Ndeupi hukama pakati peiyo machining kurongeka kwe mold muCNC machining Center?

Mukuita machining mold, machining Center ine yakakwirira uye yakakwirira zvinodiwa pakurongeka uye pamusoro machining mhando. Kuti tive nechokwadi chekugadzira mhando ye mold, isu tinofanirwa kufunga nezve kusarudzwa kwemuchina chishandiso, mubato wekushandisa, chishandiso, machining scheme, kugadzirwa kwechirongwa, zvinodiwa nevashandi, nezvimwe.
1. Sarudza yakakwira chaiyo uye yekumhanyisa machining Center
Nekuvandudzwa kwezvinodiwa zvekugadzirwa kwechigadzirwa uye kuvandudzwa kweyepamusoro-kumhanya uye yakakwirira-chaiyo machining tekinoroji, mhando ye die NC machining inovandudzwa zvakanyanya, iyo machining kukurumidza kwekufa inowedzerwa zvakanyanya, machining maitiro anodzikiswa, kutenderera kwekugadzira uye. nguva dzekusunga dzekufa dzakapfupikiswa, uye dzimwe nguva basa rinotora nguva rekugadzirisa fitter rinogona kubviswa. Iyo yepamusoro-yekukurumidza uye yakakwira-chaiyo machining ye mold zvishoma nezvishoma yave chimwe chezvakakosha zviri mukati meiyo shanduko yetekinoroji yemabhizinesi ekugadzira mold. Hazvigoneki kuti iyo yepamusoro-yekumhanya CNC machining nzvimbo ichatsiva yechinyakare yakaderera-kumhanya machining, uye kusimudzira kwekugadzira mold tekinoroji kuchatiunzirawo ruzivo rwakapfuma rwechigadzirwa.cnc machining chikamu

 

2. Gamuchira chimiro chakakodzera chemubato
Iko kushandiswa kweyepamusoro-kumhanya uye yakakwirira-chaiyo machining nzvimbo inozofambisawo kuvandudzwa kweakakodzera maitiro emidziyo. Kunyanya, pesvedzero yechishandiso paNC machining mhando uye chibatiso chekushandisa chichave chakakurumbira. Mune inotenderera chishandiso machining system, iyo chuck yakabatana zvakanyanya neyemuchina chishandiso (kana musanganiswa wayo) kuve nechokwadi chekuzadzikiswa kwechishandiso machining kuita. Kazhinji, kune marudzi maviri ekupindirana pakati pechishandiso chemuchina uye shank yekushandisa, HSK hollow mudziyo shank uye BT chishandiso shank. Iyo taper yekubatana pakati peiyo spindle uye taper shank yeBT mudziyo inobata ndeye 24:7. Iyo yechinyakare yakaderera-kumhanya machining yakakodzera kushandisa rudzi urwu rwechishandiso chekubatanidza maitiro. Nekuti BT mudziyo inobata uye spindle yemuchina wemuchina inongori taper fit, iyo taper fit clearance inowedzera pasi pekuita kweyepamusoro-kumhanya centrifugal simba, zvichikanganisa kunaka kweNC machining. Kazhinji, kana iyo spindle kumhanya ichipfuura 16000 rpm, isu tichada kushandisa HSK hollow mubato. Iyo HSK bhaa yekumisikidza dhizaini iri pamusoro pekumisikidza, iyo inopa yakajairwa kubatana nemuchina chishandiso. Pasi pechiito chemushini wekushandisa tension, inogona kuve nechokwadi kuti iyo pfupi koni uye yekupedzisira kumeso kwebhari rekushandisa zvakanyatsoenderana nemuchina chishandiso.chikamu chepurasitiki

 

3.Sarudza chigadziro chakakodzera chekucheka
Iko kushandiswa kwakanaka uye kusarudzwa kwekucheka maturusi kuchave chinhu chakakosha chinokanganisa kunaka kweNC machining. Cemented carbide zvishandiso zviri kuwedzera uye zvakanyanya kushandiswa zvakanyanya. Mukugadzira-kumhanya-mhanya, kuvhara simende carbide kunotsiva mazhinji emidziyo yekucheka simbi, zvinosanganisira reamers, bhora rekucheka, kufinha kucheka uye zvimwe zviri nyore maturusi. Coating cemented carbide ichaita basa rakakosha mu-high-speed machining maturusi emidziyo, uye inoshandiswa kune yakawanda yeyakajairwa machining minda.chikamu chealuminium
Kazhinji, isu tinoziva kuti mune rough machining, isu tichasarudza mahombe madhiyamita ekucheka machining. Kuti tichengetedze mutengo uye kuderedza kuoma kwekugadzira kwevanocheka, isu tichashandisa muchina wakavharirwa carbide blades kugadzira rough machining zvakanyanya sezvinobvira kubvisa machipisi; mune semi-yakanaka machining, isu tichashandisa yakakwirira-kumhanya uye yakakwirira feed inoisa kuita semi-yakanaka machining kufamba nekukurumidza; mukugadzira zvakanaka, isu tichaedza kushandisa yakakwirira-chaiyo denderedzwa remusoro mashizha egirazi zvakaoma sezvinobvira. Iyo yemhando alloy cutter bar inovimbisa kusimba kweanocheka uye yekucheka bar, iyo inogona kuchengetedza inodhura mutengo wekusarudza iyo alloy cutter yese uchichengetedza iyo machining iko. Mukuita machining, isu tinofanirwawo kuterera kune iyo radius yemukati contour fillet pane yakapedzwa chikamu inofanira kunge yakakura kupfuura kana kuenzana neradius yechishandiso, uye chishandiso chine radius ishoma pane radius yekona. kona ichasarudzirwa machining nenzira yearc interpolation kana diagonal interpolation, kuitira kudzivirira pamusoro pekucheka chiitiko chinokonzerwa nemutsara kududzira uye kuve nechokwadi chemhando yekupedzisa kufa.

 

4.CNC process chirongwa
Mune yakakwirira-kumhanya uye yakakwirira-chaiyo machining, kukosha kweiyo dhizaini yeNC process chirongwa yakasimudzwa kunzvimbo yepamusoro. Maitiro ese ekugadzira machining anofanira kudzorwa. Chero kukanganisa kuchave nekukanganisa kwakakomba pamhando ye mold, saka chirongwa chemaitiro chichaita basa rakasimba mumhando yekugadzira. Kana iwe uchida kudzidza UG hurongwa, unogona kuwedzera diki editing centre qq1139746274 (wechat yakafanana nhamba) kune NC machining process dhizaini, iyo inogona kutariswa sekutonga kwenyika kwehurongwa hwehurongwa hwehurongwa kubva pachikamu chisina chinhu kuenda kune chikamu machining nekugadzira kamuri. Urongwa hwakanaka hwekugadzirisa hwakaoma muhutano hwese hwekugadzira. Inofanirwa kuwanikwa mushure mekuenderera kwekudzidzira pfupiso uye kugadziridzwa. Muchigadziro chekugadzira, ruzivo rwakawanda runofanira kutariswa, uye hukama pakati peruzivo rwakanyanya kuoma, izvo zvinofanirwa kuvimbiswa nechiitiko chaicho chebasa remugadziri wechirongwa. Naizvozvo, dhizaini yemhando yehurongwa hwehurongwa hunonyanya kuenderana neruzivo uye nhanho yevashandi vehunyanzvi.

Kazhinji, yakazara NC machining process kuronga inosanganisira zvinotevera zvirimo:

1) kusarudzwa kweCNC muchina maturusi.
2) kusarudzwa kwekugadzirisa nzira.
3) sarudza iyo clamping nzira yezvikamu uye sarudza machira.
4) nzira yekuisa.
5) zvinodiwa zvekuongorora uye nzira.
6) sarudza chishandiso.
7) kukanganisa kutonga uye kushivirira kutonga mukugadzira.
8) tsanangura maitiro ekudzora nhamba.
9) nhamba yekudzora kutevedzana.
10) kusarudzwa kwekucheka parameters.
11) gadzirira nhamba yekudzora maitiro chirongwa rondedzero.

 

5.CAM software

Iyo yakanaka software inogona zvakare kuvandudza kunaka uye kugona kwekugadzira mold, senge Unigraphics uye cimiamtron, ayo akanaka kwazvo mold processing software, kunyanya maviri marudzi esoftware akapfuma uye anoshanda akasiyana ekugadzirisa nzira, ayo anoshandiswa zvakanyanya muNC milling programming, machining. programming, WEDM programming, zvichingodaro. Hunhu uye kugona kweNC machining kunovandudzwa zvakanyanya nekuzadzisana. High. Kana iwe uchida kudzidza UG programming, unogona kuwedzera qq1139746274 (wechat nenhamba imwechete) cimiamtron kubvisa rough machining munzvimbo yekubvisa uye kuwedzera screw function, iyo ichaita kuti kucheka chaiko kugadzikane, kubvisa kungoerekana kwachinja kwekudya. gwara pakati pematurusi epadhuze nzira, kuderedza kukurumidza uye kudzikisira kwekucheka chikafu, chengetedza wakanyanya kugadzikana kucheka mutoro, kuwedzera hupenyu hwechishandiso, uye kuita basa rakakosha muchina chishandiso. Dziviriro yakanaka.
Software chishandiso chete. Akanakisa programmer ane ruzivo rwakapfuma uye ruzivo rwe theoretical mukugadzira machining. Panguva imwecheteyo, mugadziri wechirongwa cheNC uyo ane hunyanzvi mumabasa esoftware ndiye anosarudza mu mold NC machining uye anoita basa rakakosha mumhando nekubudirira kweNC machining. Naizvozvo, yakakwana yekudzidzisa sisitimu yevagadziri vepurogiramu inofanirwa kuumbwa. Chekutanga pane zvese, vagadziri vanofanirwa kudzidzira kwenguva yakati rebei muCNC yekuvhiya post, uye mushure mekupasa kwakasimba bvunzo yekushanda vanogona kuita dhizaini yekudzidziswa kweCNC chirongwa. Kuti uve nechokwadi chemhando yeNC machining, zvinodikanwa kuve nechirongwa chakanaka cheNC.

 

6.Operator
Mushandi wemuchina wepakati ndiye muiti weNC machining, uye kutonga kwavo kweNC machining mhando zvakare kuri pachena. Ivo vanoziva iyo chaiyo-nguva mamiriro emuchina chishandiso, chishandiso chibatiso, chishandiso, kugadzira tekinoroji, software uye kucheka paramita mukugadzirisa mabasa. mashandiro avo ane zvakanyanya kukonzeresa paNC kugadzirisa. Naizvozvo, hunyanzvi uye basa revashandisi venzvimbo yekugadzira zvakare zvinhu zvakakosha zvekuvandudza kunaka kweNC kugadzirisa.
Mhedziso: Kunyangwe midziyo yehardware yakaita semachining centre yakakosha, tarenda ndiyo inonyanya kukanganisa kunaka kweNC machining, nekuti hunyanzvi hwetsika, hunyanzvi nhanho uye basa rebasa revagadziri vezvirongwa nevashandisi vemichina vanotarisisa kuti midziyo yemhando yepamusoro inogona kutamba sei. Isu tinofanirwa kutarisisa kune ese maficha ekugadzirisa, kunyanya zvinhu zvevanhu, kuitira kuti iyo NC machining centre mold kugadzirisa zvakanyanya uye zvakanyanya.

 

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