Mukudziwa chiyani za njira yochizira pamwamba pazida za CNC Machining?
Kwa makina a CNC, chithandizo chapamwamba ndi njira yomwe imagwiritsidwa ntchito kukonza maonekedwe komanso ntchito ndi moyo wautali wa zipangizo zamakina. Njira zodziwika bwino zomwe zimagwiritsidwa ntchito pochiza malo omwe amagwiritsidwa ntchito mu makina a CNC amaphatikizanso kuchotsa. Njirayi imaphatikizapo kuchotsa nsonga zakuthwa, ma burrs, kapena chilichonse chowonjezera pamwamba pa chinthu chopangidwa ndi makina. Deburring kumawonjezera kukongola ndi chitetezo cha chinthu chomaliza.
Kupukutira:Kupukuta kumatha kugwiritsidwa ntchito kusalaza zinthu zomwe zimapangitsa kuti pakhale mawonekedwe owala komanso owala. Imawonjezera mawonekedwe a zigawo ndi amachepetsa kukangana pa mbali.
Kupera: Amagwiritsidwa ntchito kuthetsa zolakwika pamtunda kapena kupeza zololera zenizeni. Izi zimaphatikizapo kugwiritsa ntchito gudumu lopukusira kuchotsa zinthu pa ntchito.
Anodizing:Ndi njira ya electrochemical yomwe imapanga wosanjikiza ngati oxide pamwamba pa zinthu zachitsulo monga aluminiyamu. Imawonjezera kukana kwa dzimbiri komanso kukongola, kuuma ndi.
Electroplatingkumakhudza kuyala wosanjikiza woonda wa zitsulo pamwamba pa zinthu. Imawongolera kukana kwa dzimbiri komanso ma conductivity ndi mawonekedwe.
Kupaka:Kupaka pamwamba ndi njira yogwiritsira ntchito anti-corrosion layer kapena utoto pamwamba pa zinthuzo. Itha kupereka kukana kwa dzimbiri komanso kukana kuvala. Ikhozanso kupititsa patsogolo kukongola.
Chithandizo cha kutentha:Izi zimaphatikizapo kuyatsa zinthu pakutentha kwambiri ndikuziwongolera kuzizizira kuti zisinthe makina awo. Njirayi imapangitsa kuti zinthuzo zikhale zolimba, kuuma komanso kukana kuvala ndi kupunduka.
Izi zochizira pamwamba zimatha kupititsa patsogolo mtundu wonse, magwiridwe antchito komanso moyo wautali wa zida zamakina za CNC. Mtundu wa mankhwala omwe mumasankha kugwiritsira ntchito umatengera zomwe mukufuna, zomwe mukufuna, ndi zotsatira zomwe mukufuna.
Chithandizo chapamwamba ndi njira yopangira zinthu zoyambira zomwe zimakhala ndi mankhwala, zakuthupi, komanso zamakina zomwe zimasiyana ndi zomwe zimayambira.
Cholinga cha mankhwala pamwamba ndi kukwaniritsa kukana kuvala, dzimbiri ndi zina zofunika malonda. Njira zomwe zimagwiritsidwa ntchito mobwerezabwereza pochizira malo ndi monga mawotchi akupera, mankhwala opangira mankhwala pamwamba pa kutentha ndi kupopera pamwamba. Chithandizo chapamwamba ndi njira yoyeretsera pamwamba, kusesa, kuichotsa ndikuchotsa kunja kwa chidutswacho. Lero, tikambirana njira ya mankhwala pamwamba.
Ndi phindu lanji lomwe chithandizo chapamwamba chingabweretse ku magawo a makina?
Njira zochiritsira zapamtunda zitha kubweretsa zabwino zingapozida zamakina, yopangidwa ndi: Kupititsa patsogolo Kukongola: Njira zochiritsira zam'mwamba monga sprucing mmwamba, anodizing, plating komanso kutsiriza zimatha kulimbikitsa chithumwa cha zinthu zopangidwa ndi makina. Itha kupereka mawonekedwe osalala, onyezimira kapena makonda, kuwongolera mawonekedwe onse a chinthucho.
Kulimbana ndi dzimbiri: Njira zambiri zochiritsira zapamtunda, monga anodizing, plating, ndi kumaliza, zimapanga chitetezo pamwamba pa zinthuzo. Chosanjikiza ichi chimagwira ntchito ngati chopinga, kuteteza ku gawolo kuti lisakhumane ndi malo owononga, motero kumawonjezera kukana kwake kwa dzimbiri.
Kukulitsa kukana kuvala: Chithandizo chapamwamba monga chithandizo cha kutentha kapena kumaliza kumatha kukulitsa kwambiri kukana kwa zida zamakina. Njirazi zimatha kulimbitsa kulimba, kulimba komanso kulimba kwa zida, zomwe zimapangitsa kuti zisawonongeke kwambiri kuti zisasinthidwe, kutikita komanso kuvala. Limbikitsani mafuta komanso kuchepetsa kusisita: Njira zina zochizira pamwamba, monga kupukuta kapena kusanjikiza ndi zinthu zosagundana pang'ono, zimatha kuchepetsa mkangano pakati pa zinthu zosuntha. Izi zimapangitsa kuti machitidwe azikhala osalala, amachepetsa kuvala, komanso amawonjezera magwiridwe antchito amtundu wamakina.
Kukana kwamankhwala kwabwinoko: Kupyolera mu chithandizo chapamwamba, kukana kwa mankhwala kumakina opangidwa ndi makina kumatha kulimbikitsidwa. Izi ndizopindulitsa makamaka pamene zigawo zimagwirizana ndi mankhwala osokoneza bongo kapena mankhwala omwe amatha kuwononga mankhwala. Kulekerera Kwambiri Komanso Kulondola Kwambiri: Chithandizo chapamtunda monga kugaya kapena kupukuta zimathandizira kulimba kwambiri ndikuwonetsetsa kulondola kwambiri pazigawo zamakina. Izi ndizofunikira pamapulogalamu omwe amafunikira kulondola kwambiri komanso kulolerana kolimba.
Kumamatira Kumamatira Komanso Kumangirira: Kukonzekera pamwamba kumatha kupanga malo oyenera omatira, utoto kapena njira zina zomangira. Izi zimapangitsa kuti pakhale mgwirizano wamphamvu komanso wodalirika pakati pa zinthu zosiyanasiyana, kuwongolera kukhulupirika kwazinthu. Ponseponse, njira zochizira pamwamba zimagwira ntchito yofunika kwambiri pakuwongolera mawonekedwe, moyo wautali komanso mawonekedwe akezigawo zamakina, kuwapangitsa kukhala oyenera kugwiritsa ntchito zomwe akufuna komanso kuwongolera mtundu wawo wonse.
Njira zochizira pamwamba zomwe zimagwiritsidwa ntchito kwambiri ndi:
Vacuum electroplating, electroplating ndondomeko, anodizing, electrolytic kupukuta, PAD yosindikiza ndondomeko, galvanizing ndondomeko, ufa ❖ kuyanika, kutengerapo madzi kusindikiza, chophimba kusindikiza, electrophoresis, etc.
01. Kupukuta kwa vacuum
—— Vacuum Metalizing ——
Vacuum plating imatha kufotokozedwa ngati njira yolumikizira thupi. M'malo mwake, mpweya wa argon umalowetsedwa mu vacuum, maatomu a gasi amagunda chinthu chomwe chimasankhidwa, ndipo zinthu zomwe zimayang'aniridwa zimagawidwa kukhala mamolekyu, omwe amatengedwa ndi zinthu zochititsa chidwi kuti apange yunifolomu komanso yosalala yotsanzira zitsulo. .
Zogwiritsidwa ntchito:
1. Zida zosiyanasiyana zimatha kukutidwa, kuphatikizapo zitsulo zolimba ndi pulasitiki zofewa, zoumba, zoumba ndi galasi. Njira yomwe imagwiritsidwa ntchito kwambiri ndi electroplating ndi aluminiyamu, yomwe imatsatiridwa ndi mkuwa ndi siliva.
2. Zida zachilengedwe sizoyenera kuyika nthunzi chifukwa chakuti chinyezi cha zinthu zachilengedwe chimatha kusintha malo ovundikira.
Mtengo wa ndondomekoyi ndi mtengo wa nthunzi plating katunduyo ayenera kupopera katunduyo kutsitsa, kulongedza ndi kubwezeretsedwa ku utsi, kutanthauza kuti ndalama zogwirira ntchito ndizokwera mtengo, komabe zimatengera kukula ndi zovuta za workpiece.
Kuwonongeka kwa chilengedwe: Kupukuta kwa electroplating kumayambitsa kuwononga pang'ono kwa chilengedwe, komwe kumafanana ndi momwe ndondomekoyi imakhudzira chilengedwe.
02. Electropolishing
—— Electropolishing ——
Electropolishing imatanthawuza njira ya electrochemical yomwe ma atomu ali mucnc kutembenuza magawozomwe zimamizidwa mu electrolyte zimasandulika ma ion ndiyeno zimachotsedwa pamwamba kudzera mukuyenda kwa magetsi, zomwe zimapangitsa kuchotsa ma burrs abwino ndikuwonjezera kuwala kwa pamwamba.
Zogwiritsidwa ntchito:
1. Zitsulo zambiri zimapukutidwa ndi electrolytically kuphatikiza kupukuta kwapamwamba komwe zitsulo zosapanga dzimbiri zimadutsa ndizomwe zimagwiritsidwa ntchito kwambiri (makamaka ndi austenitic stainless grade).
2. Zida zosiyana sizikhoza kupangidwa ndi electropolished nthawi imodzi kapena ngakhale mkati mwa zosungunulira zomwezo za electrolysis.
Mtengo wa ndondomekoyi: Njira yonse yopukuta ma electrolytic imakhala yokhazikika, kutanthauza kuti mtengo wa ntchito ndi wotsika kwambiri. Kukhudza chilengedwe: Kupukuta kwa Electrolytic kumagwiritsa ntchito mankhwala omwe alibe mphamvu zochepa. Njira yonseyi imafuna madzi ochepa chabe, ndipo ndiyosavuta kugwiritsa ntchito. Kuphatikiza apo, imatha kukulitsa mphamvu zachitsulo chosapanga dzimbiri komanso kuchedwetsa dzimbiri lachitsulo chosapanga dzimbiri.
03. Pad yosindikiza ndondomeko
——Kusindikiza Pad——
Kutha kusindikiza zithunzi, zolemba ndi zojambula pazithunzi za zinthu zosawoneka bwino zikukhala gawo lofunikira pakusindikiza kwapadera.
Zogwiritsidwa ntchito:
Kusindikiza kwa pad ndi njira yotheka pafupifupi chilichonse, kupatula zinthu zomwe zimakhala zolimba ngati zotchingira za silikoni ngati PTFE.
Mtengo wa ndondomeko Mtengo wotsika wa nkhungu komanso mtengo wotsika wantchito.
Kuwonongeka kwa chilengedwe: Popeza njirayi imangokhala inki zomwe zimasungunuka (zomwe zili ndi mankhwala owopsa) ndipo zimakhudza kwambiri chilengedwe.
04. Njira yopangira galvanizing
—— Kulimbikitsa ——
Ukadaulo wochizira malo omwe amavala zinc wosanjikiza pamwamba pa ma alloys opangidwa ndi chitsulo kuti azitha kukongoletsa komanso odana ndi dzimbiri. Kupaka kwa zinki pamtunda kumakhala ngati chitetezo cha electrochemical chomwe chimalepheretsa dzimbiri zachitsulo. Njira ziwiri zomwe zimagwiritsidwa ntchito kwambiri ndi kuthira madzi otentha ndi kuthira malata.
Zogwiritsidwa ntchito:
Chifukwa galvanizing amadalira zitsulo kugwirizana ndondomeko imeneyi ndi oyenera zochizira pamwamba pa chitsulo ndi zitsulo.
Mtengo wa ndondomeko: Palibe nkhungu mtengo, mkombero waufupi kapena sing'anga mtengo ntchito, popeza khalidwe pamwamba pa workpiece makamaka anatsimikiza ndi pamwamba mankhwala anachita ndi manja pamaso galvanizing.
Kukhudzidwa kwa chilengedwe: Monga momwe ntchito yopangira malata imatha kuonjezera moyo wa ziwalo zachitsulo pakati pa zaka 40 ndi 100 komanso zimalepheretsa dzimbiri ndi dzimbiri zomwe zingachitike pamenepo, ndondomekoyi ikhoza kukhala ndi zotsatira pa chitetezo cha malo ozungulira. Kuonjezera apo, chogwirira ntchito chomwe chakhala chikukometsedwa chikhoza kubwezeretsedwanso ku thanki ya zinki nthawi yake yogwiritsidwa ntchito ikatha ndipo kugwiritsa ntchito zinc mosalekeza mu mawonekedwe amadzimadzi sikungawononge thupi kapena mankhwala.
05. Njira ya Electroplating
—— Electroplating ——
Njira yolumikizira filimu yopyapyala yachitsulo pamwamba pazigawo kudzera mu electrolysis, kuti aletse okosijeni wachitsulo, kupititsa patsogolo kukana kwa ma conductivity a kuwala kuwunikira dzimbiri, komanso kuwongolera mawonekedwe. Wosanjikiza akunja a ndalama zambiri amathanso electroplated. .
Zogwiritsidwa ntchito:
1. Zitsulo zambiri ndi electroplated. Komabe, zitsulo zosiyanasiyana zimabwera ndi magawo osiyanasiyana a ukhondo komanso kuchita bwino kwa plating. Zodziwika kwambiri mwa izi ndi izi: malata ndi chromium, siliva, nickel, ndi rhodium.
2. Zinthu zodziwika kwambiri zopangira electroplating ndi ABS. ABS.
3. Chitsulo cha Nickel sichiyenera kugwiritsidwa ntchito popangira zinthu za electroplate zomwe zimakhudzana ndi khungu chifukwa zimakwiyitsa komanso zovulaza khungu.
Mtengo wa ndondomeko: Palibe mtengo wa nkhungu, komabe zopangira zimafunika kuti zitetezedwe kuti mtengo wa magawo nthawi umadalira kutentha ndi mtundu wa chitsulo kapena mtengo wogwira ntchito (wapakati-mmwamba) umadalira mtundu wa plating, monga zodzikongoletsera ndi zodzikongoletsera. zida zasiliva, zomwe zimafuna luso lapamwamba. Imayendetsedwa ndi ogwira ntchito aluso kwambiri chifukwa cha zofunidwa zapamwamba potengera mawonekedwe komanso moyo wautali.
Kuwonongeka kwachilengedwe kwa electroplating: Kuchuluka kwamankhwala oopsa kumagwiritsidwa ntchito popanga ma electroplating ndichifukwa chake kupatutsa ndi kuchotsa akatswiri ndikofunikira kuti muchepetse kuwononga chilengedwe.
06. Kusindikiza kutengerapo madzi
—— Kusindikiza kwa Hydro Transfer ——
Ndi njira yosindikizira mtundu papepala losamutsa pamwamba pa chinthu chamitundu itatu pogwiritsa ntchito madzi oponderezedwa. Pamene zofuna za anthu pakulongedza katundu ndi kukongoletsa kwa malo, kugwiritsa ntchito kusindikiza pofunidwa kukuchulukirachulukira.
Zogwiritsidwa ntchito:
Mitundu yonse ya zida zolimba ndizoyenera kusindikiza kutengera madzi ndipo zida zomwe zili zoyenera kupopera mbewu mankhwalawa ziyenera kukhala zoyenera kusindikiza ndi madzi. Zodziwika kwambiri ndi zida zopangidwa ndi jekeseni komanso zida zachitsulo.
Mtengo wa ndondomekoyi: Palibe mtengo wokhudzana ndi nkhungu, komabe zinthu zambiri ziyenera kusamutsidwa kumadzi nthawi imodzi pogwiritsa ntchito zopangira. mtengo wonse siwoposa kuchuluka kwa nthawi pa kuzungulira.
Environmental zotsatira: Poyerekeza ndi kupopera mbewu mankhwalawa pa mankhwala kutengerapo madzi kusindikiza kwambiri likugwira ntchito kusindikiza utoto amene amachepetsa mwayi kutayikira ndi zinyalala.
07. Kusindikiza pazenera
—— Kusindikiza Pazenera ——
Ndi extrusion of scraper, inki imasamutsidwa kumtunda kudzera pa mauna ake ndikupanga chithunzi chomwe chidasindikizidwa koyamba. Makina osindikizira pazenera ndi osavuta kugwiritsa ntchito, komanso osavuta kusindikiza ndikupanga mbale, zotsika mtengo komanso zosinthika kwambiri.
Zida zosindikizira zomwe zimagwiritsidwa ntchito nthawi zambiri ndi monga zikwangwani zamafuta amitundu, makhadi a bizinesi, zophimba zomata, zikwangwani zazinthu, komanso nsalu zopaka utoto ndi zosindikizidwa.
Zogwiritsidwa ntchito:
Pafupifupi chilichonse chikhoza kusindikizidwa, kuphatikizapo zitsulo, pulasitiki, zoumba zamapepala, galasi ndi zina.
Mtengo wa ndondomeko Mtengo wa nkhungu ndi wochepa, koma umadalirabe kuchuluka kwa mitundu yomwe imagwiritsidwa ntchito, popeza mtundu uliwonse uyenera kupangidwa wokha. Ndalama zogwirira ntchito ndizokwera kwambiri, makamaka pankhani ya kusindikiza kwamitundu yambiri.
Kukhudza chilengedwe: Kusindikiza pazithunzi zokhala ndi inki zowala sikusokoneza chilengedwe, komabe inki zomwe zimapangidwa ndi PVC ndi formaldehyde ndi mankhwala oopsa, ndipo zimafunika kubwezeretsedwanso ndikutayidwa panthawi yoyenera kuti aletse kuipitsa madzi. .
08. Anodizing
—— Anodic Oxidation ——
Njira ya anodic oxidation ya aluminiyamu imachokera pa lingaliro la electrochemical kuti apange wosanjikiza wochepa thupi wopangidwa ndi filimu ya Al2O3 (aluminium oxide) pa aluminiyumu komanso aloyi ya aluminiyamu. Oxidi ili ndi zinthu zina monga chitetezo ku dzimbiri, kukongoletsa, kutchinjiriza ndi kukana kuvala.
Zogwiritsidwa ntchito:
Aluminiyamu, zitsulo zotayidwa, ndi zinthu zina zotayidwa
Ndalama zoyendetsera: Popanga, kugwiritsa ntchito magetsi ndi madzi kumakhala kwakukulu, makamaka panthawi ya okosijeni. Kugwiritsa ntchito mphamvu ndi makinawo kumafuna kukhazikika nthawi zonse ndi madzi oyenda. Kugwiritsa ntchito mphamvu pa toni nthawi zambiri kumakhala pafupifupi madigiri 1000.
Zokhudza chilengedwe: Anodizing sichachilendo pakugwiritsa ntchito mphamvu zamagetsi. Komabe, popanga electrolysis ya aluminiyamu, anode reaction imatulutsa mpweya womwe umakhala ndi zotsatira zoyipa pagawo la Ozone.
09. Chojambula chachitsulo chachitsulo
—— Zingwe Zachitsulo ——
Ndi njira yochizira pamwamba yomwe imapanga mizere pamwamba pa ntchitoyo pogaya chinthucho kuti chikhale chokopa. Malingana ndi mapangidwe osiyanasiyana pambuyo pa fanizo la chingwe, chikhoza kugawidwa kukhala: kujambula chingwe chowongoka, kujambula kwachingwe kosalongosoka, malata, komanso kuzungulira.
Zida zoyenera: Pafupifupi zida zonse zachitsulo zimatha kugwiritsa ntchito njira yojambulira chingwe chachitsulo.
Ndalama zoyendetsera: Njira yoyendetsera ntchitoyi ndiyosavuta, zida zake ndi zowongoka, kugwiritsa ntchito zinthu kumakhala kochepa kwambiri, mtengo wake ndi wotsika kwambiri, komanso phindu lazachuma ndilambiri.
Chikoka cha chilengedwe: zitsulo zoyera, palibe utoto kapena mtundu uliwonse wa mankhwala pamwamba, kutentha kwa madigiri 600 sikusungunuka, sikutulutsa mpweya wapoizoni, kumakwaniritsa chitetezo cha moto komanso chitetezo cha chilengedwe.
10. Kukongoletsa mu nkhungu
—— In-Mold Decoration-IMD ——
Ndi njira yowumba yomwe imayika diaphragm yosindikizidwa mu chitsulo ndi mildew, imalowetsa utomoni kuti uumbe mu nkhungu yachitsulo ndi mildew komanso kulumikiza diaphragm, ndikupanga diaphragm yosindikizidwa. utomoni wophatikizidwa komanso kulimba mu chinthu chomalizidwa.
Zoyenera: pulasitiki pamwamba
Yeretsani mtengo: ingofunani kuti mutsegule gulu la nkhungu ndi mildew, zomwe zingachepetse ndalama komanso maola a anthu, kupanga makina odzipangira okha, njira yosavuta yopangira, njira yopangira jakisoni kamodzi, komanso kupeza kuumba ndi kukongoletsa pamalowo. nthawi yomweyo.
Kukhudza chilengedwe: Ukadaulo wamakonowu ndi wokonda chilengedwe komanso wokonda zachilengedwe, kuteteza kuipitsidwa komwe kumachitika chifukwa chojambula wamba komanso electroplating.
Ubwino wa Anebon ndi zolipiritsa zocheperako, gulu lopeza ndalama, QC yapadera, mafakitale olimba, ntchito zapamwamba za cnc machining ma aluminium opangira zida ndi cnc Machining kutembenuza magawo kupanga ntchito. Anebon adakhala ndi cholinga pakupanga makina opitilira, kasamalidwe kazinthu, luso lapamwamba komanso luso lamagulu, kupereka masewera olimbitsa thupi pazabwino zonse, ndikusintha nthawi zonse kuti zithandizire bwino.
Anebon New Product China Lock-Hole Processing Machine ndi Aluminium Window Lock Hole Processing Machine, Anebon ali ndi mzere wathunthu wopanga zinthu, kusonkhanitsa mzere, dongosolo lowongolera khalidwe, ndipo chofunika kwambiri, tsopano Anebon ali ndi ukadaulo wambiri wa patent ndi gulu lodziwa zambiri ndiukadaulo, ntchito yogulitsa yodziwa zambiri. timu. Ndi zabwino zonse za anthu, takhala tikupanga "mtundu wodziwika bwino wapadziko lonse wa nayiloni monofilaments", ndikufalitsa malonda athu padziko lonse lapansi. Takhala tikuyenda ndikuyesera momwe tingathere kutumikira makasitomala a Anebon.
Nthawi yotumiza: Jul-29-2023