Mavuto wamba ndi njira zothetsera zida mu machining zakuya dzenje

M'makina akuya kwambiri, zovuta monga kulondola kwazithunzi, mawonekedwe apamwamba, ndi moyo wa zida zogwirira ntchito nthawi zambiri zimachitika. Momwe mungachepetsere kapena kupeŵa mavutowa ndi vuto lachangu lomwe likufunika kuthetsedwa.gawo la aluminiyamu
1. Pali mavuto: kabowo kumawonjezeka ndipo cholakwika ndi chachikulu
1) Chifukwa
Mtengo wamapangidwe a mainchesi akunja a remer ndiwofunika kwambiri. Mphepete mwa kubwezeretsanso imakhala ndi ma burrs; liwiro lodula ndilokwera kwambiri; kuchuluka kwa chakudya sikoyenera, kapena ndalama zopangira makina ndizokulirapo; mbali yotsogolera ya remer ndi yayikulu kwambiri; wokonzanso wapindika; Kumamatira ku m'mphepete mwa chip; kugwedezeka kwa m'mphepete mwa reming sikungatheke pakunola; kusankha madzimadzi odulidwa sikoyenera; utoto wamafuta pamwamba pa shank wa taper sunapukutidwe, n kapena malo opindika amawonongeka akamayikidwa; mchira wathyathyathya wa taper shank umayikidwa pamalo otsekereza Chingwe chakumbuyo cha makina opangira makina chimasokoneza kondomu; ulusi wopota ndi wopindika, kapena chotengera cha ulusi ndichotayirira kwambiri kapena chawonongeka; wokonzanso ndi wosasinthasintha; sichili pa axis yofanana ndi chogwirira ntchito ndipo mphamvu ya manja onse awiri imakhala yosafanana pamene ikukonzanso ndi dzanja, zomwe zimapangitsa kuti wokonzansoyo agwedezeke kumanzere ndi kumanja.

2) Zothetsera
Moyenera kuchepetsa m'mimba mwake kunja kwa reamer malinga ndi momwe zinthu zilili; kuchepetsa kuthamanga; moyenerera kusintha mlingo wa chakudya kapena kuchepetsa Machining allowance; moyenerera kuchepetsa ngodya yolowera; kuwongola kapena kuchotsa chopindika chosagwiritsidwa ntchito; Woyenerera; kuwongolera kusiyana kwa kugwedezeka mkati mwa njira yovomerezeka; sankhani madzi odula omwe ali ndi ntchito yabwino yozizirira; Musanakhazikitse chowongolera, shank ya remer taper ndi madontho amkati amafuta amkati mwa bowo la makina opopera amayenera kupukutidwa, ndipo pamwamba pake amapukutidwa ndi mwala wamafuta; Pogaya mchira wathyathyathya wa reamer; sinthani kapena sinthani chingwe cha spindle; sinthaninso chuck yoyandama ndikusintha coaxial; tcherani khutu kugwira ntchito moyenera.
2. Pali vuto: pobowo amachepa
1) Chifukwa
Mtengo wa mapangidwe akunja kwa remer ndi wochepa kwambiri; liwiro lodula ndilotsika kwambiri; mlingo wa chakudya ndi waukulu kwambiri; mbali yapakati yotsika ya remer ndi yaying'ono kwambiri; Kuchepa; pamene reming zitsulo mbali, ngati malipiro ndi lalikulu kwambiri kapena reamer si lakuthwa, n'zosavuta kutulutsa zotanuka kuchira, kuti kabowo kachepe. Bowo lamkati silozungulira, ndipo pobowolo ndi losayenerera.CNC Machining zitsulo gawo
2) Zothetsera
Bwezerani m'mimba mwake akunja kwa reamer; moyenera kuwonjezera liwiro kudula; moyenera kuchepetsa mlingo wa chakudya; moyenerera kuonjezera chapakati declination ngodya; sankhani madzi odulira mafuta okhala ndi ntchito yabwino yopaka mafuta. Posankha kukula kwa mpeni, zifukwa zomwe zili pamwambazi ziyenera kuganiziridwa, kapena mtengo uyenera kusankhidwa malinga ndi momwe zinthu zilili; poyesa kuyesa, tengani chilolezo choyenera ndikunola chowongolera.
3. Pali vuto: dzenje lamkati lokhazikika silozungulira
1) Chifukwa
Wobwezeretsanso ndi wautali kwambiri, kulimba kwake sikukwanira, ndipo kugwedezeka kumachitika panthawi yokonzanso; mbali yapakati ya declination ya reamer ndi yaying'ono kwambiri; m'mphepete mwa reming ndi yopapatiza; chiwongoladzanja cha kubwezeretsanso ndi kukondera; dzenje lamkati lili ndi mipata ndi mabowo odutsa; Chovala cha spindle ndi chotayirira, palibe manja owongolera kapena chilolezo pakati pa chowongolera ndi chowongolera ndi chachikulu kwambiri, ndipo chogwirira ntchito chimapunduka chikachotsedwa chifukwa chomangika cholimba kwambiri.
2) Zothetsera
Wokonzanso wosakhazikika wokwanira amatha kugwiritsa ntchito chowongolera ndi phula losafanana, ndipo kuyika kwa chowongolera kuyenera kukhala ndi kulumikizana kolimba kuti awonjezere ngodya yotsogolera; kusankha reamer oyenerera kulamulira dzenje malo kulolerana mu chisanadze processing ndondomeko; tsatirani mawu osagwirizana. Kwa wokonzanso, gwiritsani ntchito dzanja lalitali komanso lolondola kwambiri; kusankha oyenerera akusowekapo; Mukamagwiritsa ntchito chowotcha chofanana kuti mubowolenso mabowo olondola, kutulutsa kwa spindle ya chida cha makina kuyenera kusinthidwa, ndipo kutulutsa kofananira kwa manja owongolera kuyenera kukhala kokwezeka kapena koyenera. Njira ya clamping imagwiritsidwa ntchito kuchepetsa mphamvu ya clamping.CNC Machining gawo
4. Pali vuto: mkati mwa dzenje muli mbali zoonekeratu
1) Chifukwa
Chilolezo chobwezeretsanso ndi chachikulu kwambiri; mbali yakumbuyo ya gawo lodulira la reamer ndi yayikulu kwambiri; m'mphepete mwa reming ndi waukulu kwambiri; pamwamba pa workpiece ali pores ndi mchenga mabowo, ndi spindle swing ndi yaikulu kwambiri.
2) Zothetsera
Kuchepetsa malipiro a reming; kuchepetsa mbali kudula chilolezo mbali; nola m'mphepete mwake, se; sankhani oyenerera opanda kanthu; kusintha makina chida spindle.
5. Pali vuto: pamwamba roughness mtengo wa dzenje lamkati ndi mkulu
1) Chifukwa
Liwiro lodula ndilokwera kwambiri; kusankha madzimadzi odulidwa sikoyenera; mbali yapakati ya declination ya reamer ndi yayikulu kwambiri, ndipo nsonga za reming sizili pamtunda womwewo; chiwongoladzanja chobwezera ndi chachikulu kwambiri; malipiro obwezeretsanso ndi osagwirizana kapena ochepa kwambiri, ndipo malo akumaloko samasinthidwa; T kugwedezeka kwa gawo locheka la reamer ndilopanda kulekerera, kudulidwa sikuli lakuthwa, ndipo pamwamba pake ndi yovuta; m'mphepete mwa remer ndi waukulu kwambiri; kuchotsedwa kwa chip sikuli kosalala panthawi yokonzanso; chowotcha chimakhala cholemera kwambiri; M'mphepete; m'mphepete mwake muli ndi m'mphepete mwake; chifukwa cha zinthu, sizoyenera ziro kapena negative rake angle reamers.
2) Zothetsera
Chepetsani liwiro lodula; kusankha kudula madzimadzi malinga processing zakuthupi; moyenera kuchepetsa chapakati declination ngodya; bwino kunola reming m'mphepete; kuchepetsa bwino malipiro a reming; onjezerani kulondola kwa malo ndi mtundu wa dzenje la pansi musanakonzenso kapena kuwonjezera malipiro a reming; Sankhani reamer oyenerera; nola m'lifupi mwa mpeni; kuchepetsa chiwerengero cha mano okonzanso malinga ndi momwe zinthu zilili, onjezerani malo a chip groove kapena gwiritsani ntchito remer yokhala ndi ngodya yopangira kuti kuchotsa chip kukhale kosavuta; sinthani chowotchera nthawi zonse, ndikuchipera pochinola. Malo odulirapo atha; wowotcherayo ayenera kuchitapo kanthu zodzitetezera kuti apeŵe mabampu pakunola, kugwiritsa ntchito, ndi kuyenda; pa chopunthira chopunthira, gwiritsani ntchito mwala wa whet wabwino kwambiri kukonza chopunthira chopunthira kapena m'malo mwa mpeni wokonzanso. Chepetsani ndi mwala wa whet kuti mudutse, ndipo gwiritsani ntchito chowongolera ndi ngodya ya 5 ° -10 °.
6. Pali vuto: moyo wautumiki wa reamer ndi wotsika
1) Chifukwa
Zida za reamer sizoyenera; wowotcherayo amawotchedwa pakunola; kusankha madzimadzi odulidwa sikoyenera; madzi odulidwa sangathe kuyenda bwino, ndipo pamwamba roughness mtengo wa gawo kudula ndi pambuyo akupera wa reming kudula ndi mkulu kwambiri.
2) Zothetsera
Sankhani zomwe zimapangidwira molingana ndi zomwe zimapangidwira, ndipo mutha kugwiritsa ntchito simenti ya carbide reamer kapena chopukutira; mosamalitsa kulamulira kuchuluka kwa kunola ndi kudula kuti asapse; nthawi zambiri kusankha olondola kudula madzimadzi malinga processing zakuthupi; Kupanikizika kudula madzimadzi, pambuyo chabwino akupera kapena akupera kukwaniritsa zofunika.
7 . Pali vuto: kulondola kwa malo a dzenje lokonzanso ndikusokonekera
1) Chifukwa
Chingwe chowongolera chavala; mapeto ali kutali kwambiri ndi workpiece; kutalika kwa mkono wowongolera ndi waufupi; kulondola n'kochepa, ndipo chopondera cha ulusi n'chomasuka.
2) Zothetsera
Nthawi zonse sinthani manja owongolera; talikitsani manja owongolera kuti muwongolere kulondola kofananira kwa manja owongolera ndi chilolezo chowongolera; kukonza makina chida mwachangu; ndi kusintha chilolezo cha spindle.
8. Pali vuto: mano okonzanso amadulidwa
1) Chifukwa
Chilolezo chobwezeretsanso ndi chachikulu kwambiri; kuuma kwa workpiece chuma chapamwamba kwambiri; kugwedezeka kwa m'mphepete mwake ndi kwakukulu kwambiri, ndipo katundu wodula ndi wosiyana; mbali yapakati ya reamer ndi yaying'ono kwambiri, yomwe imawonjezera m'lifupi mwake; pokonzanso mabowo akuya kapena mabowo akhungu, pali tchipisi tambirimbiri, ndipo sichinachotsedwe munthawi yake, ndipo mano ang'ambika pakunola.
2) Zothetsera
Sinthani kukula kwa kabowo kopangidwa kale; kuchepetsa kuuma kwa zinthu kapena kugwiritsa ntchito chowotcha chowongolera kapena chowongolera cha carbide; kuwongolera kugwedezeka mkati mwa oyenerera; kuwonjezera ngodya yolowera; tcherani khutu pakuchotsa tchipisi panthawi yake kapena gwiritsani ntchito remer yokhala ndi ngodya yokonda; Samalani ndi kukulitsa khalidwe.
9. Pali vuto: chogwirira cha remer chathyoka
1) Chifukwa
Chilolezo chobwezeretsanso ndi chachikulu kwambiri; pokonzanso mabowo a taper, kugawira ndalama zolipirira movutikira komanso zabwino komanso kusankha kuchuluka kwa kudula sikoyenera; Chip danga la mano reamer ndi laling'ono, ndipo tchipisi tatsekedwa.
2) Zothetsera
Sinthani kukula kwa kabowo kopangidwa kale; sinthani kagawidwe ka ndalama, ndikusankha ndalama zodulira bwino; kuchepetsa chiwerengero cha mano reamer, kuwonjezera Chip danga kapena kupera dzino ndi dzino limodzi.
10. Pali vuto: mzere wapakati wa dzenje pambuyo pokonzanso siwowongoka
1) Chifukwa
Kupotoloka kwa kubowola kusanayambe kukonzanso, makamaka pamene dzenje lalikulu liri laling'ono, kupindika koyambirira sikungawongoleredwe chifukwa cha kusasunthika kosasunthika kwa reamer; mbali yapakati yotsika ya remer ndi yayikulu kwambiri; kuwongolera kosakwanira kumapangitsa chowongolera kukhala chosavuta kupatuka panthawi yowongolera; chotchinga chakumbuyo cha gawo lodulira ndi chachikulu kwambiri; remer amasamutsidwa pa kusiyana pakati pa dzenje anasokoneza; pobwezeretsanso ndi dzanja, mphamvuyo imakhala yaikulu kwambiri kumbali imodzi, kukakamiza wobwezeretsanso kuti atembenukire kumbali imodzi ndikuwononga kuima kwa dzenje lobwerezabwereza.
2) Zothetsera
Wonjezerani kukonzanso kapena kusokoneza njira kuti mukonze dzenje; kuchepetsa thecentraln declination angle; sinthani chowongolera choyenera; sinthani chowongolera ndi gawo lowongolera kapena kutalikitsa gawo lodulira; tcherani khutu kugwira ntchito moyenera.