Zofunikira Zaukadaulo pazojambula zamakina zopangidwa ndi gulu la Anebon zili ndi zolemba zotsatirazi:
1. Zofuna zambiri zamakono
2. Chofunikira cha chithandizo cha kutentha
3. Chofunikira pakulekerera
4. Mbali Ngongole
5. Zofunikira pamisonkhano
6. Chofunikira pakuponya
7. Zofunika zokutira
8. Zofunikira zamapaipi
9. Zofuna kukonza solder
10. Kupanga zofunika
11. Zofunika kudula workpiece
▌ Zofunikira Zazonse Zaukadaulo
1. Zigawo zimachotsa khungu la oxide.
2. Pamwamba pazitsulo zowonongeka, sikuyenera kukhala zokopa, zopweteka ndi zolakwika zina zomwe zimawononga pamwamba pa zigawozo.
3. Chotsani ma burrs.
▌ Zofunikira Zochizira Kutentha
1. Pambuyo pa chithandizo cha kutentha, HRC50 ~ 55.
2. Zigawo zozimitsa pafupipafupi, 350 ~ 370 ℃ kutentha, HRC40 ~ 45.
3. Carburizing kuya 0.3mm.
4. Kutentha kwakukulu kwa ukalamba mankhwala.
▌ Zofunika Zolekerera
1. Kulekerera kwa mawonekedwe osadziwika kudzakwaniritsa zofunikira za GB1184-80.
2. Kupatuka kololedwa kwa kukula kosazindikirika kutalika ndi ± 0.5mm.
3. Malo olekerera kuponya ndi ofanana ndi kasinthidwe koyambira kakuponya kopanda kanthu.
▌ Makona ndi m'mphepete mwa zigawo
1. Utali wa ngodya wa R5 sunatchulidwe.
2. Chamfer popanda jekeseni ndi 2 × 45 °.
3. Makona akuthwa/kuthwa/m'mbali zakuthwa ndi zopindika.
▌ Zofunikira pa Msonkhano
1. Pamaso pa msonkhano, chisindikizo chilichonse chiyenera kumizidwa mu mafuta.
2. Kutenthetsa kwamafuta kumaloledwa pakuwotcha kotentha kwa ma beya ogubuduza panthawi ya msonkhano, ndi kutentha kwamafuta osapitilira 100 ℃.
3. Kutsatira kusonkhana kwa zida, malo okhudzana ndi kubwezera kumbuyo kwa dzino ayenera kutsatira ndondomeko zomwe zafotokozedwa mu GB10095 ndi GB11365.
4. Pamsonkhano wa hydraulic system, kugwiritsa ntchito kusindikiza kusindikiza kapena sealant kumaloledwa, pokhapokha ngati kusungidwa kunja kwa dongosolo.
5. Zonsemakina opanga zigawondi zigawo zomwe zimalowa mumsonkhano (kuphatikiza zomwe zidagulidwa kapena kutumizidwa kunja) ziyenera kukhala ndi satifiketi yochokera ku dipatimenti yoyendera.
6. Asanayambe kusonkhanitsa, zigawo ziyenera kuyeretsedwa bwino kuti zitsimikizire kuti palibe ma burrs, flash, oxide, dzimbiri, chips, mafuta, zopaka utoto, ndi fumbi.
7. Musanasonkhanitse, ndikofunika kuunikanso miyeso yoyenerera ya zigawo ndi zigawo, makamaka miyeso ya kusokoneza ndi kulondola kogwirizana.
8. Pa msonkhano wonse, ziwalo siziyenera kugogoda, kukhudza, kukanda, kapena kuloledwa kuchita dzimbiri.
9. Pomanga zomangira, mabawuti, ndi mtedza, ndikofunikira kuti musawamenye kapena kugwiritsa ntchito masipaniya osayenera ndi ma wrenches. Zomangira zomangira, mtedza, zomangira, ndi mitu ya bawuti ziyenera kukhala zosaonongeka mukamangitsa.
10. Zomangira zomwe zimafuna torque yeniyeni yomangirira ziyenera kutetezedwa pogwiritsa ntchito wrench ya torque ndikumangidwa molingana ndi torque yomwe yatchulidwa.
11. Mukamangiriza gawo lomwelo ndi zomangira zingapo (maboliti), ziyenera kumangika pamtanda, symmetrical, sitepe ndi sitepe, ndi yunifolomu.
12. Kupanga zikhomo za chulucho kuyenera kuphatikizira kukongoletsa dzenje, kuwonetsetsa kuti mulingo wolumikizana ndi wosachepera 60% wautali wofananira, wogawidwa mofanana.
13. Mbali ziwiri za fungulo lathyathyathya ndi fungulo pa shaft ziyenera kugwirizanitsa mofanana popanda mipata.
14. Malo ochepera 2/3 a dzino ayenera kukhudzana panthawi ya msonkhano wa spline, ndi kukhudzana kwa osachepera 50% muutali ndi kutalika kwa mano ofunika.
15. Pamisonkhano ya fungulo lathyathyathya (kapena spline) ya machesi otsetsereka, magawo a gawo ayenera kuyenda momasuka, popanda zolimba zosagwirizana.
16. Zomatira zochulukirapo ziyenera kuchotsedwa pambuyo polumikizana.
17. Bowo laling'ono lozungulira la mphete yakunja, mpando wotseguka, ndi chophimba chonyamulira zisatseke.
18. Mphete yakunja yonyamulira iyenera kukhala yolumikizana bwino ndi dzenje lozungulira la mpando wowonekera wotseguka ndi chivundikiro, ndikuwonetsa kukhudzana kwa yunifolomu ndi mpando wonyamulira mkati mwamtundu womwe watchulidwa panthawi yoyendera mitundu.
19. Kumangirira kotsatira, mphete yakunja iyenera kukhudzana ndi chivundikiro chakumapeto kwa chivundikirocho.
20. Pambuyo pa kukhazikitsidwa kwa mayendedwe ogubuduza, kuzungulira kwamanja kuyenera kukhala kosavuta komanso kokhazikika.
21. Kuphatikizika kwapamwamba ndi kumunsi kwa bushing kumayenera kumamatira mwamphamvu ndikufufuzidwa ndi 0.05mm feeler.
22. Pokonza chipolopolo chonyamulira ndi pini yoyikapo, iyenera kugwedezeka ndikugawidwa kuti zitsimikizidwe kuti zikugwirizana bwino ndi dzenje loyenera. Pini sayenera kumasuka pambuyo kukhazikitsa.
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24. Chingwe cha aloyi chonyamula pamwamba sichiyenera kugwiritsidwa ntchito chikasanduka chikasu, ndipo chinthu cha nucleation sichiloledwa mkati mwa ngodya yodziwika bwino, ndi dera la nucleation kunja kwa mbali yolumikizana ndi malire osapitirira 10% a chiwerengero chonse chomwe sichili. malo olumikizana nawo.
25. Nkhope yomaliza ya zida (mphutsi ya nyongolotsi) ndi phewa la shaft (kapena nkhope yomaliza ya manja oyika) ziyenera kukwanira popanda kulola kuti phokoso la 0.05mm lidutse, kuonetsetsa kuti perpendicularity ndi mapeto a gear ndi axis.
26. Kuphatikizika kwa bokosi la gear ndi chivundikirocho chiyenera kukhala ndi kukhudzana kwabwino.
27. Musanasonkhanitse, ndikofunikira kuyang'anitsitsa ndikuchotsa ma angles akuthwa, ma burrs, ndi tinthu tating'ono tating'ono totsalira pazigawo zomwe zakonzedwa, kuwonetsetsa kuti chisindikizocho sichinasinthidwe panthawi yotsegula.
▌ Zofunika Zoponya
1. Malo oponyera sayenera kuwonetsa kutsekeka kochepa, kuthyoka, kutsekeka, kapena kusakwanira monga kusakwanira pakuponya (mwachitsanzo, zinthu zosakwanira zodzazidwa, kuwonongeka kwa makina, ndi zina).
2. Castings ayenera kuyeretsedwa kuti achotse zotulukapo zilizonse, m'mbali zakuthwa, ndi zisonyezo za njira zosamalizidwa, ndipo chipata chothira chimayenera kutsukidwa ndi kuponyedwa pamwamba.
3. Malo osakhala opangidwa ndi makina oponyera ayenera kusonyeza bwino mtundu wa kuponyera ndi chizindikiro, kukwaniritsa zojambulazo potengera malo ndi mawonekedwe.
4. Kuvuta kwa malo osapangidwa ndi makina oponyera, pamtundu wa mchenga wa R, sayenera kupitirira 50μm.
5. Kuponyera kuyenera kuchotsedwa sprue, zolozera, ndipo sprue iliyonse yotsala pamtunda wosapangidwa ndi makina iyenera kusanjidwa ndi kupukutidwa kuti ikwaniritse miyezo yapamwamba.
6. Kuponyera kuyenera kukhala kopanda mchenga wowumba, mchenga wapakati, ndi zotsalira zapakati.
7. Zigawo zokhotakhota ndi gawo lololera la kuponyedwa ziyenera kukonzedwa molingana ndi ndege yolowera.
8. Mchenga uliwonse wowumba, mchenga wapakati, zotsalira zapakati, komanso mchenga wofewa kapena womatira pamaponyedwewo, uyenera kuwongoleredwa ndikuyeretsedwa.
9. Mtundu wa zabwino ndi zoipa ndi zokhota zilizonse zopatuka ziyenera kukonzedwa kuti zitsimikizire kusintha kosalala ndikutsimikizira mawonekedwe ake.
10. Ma creases pamtunda wosapangidwa ndi makina oponyera sayenera kupitirira kuya kwa 2mm, ndi malo osachepera 100mm.
11. Malo osapangidwa ndi makina opangira makina opangira makina amayenera kuwomberedwa ndi peening kapena mankhwala odzigudubuza kuti akwaniritse zofunikira zaukhondo za Sa2 1/2.
12. Zoyikapo ziumitsidwe ndi madzi.
13. Kuponyera pamwamba kumayenera kukhala kosalala, ndipo zipata zilizonse, zotulutsa, mchenga womatira, ndi zina zotero, ziyenera kuchotsedwa.
14. Ma castings asakhale ndi zotchingira zochepa, ming'alu, voids, kapena zolakwika zina zomwe zitha kusokoneza kugwiritsa ntchito.
▌ Zofunika Kupenta
1. Musanapente zitsulo zazitsulo, ndikofunika kuti muchotse zowonongeka zilizonse za dzimbiri, oxide, grime, fumbi, dothi, mchere, ndi zina zowononga.
2. Kukonzekera mbali zachitsulo zochotsa dzimbiri, gwiritsani ntchito zosungunulira zachilengedwe, soda, emulsifying agents, nthunzi, kapena njira zina zoyenera kuchotseratu mafuta ndi dothi pamwamba.
3. Pambuyo poyang'ana peening kapena kuchotsa dzimbiri pamanja, nthawi yapakati pakukonzekera pamwamba ndi kugwiritsa ntchito choyambira sichiyenera kupitirira maola 6.
4. Musanalumikizidwe, gwiritsani ntchito 30 mpaka 40μm wandiweyani wa utoto wotsutsa-corrosion pamwamba pa zigawo zowonongeka zomwe zimagwirizana. Tsekani m'mphepete mwa chiuno cholumikizira ndi utoto, zodzaza, kapena zomatira. Ngati choyambira chawonongeka panthawi yokonza kapena kuwotcherera, perekaninso malaya atsopano.
▌ Zofunikira za Paipi
1. Chotsani kung'anima, ma burrs, kapena ma bevel pamiyendo ya chitoliro musanayambe kusonkhanitsa. Gwiritsani ntchito mpweya woponderezedwa kapena njira yoyenera kuchotsa zonyansa ndi dzimbiri lotsalira kuchokera mkati mwa khoma la mapaipi.
2. Musanasonkhanitse, onetsetsani kuti mapaipi onse achitsulo, kuphatikizapo opangidwa kale, amathandizidwa ndi degreasing, pickling, neutralization, kutsuka, ndi kuteteza dzimbiri.
3. Pamisonkhano, sungani zolumikizira zolumikizidwa bwino monga zolumikizira mapaipi, zothandizira, zolumikizira, zolumikizira kuti musamasuke.
4. Chitani mayeso okakamiza pazigawo zowotcherera zamapaipi opangidwa kale.
5. Mukasamutsa kapena kusamutsa mapaipi, sungani malo olekanitsa mapaipi ndi tepi yomatira kapena kapu yapulasitiki kuti zinyalala zisalowe, ndipo onetsetsani kuti zalembedwa molingana.
▌ Zofunikira pakukonza mbali zowotcherera
1. Musanayambe kuwotcherera, ndikofunikira kuti muchotse zolakwa zilizonse ndikuwonetsetsa kuti poyambira pali ponseponse komanso popanda m'mphepete.
2. Malingana ndi zolakwika zomwe zimapezeka muzitsulo zotayidwa, malo otsekemera amatha kuwongoleredwa pogwiritsa ntchito migodi, abrasion, carbon arc gouging, kudula gasi, kapena njira zamakina.
3. Tsukani madera onse ozungulira mkati mwa utali wa 20mm wa nsonga yowotcherera, kuonetsetsa kuti mchenga, mafuta, madzi, dzimbiri, ndi zonyansa zina zachotsedwa.
4. Panthawi yonse yowotcherera, malo opangira zitsulo ayenera kusunga kutentha kosachepera 350 ° C.
5. Ngati zinthu zilola, yesani kuwotcherera m’malo opingasa kwambiri.
6. Mukamakonza zowotcherera, chepetsani kusuntha kwakukulu kwa elekitirodi.
7. Gwirizanitsani bwino chiphaso chilichonse chowotcherera, kuonetsetsa kuti kuphatikizikako ndi pafupifupi 1/3 ya m'lifupi mwake. Chowotchereracho chiyenera kukhala cholimba, chosapsa, ming'alu, ndi zowoneka bwino. Maonekedwe a weld ayenera kusangalatsa, popanda undercuting, owonjezera slag, porosity, ming'alu, spatter, kapena zolakwa zina. Mkanda wowotcherera uyenera kukhala wofanana.
▌ Kupanga Zofunikira
1. Pakamwa pamadzi ndi chokwera cha ingot ziyenera kukonzedwa mokwanira kuti zisawonongeke komanso kupatuka kwakukulu panthawi yopangira.
2. The forgings ayenera kukumana kuumba pa atolankhani ndi mphamvu zokwanira kuonetsetsa zonse kuphatikiza mkati.
3. Kukhalapo kwa ming'alu yodziwika bwino, mikwingwirima, kapena zolakwika zina zowoneka zomwe zimasokoneza magwiridwe antchito sizololedwa muzopanga. Zolakwika zam'deralo zitha kukonzedwa, koma kuya kwa kuwongolera sikuyenera kupitirira 75% ya ndalama zopangira makina. Zowonongeka pamtunda wopanda makina ziyenera kuchotsedwa ndikusinthidwa mosasunthika.
4. Zopangazi ndizoletsedwa kuwonetsa zipsera monga mawanga oyera, ming'alu yamkati, ndi zotsalira zotsalira.
▌ Zofunikira pakudula workpiece
1. Kulondola kotembenuzidwa zigawoikuyenera kuyang'aniridwa ndi kuvomerezedwa mogwirizana ndi njira zopangira, kuwonetsetsa kuti zikuyenda bwino mpaka pagawo lotsatira pokhapokha zitatsimikiziridwa kuchokera pakuwunika kwam'mbuyo.
2. Zigawo zomalizidwa zisawonetse zolakwika zilizonse mwa mawonekedwe a protrusions.
3. Zidutswa zomalizidwa siziyenera kuyikidwa mwachindunji pansi, ndipo zofunikira zofunikira ndi njira zotetezera ziyenera kukhazikitsidwa. Kuwonetsetsa kuti palibe dzimbiri, dzimbiri, ndi zowononga zilizonse pakugwira ntchito, moyo wautali, kapena mawonekedwe, kuphatikiza mano, zokwawa, kapena zolakwika zina, ndikofunikira pakumaliza.
4. Pamwamba potsatira kumalizitsa kumalizitsa sikuyenera kuwonetsa zochitika za peeling pambuyo pakugudubuza.
5. Zigawo zotsatizana ndi chithandizo chomaliza cha kutentha siziyenera kuwonetsa makutidwe ndi okosijeni. Kuphatikiza apo, malo okwererako ndi mano akamaliza kuyenera kukhala opanda kutsekeredwa kulikonse.
6. Pamwamba pa ulusi wokonzedwayo sayenera kusonyeza zolakwika zilizonse monga mawanga akuda, zotuluka, zotupa, kapena zotuluka.
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Nthawi yotumiza: Jan-30-2024