Ndeupi hukama pakati peiyo machining kurongeka kwe mold muCNC machining Center?

Mukuita machining mold, iyo machining Center ine yakakwirira uye yepamusoro zvinodiwa zvekurongeka uye pamusoro machining mhando. Kuti tive nechokwadi chekugadzira mhando ye mold, isu tinofanirwa kufunga nezve kusarudzwa kwechishandiso chemuchina, chibatiso chekushandisa, chishandiso, machining scheme, kugadzirwa kwechirongwa, zvinodiwa neanoshanda, nezvimwe.

1. Sarudza yakakwirira-chaiyo uye yakakwirira-kumhanya machining centre
Nekuvandudzwa kwezvinodiwa zvekugadzirwa kwechigadzirwa uye kuvandudzwa kweyepamusoro-kumhanya uye yakakwirira-chaiyo machining tekinoroji, mhando yefa NC machining inovandudzwa zvakanyanya, kumhanya kwekugadzira kwekufa kunowedzera zvakanyanya, maitiro ekugadzira anodzikiswa, kutenderera kwekugadzira. uye nguva dzekusunga dzekufa dzinopfupikiswa, uye dzimwe nguva basa rinotora nguva rekugadzirisa fitter rinogona kubviswa. Iyo yepamusoro-yekumhanya uye yakakwira-chaiyo machining ye mold zvishoma nezvishoma yave chimwe chezvakakosha zviri mukati meiyo shanduko yetekinoroji yemabhizinesi ekugadzira mold. Iyo yepamusoro-yekumhanya CNC machining nzvimbo inozotsiva yechinyakare yakaderera-kumhanya machining, uye kuvandudza kwekugadzira mold tekinoroji kunotiunzirawo yakapfuma chigadzirwa chiitiko.CNC machining chikamu

 

2. Gamuchira chimiro chakakodzera chemubato
Kushandisa yakakwirira-kumhanya uye yakakwirira-chaiyo machining nzvimbo kuchafambisawo kuvandudzwa kweakakodzera maitiro emidziyo. Kunyanya, pesvedzero yechishandiso paNC machining mhando uye mubato wezvishandiso uchave wakakurumbira. Mune inotenderera chishandiso machining system, iyo chuck yakabatana zvakanyanya neyemuchina chishandiso (kana musanganiswa wayo) kuve nechokwadi chekuzadzikiswa kwechishandiso machining kuita. Kazhinji, pane mbiri dzekupindirana pakati pechishandiso chemuchina uye shank yekushandisa: HSK hollow mudziyo shank uye BT chishandiso shank. Iyo taper yeinterface pakati peiyo spindle uye taper shank yeBT mudziyo inobata ndeye 24:7. Iwo echinyakare yakaderera-kumhanya machining akakodzera kushandiswa mune iyi mhando yechibatiso chekubatanidza modhi. Nekuti iyo BT mudziyo inobata uye muchina chishandiso spindle ingori taper fit, iyo taper fit clearance inowedzera pasi pekumhanya-mhanya centrifugal simba, zvichikanganisa kunaka kweNC machining. Kazhinji, kana kumhanya kwespindle kuchipfuura 16000 rpm, tinofanira kushandisa HSK hollow handle. Iyo HSK toolbar yekumisikidza chimiro ndeyepamusoro-nzvimbo, iyo inopa yakajairwa yekubatanidza neyemuchina chishandiso. Pasi pechiito chemushini wekushandisa tension, inogona kuve nechokwadi kuti iyo pfupi koni uye yekupedzisira kumeso kweiyo ttoolbara yakanyatsoenderana neyemuchina chishandiso.chikamu chepurasitiki

 

3.Sarudza chigadziro chakakodzera chekucheka
Iko kushandiswa kwakanaka uye kusarudzwa kwekucheka maturusi kuchave chinhu chakakosha chinokanganisa kunaka kweNC machining. Cemented carbide zvishandiso zviri kuwedzera uye zvakanyanya kushandiswa zvakanyanya. Mukugadzira-kumhanya-mhanya, kuvhara simende carbide kunotsiva maturusi mazhinji ekucheka simbi, anosanganisira reamers, bhora rekucheka, kucheka kwakagomara, uye mamwe maturusi akareruka. Coating simende carbide ichave yakakosha mu-high-speed machining tool zvinhu uye inogona kuiswa kune yakawanda yakajairwa machining minda.chikamu chealuminium
Kazhinji, isu tinoziva kuti isu tichasarudza mahombe-diameter cutters ekugadzira machining mune rough machining. Kuti tichengetedze mutengo uye kuderedza kuoma kwekugadzira kwevacheki, isu tichashandisa muchina-clamped carbide blades kuita rough machining zvakanyanya sezvinobvira kubvisa machipisi; mu semi-yakanaka machining, isu tichashandisa yakakwirira-kumhanya uye yakakwirira feed inoisa kuita semi-yakanaka machining kufamba nekukurumidza; mukugadzira kwakanaka, isu tichaedza kushandisa yakakwirira-chaiyo denderedzwa remusoro mashizha egirazi zvakaoma sezvinobvira. Iyo yemhando alloy cutter bar inovimbisa kusimba kweanocheka uye yekucheka bar, kuchengetedza mutengo unodhura wekusarudza iyo alloy cutter yese uchichengetedza iyo machining iko. Mukuita machining, isu tinodawo kutarisisa kune chokwadi chekuti radius yemukati contour fillet pane yakapedzwa chikamu inofanira kunge yakakura kupfuura kana kuenzana neradius yechishandiso. Chishandiso chine radius yakaderera pane radius yekona ichasarudzirwa machining nearc interpolation kana diagonal interpolation kudzivirira chiitiko chekucheka zvakanyanya chinokonzerwa nekududzirwa kwemutsara uye kuve nechokwadi chemhando yekupedzisa kufa.

 

4.CNC process chirongwa
Mune yakakwirira-kumhanya uye yakakwirira-chaiyo machining, kukosha kweiyo dhizaini yeNC process chirongwa yakasimudzwa kune yakakwirira chinzvimbo. Maitiro ese ekugadzira machining anofanira kudzorwa. Chero kukanganisa kunozokanganisa zvakanyanya kunaka kwe mold kuitira kuti hurongwa hwekuita huite basa rekuita mumhando yekugadzira. Kana iwe uchida kudzidza UG programming, unogona kuwedzera diki editing centre qq1139746274 (WeChat yakafanana nhamba) kune iyo NC machining process dhizaini, iyo inogona kutariswa sekutonga kwenyika kwehurongwa hwehurongwa hwehurongwa kubva pachikamu chisina chinhu kuenda kune chikamu machining nekugadzira kamuri. . Urongwa hwakanaka hwehurongwa hwakaoma uye hunoda kuvandudzwa panguva yese yekugadzira maitiro. Inofanirwa kuwanikwa mushure mekuenderera kwekudzidzira pfupiso uye kugadziridzwa. Muchigadziro chekugadzira, ruzivo rwakawanda runofanira kufungwa, uye hukama huri pakati pemashoko hwakanyanya kuoma, hunofanira kuvimbiswa nechiitiko chaicho chebasa remugadziri wepurogiramu. Naizvozvo, dhizaini yemhando yehurongwa hwehurongwa hunonyanya kuenderana neruzivo uye nhanho yevashandi vehunyanzvi.

Kazhinji, yakazara NC machining process kuronga inosanganisira zvinotevera zvirimo:

1) kusarudzwa kweCNC muchina maturusi.
2) kusarudzwa kwekugadzirisa nzira.
3) sarudza iyo clamping nzira yezvikamu uye sarudza machira.
4) nzira yekuisa.
5) zvinodiwa zvekuongorora uye nzira.
6) sarudza chishandiso.
7) kukanganisa kutonga uye kushivirira kutonga mukugadzira.
8) tsanangura nzira yekudzora nhamba.
9) nhamba yekudzora kutevedzana.
10) kusarudzwa kwekucheka parameters.
11) gadzirira nhamba yekudzora maitiro chirongwa rondedzero.

 

5.CAM software

Software yakanaka inogona zvakare kuvandudza kunaka uye kugona kwekugadzira mold, senge Unigraphics neCimiamtron, ari akanakisa mold processing software, kunyanya maviri marudzi esoftware akapfuma uye anoshanda akasiyana ekugadzirisa nzira, ayo anoshandiswa zvakanyanya muNC milling programming, machining programming, WEDM programming, zvichingodaro. Hunhu uye kugona kweNC machining kunovandudzwa zvakanyanya nekuzadzisana. High. Kana iwe uchida kudzidza UG programming, unogona kuwedzera qq1139746274 (WeChat ine nhamba imwe chete) cimarron kubvisa rough machining munzvimbo yekubvisa uye kuwedzera screw function, iyo ichaita kuti kucheka chaiko kugadzikane, kubvisa kungoerekana kwachinja kwekudya. gwara pakati penzira dzematurusi dziri padyo, kuderedza kukurumidza uye kudzikisira kwekucheka chikafu, chengetedza mutoro wakagadzikana wekucheka, wedzera hupenyu hwekushandisa, uye kutamba. basa rakakosha muchina chishandiso. Dziviriro yakanaka.
Software ingori chishandiso-yakanakisa programmer ine ruzivo rwakapfuma uye ruzivo rwe theoretical mukugadzira machining. Panguva imwecheteyo, hunyanzvi hweNC chirongwa chekugadzira mumabasa esoftware ndicho chinhu chakakosha mukuumba NC machining. Inoita basa rakakosha mumhando uye kugona kweNC machining. Naizvozvo, yakakwana yekudzidzisa sisitimu yevagadziri vepurogiramu inofanirwa kuumbwa. Chekutanga pane zvese, vagadziri vanofanirwa kudzidzira kwechinguva muCNC yekuvhiya post, uye chete mushure mekupasa kwakasimba bvunzo bvunzo vanogona kuita dhizaini yekudzidzisa chirongwa cheCNC. Kuve nechokwadi chemhando yeNC machining, zvinodikanwa kuve neiyo yakanaka NC chirongwa.

 

6.Operator
Iyo machining centre inoshanda ndiye muiti weNC machining, uye kutonga kwavo kweNC machining mhando hazvirambike. Ivo vanoziva iyo chaiyo-nguva mamiriro emuchina maturusi, zvibatiso zvematurusi, maturusi, kugadzira tekinoroji, software, uye kucheka maparamendi ekugadzirisa mabasa. mashandiro avo ane zvakanyanya kukonzeresa paNC kugadzirisa. Naizvozvo, hunyanzvi uye basa revashandisi venzvimbo yekugadzira zvakare zvinhu zvakakosha zvekuvandudza kunaka kweNC kugadzirisa.
Mhedziso: Kunyangwe midziyo yehardware yakaita senzvimbo yekugadzira machining yakakosha, tarenda ndiyo inonyanya kukanganisa kunaka kweNC machining nekuti hunhu hwehunyanzvi, hunyanzvi nhanho, uye basa repashure revagadziri vezvirongwa nevashandisi vemichina vanotarisa kuti michina yemhando yepamusoro inogona kushanda sei. Isu tinofanirwa kutarisisa kune ese ekugadzirisa zvinhu, kunyanya zvinhu zvevanhu, sot NC machining centre mold inogona kugadziriswa zvakanyanya.

 

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