile, kwaye ubungakanani be-oyile ekhoyo kufuneka yanele.
34. Uyilo olusisiseko lweebheringi eziqengqelekayo: iringi yangaphandle, imisesane yangaphakathi, i-hydraulic body kunye nekheji.
35. Iibheringi ezi-3 eziqengqelekayo ziye zajijeka iibheringi zethrust ezintandathu iibheringi zebhola ezisixhenkxe ezisixhenxe iibheringi eziyi-angular ze-N cylindrical roller iibheringi 01, 02 kunye no-03 ngokulandelelanayo. D=10mm, 12mm 15mm, 17,mm ibhekisa ku-20mm yi-d=20mm, i-12 ibhekisa ku-60mm.
36. Umlinganiselo wobomi osisiseko sisixa seeyure zokusebenza apho i-10% yeebheringi ezingaphakathi kweseti yeebheringi zichatshazelwa kukuhlwa kwemingxuma, kodwa i-90percent yazo ayikhathazwa ngumonakalo wokutya kwemingxuma ithathwa njengobomi obude belo xesha. ukuzala.
37. Umlinganiselo oguquguqukayo osisiseko: ubungakanani bomthwalo obunako ukuwuthwala kwimeko apho ubomi obusisiseko beyunithi buyi-106 revolutions kanye.
38. Indlela yokuzala ulungelelwaniso: Ifulcrum nganye nganye kwezimbini imiswe kwicala elinye. kukho indawo ezinzileyo kumacala omabini, ngelixa enye isiphelo sefulcrum singenantshukumo. Omabini amacala ancediswa yintshukumo yasimahla.
39. Iibheringi zihlelwe ngokuhambelana nomthwalo osetyenziswa kwi-shaft ejikelezayo (ixesha lokugoba kunye ne-torque) kunye ne-spindle (umzuzu wokugoba) kunye ne-shaft yokuhambisa (i-torque).
I-Anebon inamathela kumgaqo osisiseko othi "Umgangatho ngokuqinisekileyo bubomi beshishini, kwaye iwonga linokuba ngumphefumlo walo" ngesaphulelo esikhulu esichanekileyo 5 Axis CNC LatheCNC Machined Icandelo, I-Anebon iqinisekile ukuba sinokunikezela ngeemveliso ezikumgangatho ophezulu kunye nezisombululo kwithegi yexabiso elifanelekileyo, inkxaso ephezulu emva kokuthengisa kubathengi. Kwaye iAnebon iya kwakha ixesha elide elidlamkileyo.
Ubungcali baseTshayinaChina CNC Icandelokunye neMetal Machining Parts, i-Anebon ithembele kwizinto ezikumgangatho ophezulu, uyilo olugqibeleleyo, inkonzo ebalaseleyo yabathengi kunye nexabiso elikhuphisanayo lokuphumelela ukuthembela kwabathengi abaninzi ekhaya nakwamanye amazwe. Ukuya kuthi ga kwi-95% yeemveliso ezithunyelwa kumazwe angaphandle kwiimarike zaphesheya.
Ukuba ungathanda ukwazi ngakumbi okanye ukubuza malunga namaxabiso, nceda uqhagamshelaneinfo@anebon.com
Ixesha lokuposa: Nov-24-2023