Kufufuza Njira Zosiyanasiyana za CNC Mirror Machining

Ndi mitundu ingati ya makina opangira magalasi omwe alipo mu makina a CNC komanso pankhani yogwiritsa ntchito?

Kutembenuka:Njirayi imaphatikizapo kusinthasintha chogwirira ntchito pa lathe pamene chida chodulira chimachotsa zinthu kuti apange mawonekedwe a cylindrical. Amagwiritsidwa ntchito kwambiri popanga zida za cylindrical monga ma shafts, mapini, ndi ma bushings.

Kugaya:Kugaya ndi njira yomwe chida chodulira chimachotsa zinthu kuchokera pachinthu choyima kuti chipange mawonekedwe osiyanasiyana, monga malo athyathyathya, mipata, ndi ma contours a 3D. Njira imeneyi imagwiritsidwa ntchito kwambiri popanga zida zamafakitale monga zamlengalenga, zamagalimoto, ndi zida zamankhwala.

Kupera:Kupera kumaphatikizapo kugwiritsa ntchito gudumu la abrasive kuti achotse zinthu kuchokera ku workpiece. Njirayi imapangitsa kuti pamwamba pake ikhale yosalala komanso imatsimikizira kulondola kwatsatanetsatane. Amagwiritsidwa ntchito kwambiri popanga zida zolondola kwambiri monga ma bearing, magiya, ndi zida.

Kubowola:Kubowola ndi njira yopangira mabowo mu chogwirira ntchito pogwiritsa ntchito chida chocheka chozungulira. Amagwiritsidwa ntchito pazinthu zosiyanasiyana, kuphatikiza kupanga midadada ya injini, zida zamlengalenga, ndi zotchingira zamagetsi.

Kutulutsa Magetsi (EDM):EDM imagwiritsa ntchito kutulutsa kwamagetsi kuti ichotse zinthu pachogwirira ntchito, ndikupangitsa kuti pakhale mawonekedwe odabwitsa komanso mawonekedwe ake molondola kwambiri. Amagwiritsidwa ntchito kwambiri popanga jekeseni, kufa-casting kufa, ndi zida zamlengalenga.

 

Kugwiritsa ntchito makina opangira magalasi mu makina a CNC ndi osiyanasiyana. Zimaphatikizapo kupanga zida zamafakitale osiyanasiyana monga zakuthambo, zamagalimoto, zida zamankhwala, zamagetsi, ndi zinthu zogula. Njirazi zimagwiritsidwa ntchito popanga zigawo zambiri, kuchokera kuzitsulo zosavuta ndi mabatani kupita ku zigawo zovuta zamlengalenga ndi implants zachipatala.

CNC Machining process1

Mirror processing imatanthawuza kuti malo okonzedwa amatha kuwonetsera chithunzicho ngati galasi. Mulingo uwu wapeza zabwino kwambiri pamtunda wapamwamba kwamakina opanga zigawo. Kukonza kalirole sikungangopanga mawonekedwe apamwamba a chinthucho komanso kumachepetsanso mphamvu ndikutalikitsa moyo wotopa wa chogwiriracho. Ndikofunikira kwambiri m'magulu ambiri omangira ndi osindikiza. The kupukuta galasi processing luso makamaka ntchito kuchepetsa roughness pamwamba pa workpiece. Pamene njira yopukutira imasankhidwa pazitsulo zachitsulo, njira zosiyanasiyana zingasankhidwe malinga ndi zosowa zosiyanasiyana. Zotsatirazi ndi njira zingapo wamba kupukuta galasi processing luso.

 

1. Kupukuta kwamakina ndi njira yopukutira yomwe imaphatikizapo kudula ndi kusokoneza pamwamba pa zinthu kuti achotse zolakwika ndikupeza malo osalala. Njira imeneyi imaphatikizapo kugwiritsa ntchito zida monga zopangira miyala yamafuta, mawilo a ubweya, ndi sandpaper kuti azigwira ntchito pamanja. Pazigawo zapadera monga pamwamba pa matupi ozungulira, zida zothandizira monga ma turntable zingagwiritsidwe ntchito. Pakafunika kupangidwa kwapamwamba kwambiri, njira zopera kwambiri komanso zopukutira zitha kugwiritsidwa ntchito. Superfinishing akupera ndi kupukuta kumaphatikizapo kugwiritsa ntchito ma abrasives apadera mumadzimadzi okhala ndi ma abrasives, oponderezedwa pa workpiece kuti aziyenda mothamanga kwambiri. Pogwiritsa ntchito njirayi, roughness ya Ra0.008μm imatha kupezeka, ndikupangitsa kuti ikhale yapamwamba kwambiri pakati pa njira zosiyanasiyana zopukutira. Njirayi imagwiritsidwa ntchito nthawi zambiri muzojambula za lens.

2. Kupukuta ndi mankhwala ndi njira yomwe imagwiritsidwa ntchito kusungunula tinthu tating'ono tating'ono tating'ono tating'ono tating'ono tating'ono tating'ono tating'onoting'ono tating'onoting'ono tating'onoting'ono tomwe timapanga mankhwala, ndikusiya magawo opindika osakhudzidwa ndikupangitsa kuti pakhale malo osalala. Njirayi sifunikira zida zovuta ndipo imatha kupukuta zida zogwirira ntchito zokhala ndi mawonekedwe ovuta pomwe imagwira ntchito bwino pakupukuta zida zambiri nthawi imodzi. Vuto lalikulu pakupukuta mankhwala ndikukonzekera slurry yopukutira. Childs, pamwamba roughness akwaniritsa ndi mankhwala kupukuta ndi kuzungulira khumi micrometers.

CNC Machining process3

3. Mfundo yaikulu ya kupukuta kwa electrolytic ndi yofanana ndi kupukuta kwa mankhwala. Zimaphatikizapo kusungunula tizigawo ting'onoting'ono ta pamwamba pa chinthucho kuti chikhale chosalala. Mosiyana ndi kupukuta kwa mankhwala, kupukuta kwa electrolytic kumatha kuthetsa zotsatira za cathodic reaction ndipo kumapereka zotsatira zabwino. The electrochemical kupukuta ndondomeko tichipeza masitepe awiri: (1) macroscopic mlingo, pamene mankhwala kusungunuka diffuses mu electrolyte, kuchepetsa roughness geometric wa zinthu pamwamba, ndi Ra amakhala wamkulu kuposa 1μm; ndi (2) micropolishing, momwe pamwamba pake imaphwanyidwa, anode ndi polarized, ndipo kuwala kwa pamwamba kumawonjezeka, ndi Ra kukhala osachepera 1μm.

 

4. Akupanga kupukuta kumaphatikizapo kuyika workpiece mu kuyimitsidwa abrasive ndi kugonjera akupanga mafunde. Mafunde amapangitsa kuti abrasive akupera ndi kupukuta pamwamba pamagawo a cnc. Akupanga Machining ali ndi yaing'ono macroscopic mphamvu, amene amalepheretsa workpiece deformation, koma zingakhale zovuta kulenga ndi kukhazikitsa zofunika tooling. Akupanga Machining akhoza pamodzi ndi mankhwala kapena electrochemical njira. Kugwiritsa akupanga kugwedera kusonkhezera njira zothandizira mu detaching kusungunuka mankhwala kuchokera workpiece a padziko. The cavitation zotsatira za akupanga mafunde mu zakumwa kumathandizanso ziletsa dzimbiri ndondomeko facilitates pamwamba kuwala.

 

5. Kupukuta kwamadzimadzi kumagwiritsa ntchito madzi othamanga kwambiri komanso particles abrasive kutsuka pamwamba pa workpiece popukuta. Njira zodziwika bwino ndi monga jetting abrasive, liquid jetting, ndi hydrodynamic grinding. Kugaya kwa Hydrodynamic kumayendetsedwa ndi hydraulically, kuchititsa kuti madzi amadzimadzi omwe amanyamula tinthu ta abrasive aziyenda mmbuyo ndi mtsogolo kudutsa chogwirira ntchito mwachangu kwambiri. Sing'anga imapangidwa makamaka ndi zinthu zapadera (zinthu zonga polima) zomwe zimatuluka bwino pazovuta zotsika, zosakanikirana ndi zotsekemera monga silicon carbide powders.

 

6. Mirror polishing, yomwe imadziwikanso kuti mirroring, magnetic grinding, and polishing, imaphatikizapo kugwiritsa ntchito maginito abrasives kupanga maburashi abrasive mothandizidwa ndi maginito maginito pogaya ndi kukonza workpieces. Njira imeneyi amapereka mkulu processing dzuwa, khalidwe labwino, kulamulira mosavuta zinthu processing, ndi yabwino ntchito.

Pamene ma abrasives abwino amagwiritsidwa ntchito, kuuma kwapamwamba kumatha kufika Ra 0.1μm. Ndikofunika kuzindikira kuti pokonza nkhungu ya pulasitiki, lingaliro la kupukuta ndilosiyana kwambiri ndi zofunikira zopukuta pamwamba pamafakitale ena. Mwachindunji, kupukuta nkhungu kumayenera kutchulidwa kuti kumalizitsa kalirole, komwe kumapangitsa kuti pakhale zofunikira kwambiri osati pakupukuta kokha komanso pakusalala kwapansi, kusalala, ndi kulondola kwa geometric.

CNC Machining process2

Mosiyana ndi zimenezi, kupukuta pamwamba nthawi zambiri kumangofunika pamwamba ponyezimira. Muyezo wa galasi processing wagawidwa magawo anayi: AO = Ra 0.008μm, A1 = Ra 0.016μm, A3 = Ra 0.032μm, A4 = Ra 0.063μm. Popeza njira monga electrolytic kupukuta, kupukuta kwamadzimadzi, ndi zina zimavutikira kuwongolera molondola kulondola kwa geometricCNC mphero zigawo, ndi pamwamba khalidwe la mankhwala kupukuta, akupanga kupukuta, maginito akupera ndi kupukuta, ndi njira zofananira mwina sangakwaniritse zofunika, kalilore processing wa nkhungu mwatsatanetsatane makamaka amadalira makina kupukuta.

 

 

Ngati mukufuna kudziwa zambiri kapena kufunsa, chonde omasuka kulumikizanani info@anebon.com.

Anebon amamatira ku chikhulupiriro chanu cha "Kupanga mayankho apamwamba kwambiri ndikupanga mabwenzi ndi anthu ochokera padziko lonse lapansi", Anebon nthawi zonse imayika chidwi cha makasitomala kuti ayambire nawo kwa China Manufacturer ku China.zitsulo zotayidwa za aluminiyamu, mbale ya mphero ya aluminiyamu, makonda a aluminiyamu ang'onoang'ono a cnc, ndi chilakolako chopambana ndi kukhulupirika, ali okonzeka kukupatsani mautumiki abwino kwambiri ndikupita patsogolo nanu kuti mupange tsogolo labwino.


Nthawi yotumiza: Aug-28-2024
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