Njira 7 zogwiritsira ntchito CNC Machining Center

1. Kukonzekera koyambira

 

Pambuyo poyambitsanso kapena kuyimitsidwa kwadzidzidzi kwa chida cha makina, choyamba bwererani ku zero malo a chida cha makina (ie kubwerera ku ziro), kuti chida cha makina chikhale ndi malo owonetsera ntchito yake yotsatira.

 

2. Clamping workpiece

 

Pamaso workpiece ndi clamped, pamwamba ayenera kutsukidwa poyamba, popanda dothi mafuta, tchipisi chitsulo ndi fumbi, ndi burrs pa workpiece pamwamba adzachotsedwa ndi wapamwamba (kapena mafuta).cnc Machining gawo

 

Njanji yothamanga kwambiri yolumikizira iyenera kukhala yosalala komanso yosalala ndi makina opera. Chitsulo chachitsulo ndi mtedza ziyenera kukhala zolimba ndipo zimatha kukakamiza chogwirira ntchito modalirika. Kwa tizidutswa tating'ono tating'ono tating'ono tating'ono tating'ono tating'onoting'ono, titha kumangirira kambuku mwachindunji. Gome logwirira ntchito la chida cha makina liyenera kukhala loyera komanso lopanda tchipisi tachitsulo, fumbi ndi madontho amafuta. Chitsulo cha pad nthawi zambiri chimayikidwa pamakona anayi a workpiece. Kwa zida zogwirira ntchito zokhala ndi nthawi yayitali kwambiri, ndikofunikira kuwonjezera chitsulo chapakati chapakati.cnc mphero gawo

 

Onani ngati kutalika, m'lifupi ndi kutalika kwa workpieces ndi oyenerera pogwiritsa ntchito kukoka ulamuliro malinga ndi kukula kwa chojambula.

 

Mukamangirira chogwirira ntchito, molingana ndi njira yokhomerera ndikuyika kwa malangizo ogwiritsira ntchito pulogalamuyo, ndikofunikira kuganizira kupewa magawo opangira zinthu komanso momwe mutu wodulira ungakumane ndi chotchinga panthawi yokonza.cnc makina

 

Pambuyo poyikidwa pazitsulo, malo owonetsera a workpiece adzakokedwa malinga ndi zofunikira za zojambulazo, ndipo perpendicularity ya workpiece yomwe yaphwanyidwa kumbali zisanu ndi imodzi idzafufuzidwa kuti muwone ngati ili yoyenera.

 

Pambuyo pomaliza chojambula chojambula, mtedzawo uyenera kumangirizidwa kuti ntchitoyo isasunthike panthawi yokonza chifukwa cha kutsekedwa kosatetezeka; kukoka ntchito-chidutswa kachiwiri kuonetsetsa kuti cholakwa si kuposa cholakwa pambuyo clamping.

 

3. Kugunda chiwerengero cha workpieces

 

Kwa chogwirira ntchito chomangika, kuchuluka kwa mabampu kumatha kugwiritsidwa ntchito kuti mudziwe malo omwe ali ndi zero pakupanga makina, ndipo kuchuluka kwa mabampu kumatha kukhala kwamagetsi kapena kumakina. Pali mitundu iwiri ya njira: nambala ya kugunda kwapakati ndi nambala ya kugunda kamodzi. Masitepe a nambala yogundana yapakati ndi awa:

 

Photoelectric static, makina liwiro 450 ~ 600rpm. Pamanja sunthani x-axis ya worktable kuti mutu womwe ukugunda ukhudze mbali imodzi ya chogwiriracho. Mutu wogunda ukangokhudza chogwirira ntchito ndipo kuwala kofiyira kuyatsa, ikani mtengo wolumikizana wa mfundoyi mpaka ziro. Kenako sunthani pamanja x-axis ya worktable kuti mutu womwe ukugunda ugwire mbali ina ya workpiece. Pamene kugundana mutu kungokhudza workpiece, lembani wachibale kugwirizana pa nthawi ino.

 

Malinga ndi mtengo wachibale kuchotsera awiri a kugunda mutu (ie kutalika kwa workpiece), fufuzani ngati utali wa workpiece chikugwirizana ndi zofunika zojambula.

 

Gawani nambala yogwirizanitsa iyi ndi 2, ndipo mtengo wake ndi mtengo wapakati wa x-axis ya workpiece. Kenako sunthani chogwirira ntchito pamtengo wapakatikati wa x-axis, ndikuyika mtengo wolumikizana wa X-axis mpaka ziro, womwe ndi malo a ziro a x-axis ya workpiece.

 

Lembani mosamalitsa mtengo wamakina wa zero pa x-axis ya workpiece mu imodzi mwa G54-G59, ndipo lolani chida cha makina chizindikire malo a ziro pa x-axis ya workpiece. Yang'anani kulondola kwa deta mosamala kachiwiri. Njira yokhazikitsira zero malo a Y-axis ya workpiece ndi yofanana ndi ya x-axis.

 

4. Konzani zida zonse molingana ndi malangizo ogwiritsira ntchito pulogalamu

 

Malinga ndi chidziwitso cha chida mu malangizo ogwiritsira ntchito pulogalamu, sinthani chida chomwe chikuyenera kukonzedwa, lolani chidacho chikhudze chipangizo choyezera kutalika chomwe chimayikidwa pa ndege yolozera, ndikuyika mtengo wachibale wa mfundoyi mpaka ziro pamene kuwala kofiira kwa kuyeza. chipangizo chayatsidwa. Magazini a Mold man timacheza bwino, oyenera kusamala! Sunthani chidacho pamalo otetezeka, sunthani chidacho pansi pa 50mm, ndikuyika mtengo wogwirizana wa mfundoyi kukhala ziro kachiwiri, komwe kuli zero malo a Z axis.

 

Lembani mtengo wamakina wa Z wa mfundoyi mu imodzi mwa G54-G59. Izi zimamaliza kuyimitsidwa kwa ziro kwa X, y ndi Z axs za workpiece. Yang'anani kulondola kwa deta mosamala kachiwiri.

 

Nambala yogundana ya mbali imodzi imakhudzanso mbali imodzi ya x-axis ndi Y-axis ya workpiece malinga ndi njira yomwe ili pamwambayi. Sinthani mtengo wachibale wa x-axis ndi Y-axis pamfundoyi mpaka utali wozungulira wa mutu wa nambala yogundana, womwe ndi malo a ziro a x-axis ndi y-axis. Pomaliza, lembani makina amakina a x-axis ndi Y-axis pa mfundo imodzi mwa G54-G59. Yang'anani kulondola kwa deta mosamala kachiwiri.

 

Yang'anani kulondola kwa zero point, sunthani nkhwangwa za X ndi Y kumbali kuyimitsidwa kwa chogwiriracho, ndikuwona kulondola kwa zero malinga ndi kukula kwa workpiece.

 

Lembani fayilo ya pulogalamuyo ku kompyuta molingana ndi njira ya fayilo ya malangizo ogwiritsira ntchito mapulogalamu.

 

5. Kukhazikitsa magawo opangira

 

Kuyika kwa liwiro la spindle mu Machining: n = 1000 × V / (3.14 × d)

 

N: liwiro la spindle (RPM / min)

 

V: kuthamanga (M / min)

 

D: chida awiri (mm)

 

Kuthamanga kwachangu kwa makina: F = n × m × FN

 

F: liwiro la chakudya (mm / min)

 

M: chiwerengero cha m'mphepete

 

FN: kuchuluka kwa chida (mm / kusintha)

 

Kuchepetsa kuchuluka kwa m'mphepete: FN = Z × FZ

 

Z: chiwerengero cha masamba a chida

 

FZ: kudula kuchuluka kwa m'mphepete mwa chida chilichonse (mm / kusintha)

 

6. Yambani kukonza

 

Kumayambiriro kwa pulogalamu iliyonse, m'pofunika kufufuza mosamala ngati chida chogwiritsidwa ntchito ndi chomwe chafotokozedwa m'buku la malangizo. Kumayambiriro kwa makina, liwiro la chakudya lidzasinthidwa kukhala osachepera, ndipo lidzachitidwa mu gawo limodzi. Pamene positioning, dontho ndi kudyetsa mofulumira, adzakhala moyikirapo. Ngati pali vuto ndi kiyi yoyimitsa, imani nthawi yomweyo. Samalani kuti muwone momwe wodulira akusunthira kuti muwonetsetse kudyetsa kotetezeka, ndiyeno onjezerani pang'onopang'ono liwiro la chakudya mpaka mulingo woyenera. Panthawi imodzimodziyo, onjezani mpweya wozizirira kapena wozizira kwa wodula ndi workpiece.

 

Makina ovuta sangakhale kutali kwambiri ndi gulu lowongolera, ndipo makinawo adzayimitsidwa kuti awonedwe ngati pali vuto lililonse.

 

Pambuyo roughening, kukoka mita kachiwiri kuonetsetsa kuti workpiece si lotayirira. Ngati ilipo, iyenera kukonzedwanso ndikukhudzidwa.

 

M'kati processing, magawo processing nthawi zonse wokometsedwa kuti tikwaniritse bwino processing kwenikweni.

 

Popeza kuti ndondomekoyi ndi njira yofunika kwambiri, pambuyo pokonza ntchitoyo, chiwerengero chachikulu cha chigawo chiyenera kuyesedwa kuti chiwone ngati chikugwirizana ndi zofunikira zojambula. Ngati pali vuto lililonse, dziwitsani mtsogoleri wa gulu kapena wopanga mapulogalamu omwe ali pantchito kuti awone ndikuthetsa. Itha kuchotsedwa pambuyo podziyesa yokha, ndipo iyenera kutumizidwa kwa woyang'anira kuti akawunikenso mwapadera.

 

Kubowola mtundu: kukonza dzenje: musanabowole pa malo opangirako, kubowola pakati kuyenera kugwiritsidwa ntchito poyikapo, kenako kubowola 0.5 ~ 2mm kakang'ono kuposa kukula kwake kudzagwiritsidwa ntchito pobowola, ndipo pomaliza pake pobowola yoyenera idzagwiritsidwa ntchito. kumaliza.

 

Kubowola: kuti mubowolenso chogwirira ntchito, choyamba gwiritsani ntchito kubowola pakati kuti muyike, kenako gwiritsani ntchito kubowola 0.5 ~ 0.3mm chocheperako pobowola kukula kwake, ndipo pomaliza gwiritsani ntchito chowongolera kuti mubowolenso dzenjelo. Samalani kuwongolera liwiro la spindle mkati mwa 70 ~ 180rpm / min pakukonzanso.

 

Wotopetsa processing: pobowola wotopetsa wa workpieces, choyamba gwiritsani ntchito kubowola pakati kuti mupeze, kenako gwiritsani ntchito kubowola komwe kuli 1-2mm kakang'ono kuposa kukula kwa zojambulazo, ndiyeno gwiritsani ntchito chodula chodula (kapena chodula mphero) pokonza. kumanzere ndi gawo laling'ono la 0.3mm, ndipo pomaliza gwiritsani ntchito chodulira choboola bwino chokhala ndi kukula kosinthidwiratu kuti mumalize kusangalatsa, ndipo gawo lomaliza lotopetsa silikhala lochepera 0.1mm.

 

Kuwongolera kwachindunji kwa manambala (DNC): musanayambe kuwongolera manambala a DNC, chogwirira ntchitocho chiyenera kutsekedwa, malo a zero adzakhazikitsidwa, ndipo magawo adzakhazikitsidwa. Tsegulani pulogalamu yosinthira kuti itumizidwe pakompyuta kuti iwunikenso, ndiye lolani kompyutayo kuti ilowe m'boma la DNC, ndikulowetsa dzina lafayilo la pulogalamu yolondola. Daren yaying'ono chizindikiro: mujuren akanikiza kiyi ya tepi ndi kiyi yoyambira pulogalamu pa chida cha makina, ndipo mawu akuti LSK amawunikira pa chowongolera chida cha makina. Dinani kiyibodi lolowera pakompyuta kuti mugwiritse ntchito kutumiza kwa data ya DNC.

 

7. Zamkatimu ndi kuchuluka kwa kudzipenda

 

Pamaso processing, purosesa ayenera kuona bwino zomwe zili mu ndondomeko khadi, momveka bwino mbali kuti kukonzedwa, akalumikidzidwa, miyeso ya zojambula ndi kudziwa processing nkhani yotsatira.

 

Musanagwiritse ntchito clamping, yesani ngati kukula kwake sikukukwaniritsa zofunikira zojambulira, ndipo fufuzani ngati kuyika kwa workpiece kukugwirizana ndi malangizo a ntchito.

 

Kudziyang'anira nokha kudzachitika pakapita nthawi pambuyo popanga makina ovuta, kuti musinthe zomwe zili ndi zolakwika munthawi yake. Zomwe zili pakudziyang'anira ndizoyang'anira malo ndi kukula kwa magawo opangira. Mwachitsanzo: kaya workpiece ndi lotayirira; ngati workpiece yagawidwa bwino; ngati kukula kuchokera ku gawo lokonzekera kupita kumphepete (malo owonetsera) kumakwaniritsa zofunikira zojambula; ndi kukula kwa malo pakati pa magawo opangira. Mukayang'ana malo ndi kukula kwake, yesani chowongolera chomangika (kupatula arc).

 

Kumaliza Machining kumatha kuchitika kokha pambuyo pa makina ovuta komanso kudzipenda. Akamaliza, ogwira ntchito azichita kudzifufuza okha pa mawonekedwe ndi kukula kwa magawo okonzedwa: fufuzani kutalika kwake ndi m'lifupi mwa magawo okonzedwa a pamwamba; yesani kukula kwa mfundo zoyambira zomwe zalembedwa pachithunzichi pazigawo zomwe zakonzedwa.

 

Ogwira ntchito amatha kuchotsa chogwirira ntchito ndikuchitumiza kwa woyang'anira kuti akawunikenso mwapadera akamaliza kudziyang'anira okha ntchitoyo ndikutsimikizira kuti ikugwirizana ndi zojambula ndi zofunikira.

 

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