CNC mapulogalamu injiniya fakitale specifications

1. Fotokozani udindo wa wopanga mapulogalamu ndikuwongolera kuwongolera, kuwongolera bwino, kuwongolera mtengo, komanso kuchuluka kwa zolakwika munjira yopangira CNC.

2. Wopanga mapulogalamu akalandira nkhungu yatsopano, ayenera kumvetsetsa zofunikira za nkhungu, kulingalira kwapangidwe, kapangidwe ka nkhungu zapamwamba ndi zotsika, zofunikira zololera za mankhwala, ndi zinthu zapulasitiki. Kusiyanitsa momveka bwino malo a guluu, komwe kuli PL pamwamba, kumene kukhudza-kudutsa ndi kupukuta kuli, ndi komwe kungapewedwe. Pa nthawi yomweyo, kulankhula ndi katswiri kudziwa ziliCNC makina.

3. Wopanga mapulogalamu akalandira nkhungu yatsopano, mndandanda wazinthu zamkuwa uyenera kutsegulidwa posachedwa. Asanadzaze mndandandawo, mwamuna wamkuwa ayenera kuchotsedwa. Ikhoza kukhala yosamalizidwa, koma kukula kwa kanjedza kuyenera kuzindikiridwa, ndipo chizindikiro champhongo chamkuwa ndi spark ziyenera kufotokozedwa - kukula kwake.

4. Zojambula zomanga za amuna amkuwa ndi amphongo amadzazidwa ndi mndandanda wa mapulogalamu awiri, motsatana. The workpieces kuti akhoza kukonzedwa pa makina akale chida kapena kuti ayenera kukonzedwa ndi mkulu-liwiro Machining ayenera kufotokozedwa m'mawu ndi anatchula mu akusowekapo "workpiece placement malangizo." Nkhani. T"e copper male imayimiridwa "y "TFR-ISO" mawonedwe opanda kanthu a "ntchito" ce plac" malangizo." Zolemba za s"eel zimatanthauzidwa ndi" "TOP" ndi "TFR-ISO" mawonedwe opanda kanthu a chidutswa cha "wor", "kuyika" t direction, "kuyika" t direction," ndipo refer" angle yabwino ikuwonetsedwa. Mawonedwe a AnA "FR" NT" kapena "LEFT" akuyenera kuwonjezeredwa pazogwiritsa ntchito zomwe sizingathe kufotokoza bwino momwe akuyikamo. The steel"mater" als"akhoza kufananizidwa ndi chogwirira ntchito chenicheni mwa munthu kuti atsimikizire kukula kwa mayendedwe ndi malo ogwirira ntchito. .

5. kuchuluka kwa Z-kudula ndi 0.5-0.7mm pamene zinthu zachitsulo zimakhala zovuta. Zinthu zamkuwa zikawuka, mpeni womwe uli pansi pa Z ndi 1.0-1.5mm (wokhuthala 1.0mm mkati ndi 1.5mm m'mphepete).

6. Mukamaliza kufanana, max×imstepover imayikidwa molingana ndi "parallel finishing optimal contour parameter table." "Kuchuluka kotsala musanayambe mphero yabwino kuyenera kusungidwa" yaying'ono momwe mungathere, 0.10-0.2mm ya zinthu zachitsulo ndi 0.2--0.5mm ya zinthu zamkuwa. Osagwiritsa ntchito mpeni wa R pamalo athyathyathya okhala ndi malo akulu.gawo la aluminiyamu

7. Siyani malire a 0.05mm pamtunda wopaka kapena malo olowera kuti apange zisankho za FIT. Pamalo ena opaka zokometsera okhala ndi madera ang'onoang'ono, siyani malire a 0.1mm pamalo olowera, ndipo malo ozungulira a PL amakonzedwa m'malo mwake. Malo osindikizira a lamore extensiveower mold PL pamwamba ndi 10mm-25mm (muyezo ndi 18mm) ndipo amatha kupewa mpweya ndi 0.15mm.Gawo la CNC mphero

8. Njira chakudya nthawi zonse 600mm/m pamene chida mofulumira adatchithisira kutalika 3mm (wachibale Machining kuya). Kuthamanga kwa F kwa chida chotsika cha Z chokhala ndi chida chotsika cha helical ndi chakudya chakunja nthawi zonse chimakhala 1000 mm/m. F liwiro la mpeni ndi uniformly 300mm/m, ndi mkati mofulumira kuyenda (kudutsa) chakudya uniformly 6500mm/m (ayenera kupita G01).

9. Mukamagwiritsa ntchito Φ63R6, Φ40R6, ndi Φ30R5 mipeni yowuluka podula movutikira, malirewo akhale 0.8mm mbali imodzi ya khoma lakumbali ndi 0.4mm pansi. Chodabwitsa chopondapo mpeni sichingachitike, ndipo chimango chamkati chokhala ndi kachulukidwe kakang'ono ka Φ63R6 sichingagwiritsidwe ntchito. Mukamagwiritsa ntchito Φ32R0.8, Φ25R0.8, Φ20R0.8, ndi Φ16R0.8 zida zomaliza, ndege yayikulu imakonzedwanso kuti malire a 0.15mm amasiyidwa pansi, kotero kuti chida chotsatira chimatha kumaliza mwachindunji pansi. workpiece.

10. Kapeni kakang'ono ka m'mimba mwake uyenera kuchotseratu ndalama zangodya musanagaye. Ngati ngodya silingathetsedwe, iyenera kutsekedwa ndi malo okhotakhota kuti musawononge chidacho chifukwa cha ndalama zambiri za angular pa mphero yabwino. Chilolezo ndi yunifolomu panthawi yomaliza.

11. Chida chokhomerera kutalika sikuyenera kukhala kapena kupitirira kuya kwakukulu. Pamene kuli kofunikira kugwiritsa ntchito stub yowonjezera kapena chida chokhala ndi kukula kwake kuti mupewe voids, deta ya L, B, ndi D iyenera kulembedwa pamndandanda wa ndemanga za mndandanda wa pulogalamu. L - imayimira kutalika kwa chida chowombera, B - imayimira kutalika kwa chida, ndipo D - imayimira kutalika kwa mutu wotambasula.

12. Mukakalipira mwamuna wamkuwa, onjezani zinthu zoyambira nkhungu ku +5mm kumbali ya Z yabwino ndi +3mm mbali ya XY.

13. Mukachotsa mwamuna wamkuwa, fufuzani ngati m'munsi mwa kanjedza ndi wokwanira kupewa mpweya. Onetsetsani kuti mwayikapo chimuna chamkuwa chomwe chachotsedwa muzogwiritsira ntchito zomwe zimafunikira makina a spark, ndipo samalani kuti muwone ngati ndizokwanira kuteteza mpweya. Mwamuna wamkuwa pafupifupi wofanana ayenera kufufuzidwa kuti adziwe ngati ali ndi symmetrical komanso ngati malo opanda munthu ali ofanana. Osadzilungamitsa ndikusiya osayang'anira.

14. Mwamuna wamkuwa womalizidwa ayenera miyezi ingapo:
⑴ kukula kolondola, Kulekerera: <± 0.01mm;
⑵ palibe deformatTolerancemenon;
(3) Mipeni yake ndi yomveka bwino, ndipo palibe mpeni wovuta kwambiri;
⑷ Mizere ndi yomveka bwino, ndipo mpeni sunapondedwe;
⑸ Palibe umboni ndi zovuta kuchotsa kutsogolo;
⑹ Makulidwe a pansi pa kanjedza amatsimikizika kukhala 15-25 mm, ndipo muyezo ndi 20 mm;
⑺ Khodi yachimuna yamkuwa ndiyolondola;
⑻ Malo a spark ayenera kuchepetsedwa kuzungulira malo omwe akulozera.

15. Mfundo zoyenera kuziganizira pogwetsa anthu amkuwa:
⑴ kukonza kuthekera;
⑵ zothandiza;
⑶ mphamvu zokwanira, palibe mapindikidwe;
⑷ yosavuta kukonza;
⑸ Mtengo wamkuwa;
⑹ Maonekedwe okongola;
⑺ Mkuwa wochepa wochotsedwa, ndibwino;
⑻ Pazinthu zofananira, yesani kuphatikiza amuna amkuwa akumanzere ndi kumanja ndikusintha kuchuluka kwa njira.
16. Malangizo ogwiritsira ntchito zida
(1) Gwiritsani ntchito Φ30R5 momwe mungathere pamene chitsulo chamkulu-kakulidwe chikuwumbidwa, ndi Φ63R6 momwe mungathere kwa lamore lalikulu-teel;
(2) Chida cha M16 chiyenera kugwiritsidwa ntchito ngati makulidwe amkuwa otseguka pansi pa 70mm; chida cha M20 chiyenera kugwiritsidwa ntchito pamene kutalika kuli pakati pa 70-85mm; chida cha M25 chiyenera kugwiritsidwa ntchito pakati pa 85-120mm;
(3) Mkuwa mwamuna 2D mawonekedwe kuwala mpeni, M12 chida ntchito kutalika m'munsimu 50mm; M16 chida ntchito kutalika pakati 50-70mm; M20 imagwiritsidwa ntchito kutalika pakati pa 70-85mm; M25 imagwiritsidwa ntchito kutalika pakati pa 85-120mm; kuposa 120mm Pamwambapa amakonzedwa ndi Φ25R0.8, Φ32R0.8 chogwirira mpeni chowulukira;
⑷ Pamalo osalala kapena apamwamba kwambiri, yesani kusankha Φ20R4, Φ25R5, Φ40R6 ngati chida chowunikira mpeni;

17. Malamulo oyendera ntchito:
(1) Wopanga mapulogalamu ali ndi udindo pazotsatira za mayeso a ntchito;
(2) Kuwunika kwa workpiece kudzayang'aniridwa molingana ndi kulolerana kwajambula;
(3) zinthu zachitsulo ziyenera kufufuzidwa pa chida cha makina chisanatsike. Zida zachitsulo zomwe zimakonzedwa pakusintha kwausiku ziyenera kukonzedwa kuti ziwonedwe ndi wopanga mapulogalamu tsiku lotsatira. Wopanga mapulogalamu akutsimikizira. Kwa zida zazikulu zogwirira ntchito, mtsogoleri wa gulu kapena kalaliki azidziwitsa katswiri kuti atenge chogwirira ntchito;
⑷ Kwenikweni, Tong Gong amayesedwa mu "malo oyesedwa." Pambuyo mayeso ali bwino, wolemba mapulogalamu adzaziika mu "oyenerera" m'dera "m'nthawi." Th" nkhungu katswiri amaloledwa kutenga workpiece mu" "oyenerera ar" a ";
⑸ Ngati chogwiritsira ntchito chosayenerera chapezeka, chiyenera kuuzidwa kwa "woyang'anira" dipatimentiyo, ndipo woyang'anira adzasankha ngati akonzanso kapena kuvomereza malinga ndi ntchito yoyenerera;
⑹ Ngati mtsogoleri wa dipatimentiyi ayang'ana ndikuvomereza zogwirira ntchito zosayenerera monga oyenerera, zomwe zimatsogolera ku ngozi za nkhungu, mutu wa dipatimentiyi ndi amene adzalandira udindo waukulu.

18. Miyezo yoyenera imanena:
(1) Mbali zinayi za nkhungu zomwe zili pamwamba ndi pansi zimagawidwa, ndipo pansi ndi ziro;
(2) M'mbali zinayi za maziko oyambirira a nkhungu, pamene PL pamwamba ndi ndege, chiwerengero cha ndege chimatengedwa; pamene PL pamwamba si ndege, chiwerengero cha pansi chimatengedwa. Tengani chiwerengero cha ngodya yolozera ya maziko osakhala a nkhungu (chizindikiro cha ngodya △);
(3) Mbali ziwiri za malo a mzere zimagawidwa, pansi pa mzere wa mzere umakhudza mbali imodzi, ndipo kuya kumagunda pansi mpaka zero;
⑷ Wamphongo wamkuwa ndi wokhuthala kwambiri amasonyezedwa ndi "T," "R," ndi "F" yaing'ono;
⑸ Pakona pomwe nambala ya nkhungu ndi "r"yodziwika pa mol" mu thumper" "ndi zisankho zapansi ndizongowona;
⑹ Maonekedwe a pulagi yamkuwa ya phukusi R amachepetsedwa ndi 0.08mm kuonetsetsa kuti chinthucho sichikukanda pamanja;
⑺ Chidutswa chogwirira ntchito ndikuyika njira, kwenikweni, njira ya X ndiyo kutalika kwake, ndipo njira ya Y ndiyofupikitsa;
⑻ Mukamagwiritsa ntchito "contour shape" ndi "mulingo woyenera kwambiri" pomaliza, njira yopangira makina iyenera kukhala "kukwera mphero" kwambiri"ch momwe mungathere;" mukamagwiritsa ntchito zodulira zowuluka kuti mphero yolondola, "mphero ya miyendo" iyenera kutengedwa;
⑼ Ndibwino kugwiritsa ntchito "kufanana + kutalika kofanana" pokonza "njira yophera bwino malo amkuwa amkuwa, omwe amafanana ndi madigiri 55 ndi kutalika kwa madigiri 52; pali kuphatikizika kwa madigiri 2. Chida chogwiritsidwa ntchito chiyenera kukhala kufunikira kwa kuya kwa spark malo + 0.02mm kwa mpeni wodula utali wofanana;
⑽ M'malo mwake, imodzi mwa ngodya zinayi za mkuwa wa palmu yamkuwa imafanana ndi chamfer yapakona ya nkhungu C6, ndi ngodya zina zitatu zozungulira mpaka R2; ngodya yayikulu yamkuwa ya C ndi ngodya ya R imatha kukhala yokulirapo;
⑾ M'malo mwake, zimanenedwa kuti malo okwera kwambiri ndi Z zero polemba pulogalamuyi. Cholinga:
① Pewani kuyiwala kuyimitsa kutalika kwa chitetezo ndikupangitsa kugundana kwa mipeni;
② Kuya kwa mpeni wapansi kumawonetsa kutalika koyenera kofunikira ndi chida;
⑿ Mukamagwiritsa ntchito mpeni wachitsulo choyera pokonza mawonekedwe aamuna amkuwa, gawo la spark position liyenera kukhala loyipa 0.015mm kuposa momwe limafunikira;
⒀ Malo ofotokozera amuna amkuwa ayenera kukonzedwa pansi, kusiya 0.2mm pansi (cholinga ndi kuteteza chida kuti chisamenye mbale ya code);
⒁ Kulekerera kwapamwamba komwe kumawerengedwa ndi Kulekerera mapulogalamu: kutseguka movutikira 0.05mm, movutikira 0.025mm, mpeni wosalala 0.008mm;
⒂ Mukamagwiritsa ntchito mpeni wa alloy kuti mutsirize malo owongoka a zitsulo, chiwerengero cha Z ndi 1.2mm, ndipo pogwiritsira ntchito mpeni, chiwerengero cha Z ndi 0.50mm. Nkhope yowongoka iyenera kupukutidwa pansi;
⒃ Mndandanda wazinthu zamtundu wa Copper, makamaka, kutalika kwake kuyenera kuyendetsedwa mkati mwa 250mm, ndipo kutalika kwake kuyenera kuyendetsedwa mkati mwa 100mm momwe mungathere.
⒄ Chitsulo chokonzedwa chiyenera kukhala cholimba kapena chapakati, ndi ndalama zotsalira pambali ≥ 0.3mm ndi ndalama zotsalira pansi ≥ 0.15mm;
⒅ Code board standard M8 20x20 (ambiri) M10 30x30 (ambiri)
⒆ Kuyerekeza kolimba kuyenera kugwiritsidwa ntchito pamapulogalamu onse opangira zitsulo kuti adziwe kulondola kwa pulogalamuyo ndikuchepetsa zolakwika pakukonza.

19. Potsegula zinthu zamkuwa, kutalika ndi m'lifupi mwa mbali imodzi ziyenera kukhala 2.5mm, ndipo kutalika kwake kuyenera kukhala 2-3mm; ndiko kuti, 100 × 60 × 42 iyenera kutsegulidwa pa 105 × 65 × 45. Kutalika ndi m'lifupi ziyenera kukhala zochulukira 5, kutalika kungakhale chiwerengero chilichonse, ndipo chiwerengero chochepa cha mkuwa ndi 40 × 20 × 30 (the kukula pambuyo pokonza kuli bwino).

20. Sparks amakhudza kuchuluka kwa mapepala kuti akhale achidule, omveka bwino, komanso osavuta kumva. Mizere ya mapu a mkuwa iyenera kukhala yokhuthala, ndipo kukula kwake kuyenera kulembedwa ndi nambala zambiri momwe zingathere. Mbali yotchulidwa ya mwamuna wamkuwa iyenera kulembedwa ndi nambala ya nkhungu, nambala yamphongo yamkuwa, chojambula chamkuwa cha 3D, kukula kwa malo otsetsereka, ndi njira zodzitetezera (kutsatizana, kusuntha, kukonza, kukonza, kukonza pambuyo pochotsa choyikapo, ndi kudula waya wamkuwa wamwamuna). etc.), siginecha ya wopanga mapulogalamu imatsimikiziridwa, ndipo woyang'anira dipatimenti amawunikiranso.

21. Zojambula zamawaya za wopanga mapulogalamu ziyenera kukhala zazifupi, zomveka, komanso zomveka bwino. Malo odulidwa ayenera kuyimiridwa ndi mzere wagawo, kuphatikizapo nambala ya nkhungu, nambala yamphongo yamkuwa, kukula kwa malo a spark, malo owonetsera mapu apakompyuta, kukula kwa malo otsetsereka, kusamala, tsamba la mapu apakompyuta, chitsimikiziro cha siginecha ya wolemba mapulogalamu. , kuunikanso kwa oyang'anira dipatimenti.