Ngexesha lokugaya i-cylindrical yangaphandle engenaziko, i-workpiece ibekwe phakathi kwevili lesikhokelo kunye nevili lokugaya. Elinye lala mavili lisetyenziselwa ukugaya, ngelixa elinye, elaziwa ngokuba livili lesikhokelo, linoxanduva lokuhambisa intshukumo. Inxalenye engezantsi ye-workpiece ixhaswa yiplate yokuxhasa. Ivili lesikhokelo lakhiwe nge-agent edibeneyo yerabha, kwaye i-axis yayo ithotywe kwi-angle θ ngokubhekiselele kwivili lokugaya kwicala elithe nkqo. Olu cwangciso luqhuba i-workpiece ukuba ijikeleze kwaye idle kwinkqubo yokugaya.
Iziphene eziqhelekileyo zokusila zegrinder ezingenaziko kunye neendlela zokuphelisa zishwankathelwa ngolu hlobo lulandelayo:
1. Amalungu angaphandle
Oonobangela
- Ivili lesikhokhelo alinayo incam engqukuva.
- Kukho imijikelo yokusila embalwa kakhulu, okanye i-ellipticity evela kwinkqubo yangaphambili inkulu kakhulu.
- Ivili lokusila libuthuntu.
- Umlinganiselo wokusila okanye wokusika uphezulu kakhulu.
Iindlela zokuphelisa
- Yakha kwakhona ivili lesikhokelo kwaye ulinde de lijikelezwe ngokufanelekileyo. Ngokuqhelekileyo, iya kumisa xa kungekho sandi esiphazamisayo.
- Lungisa inani lemijikelo yokusila njengoko kufuneka.
- Yakha kwakhona ivili lokusila.
- Nciphisa zombini isixa sokusila kunye nesantya sokusika kwakhona.
2. Amalungu aneencam (iipolygons)
Izinto ezibangela imiba:
- Ubude obuphakathi benxalenye akwanelanga.
- I-axial thrust egqithisileyo kwicala ibangela ukuba icinezele iphini lokumisa, ithintele nokujikeleza.
- Ivili lokusila alilungelelananga.
- Umbindi wenxalenye ubekwe phezulu kakhulu.
Iindlela zokuphelisa:
- Lungisa ngokuchanekileyo umbindi wenxalenye.
- Nciphisa ukutyekela kwevili lesikhokelo sokusila ukuya ku-0.5 ° okanye ku-0.25 °. Ukuba oku akusombululi umba, jonga ibhalansi yefulcrum.
- Qinisekisa ukuba ivili lokusila lilungelelene.
- Nciphisa ngokufanelekileyo umphakamo wombindi wenxalenye.
3. Iimpawu zokungcangcazela kumphezulu wamalungu (oko kukuthi, amabala entlanzi kunye nemigca emhlophe ethe ngqo ivela kumphezulu wamalungu)
Oonobangela
- Ukungcangcazela komatshini okubangelwa yindawo engalinganiyo yevili lokugaya
- Umbindi wecandelo uqhubela phambili kwaye ubangela ukuba inxalenye ixhume
- Ivili lokugaya libuthuntu, okanye umphezulu wevili lokusila ugudile kakhulu
- Ivili lesiKhokelo lijikeleza ngokukhawuleza kakhulu
Susa iindlela
- Ngononophelo ulungelelanise ivili lokusila
- Ukunciphisa ngokufanelekileyo umbindi wenxalenye
- Ivili lokugaya okanye ukwandisa ngokufanelekileyo isantya sokunxiba sevili lokusila
- Ukunciphisa ngokufanelekileyo isantya sesikhokelo
4. Amalungu ane taper
Oonobangela
-Icandelo elingaphambili lenxalenye lincinci kuba ipleyiti yesikhokelo yangaphambili kunye nejeneratrix yevili elikhokelayo zibekwe phantsi kakhulu okanye ipleyiti yesikhokhelo yangaphambili ikekele ngakwivili lesikhokhelo.
- Icandelo elingasemva leCNC machining iinxalenye aluminiyamincinci kuba umphezulu wepleyiti yesikhokhelo yangasemva ingaphantsi kunejeneratrix yevili okanye ipleyiti yesikhokhelo yangasemva ithambekele kwivili elikhokelayo.
-Icandelo elingaphambili okanye elingasemva lenxalenye linokuba ne-taper ngenxa yezi zizathu zilandelayo:
① Ivili lokusila linetaper ngenxa yokunxiba ngendlela engafanelekanga
② Ivili lokusila kunye nomphezulu wevili elikhokelayo zigugile
Indlela yokuphelisa
- Buyisela kwakhona ngobunono ipleyiti yesikhokelo yangaphambili kwaye uqinisekise ukuba ihambelana nejenereksi yevili lesikhokelo.
- Lungisa indawo yesikhokelo seplate yesikhokelo yangasemva ukuze ihambelane nejenereksi yevili lesikhokelo kwaye ilungelelaniswe kumgca ofanayo.
① Ngokwesalathiso senxalenye ye taper, hlengahlengisa i-angle yevili lokusila ekuguqulweni kwevili lokugaya
② Ivili lokusila kunye nevili lokukhokela
5. Umbindi wenxalenye inkulu, kwaye iziphelo ezimbini zincinci
Unobangela:
- Iipleyiti zesikhokelo zangaphambili nangasemva zithambekele ngokulinganayo ukuya kwivili lokusila.
- Ivili lokusila limile okwegubu esinqeni.
Indlela yokuphelisa:
- Lungisa iipleyiti zesikhokelo zangaphambili nasemva.
- Guqula ivili lokusila, uqinisekise ukuba akukho sibonelelo sigqithileyo senziwe ngexesha lohlengahlengiso ngalunye.
6. Kukho iintambo ezijikelezayo kumphezulu wenxalenye
Oonobangela
- Iipleyiti zesikhokelo zangaphambili nangasemva ziphuma kumphezulu wevili lesikhokhelo, zibangela ukuba iindawo zikhuhlwe ngemiphetho yevili elikhokelayo ekungeneni nasekuphumeni.
- Isikhokelo sithambile kakhulu, esivumela iitshiphusi zokusila ukuba zifakwe kumphezulu wesikhokelo, zenze iibhutsi eziphumayo ezikrola imigca yentambo kwindawo yamalungu.
-Isipholisi asicocekanga kwaye siqulathe iitshiphusi okanye isanti.
- Ngenxa yokugaya ngokugqithiseleyo ekuphumeni, umda wevili lokugaya ubangela ukukhuhla.
- Umbindi wenxalenye usezantsi kunombindi wevili lokugaya, okukhokelela kuxinzelelo oluphezulu oluthe nkqo olubangela ukuba isanti kunye neetshiphusi zinamathele kwisikhokelo.
- Ivili lokusila libuthuntu.
- Imathiriyeli eyongezelelweyo iyacolwa kanye, okanye ivili lokusila lirhabaxa kakhulu, nto leyo ekhokelela kwimigca ecolekileyo kakhulu kumphezulu weCNC lathe amalungu.
Iindlela zokuphelisa
- Lungisa iipleyiti zesikhokelo zangaphambili nasemva.
- Buyisela iibristles zesikhokelo ngezinto ezithanjiswayo ezinobunzima obuphezulu.
- Guqula into yokupholisa.
- Jikelisa umphetho wevili lokusila, uqinisekise ukuba malunga ne-20 mm ekuphumeni kwenxalenye ishiywe ingafakwanga.
- Lungiselela ngokufanelekileyo ubude beziko lenxalenye.
- Qinisekisa ukuba ivili lokusila likwimeko entle.
- Nciphisa isixa sokusila kwaye ucothise isantya sokuguqula.
7. Isiqwenga esincinci sinqunyulwe ukusuka phambi kwendawo
Unobangela
- Ipleyiti yesikhokelo yangaphambili idlulela ngaphaya komphezulu wevili lesikhokelo.
- Kukho ulungelelwaniso olubalulekileyo phakathi komphezulu wevili lokugaya kunye nevili lesikhokelo.
- Ukusila ngokugqithisileyo kwenzeka emnyango.
Izisombululo:
- Yimise kancinane ipleyiti yesikhokelo ngasemva.
- Faka endaweni okanye ulungise ubude bamacandelo amabini.
- Ukunciphisa inani lokusila emnyango.
8. Umbindi okanye umsila wenxalenye unqunywe kakubi. Kukho iintlobo ezininzi zokusika:
1. Ukusika kuxande
Unobangela
- I-plate yesikhokelo yangasemva ayihambelani nomphezulu wevili elikhokelayo, elithintela inxalenye ukuba ijikeleze kwaye imise ukugaya indawo yokunyathela.
- I-pad yokuxhasa yangasemva yandisiwe kakhulu, ibangela ukuba inxalenye yomhlaba ihlale kwindawo kwaye ithintele ukuba ijikeleze okanye iqhubele phambili.
Ukuphelisa
- Lungisa ipleyiti yesikhokelo yangasemva kwindawo echanekileyo.
- Faka kwakhona iphedi yenkxaso.
2. Ukusikwa kwe-angular okanye kunamanqaku amaninzi anemilo emincinci
Unobangela
- Ipleyiti yesikhokelo yangasemva ishiyeka emva komphezulu wevili lesikhokelo
- Umbindi wenxalenye uhamba phezulu kakhulu, ubangela ukuba indawo itsibe kwindawo yokuphuma
Ukuphelisa
- Hambisa ipleyiti yesikhokhelo yangasemva kancinane ukuya phambili
- Ukunciphisa ngokufanelekileyo ukuphakama kweziko lenxalenye
9. Ukukhanya komphezulu wenxalenye ayingo-zero
Unobangela
- Ukuthambekela kwevili lesikhokelo kugqithise, kubangela ukuba inxalenye ihambe ngokukhawuleza.
- Ivili lokusila lilungelelaniswa ngokukhawuleza, okubangela indawo epholileyo.
- Ukongeza, ivili lesikhokelo liguqulwe ngokurhabaxa kakhulu.
Isisombululo
- Nciphisa i-engile yokuthambekela.
-Yehlisa isantya sokuguqula kwaye uqale ukuguqula ivili lokusila kwasekuqaleni.
- Yakha ngokutsha ivili lesikhokelo.
Phawula: Xa ivili lokugaya lingasebenzi, akuvumelekanga ukuvula into epholileyo. Ukuba isixhobo sokupholisa kufuneka sivulwe kuqala ukuthintela naziphi na iziphene ukuba zingenzeki, kufuneka sivulwe kwaye sivalwe ngamaxesha athile (okt., vula, vala, vula, valiwe). Lindela ukuba isipholileyo sisasazeke macala onke phambi kokuba uqalise umsebenzi.
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Ixesha lokuposa: Dec-10-2024