Zvakawanda sei zvaunoziva nezve "CNC Machining Center Maintenance Method"?

CNC machining nzvimbo michina yakaoma inoda kugadziridzwa nguva dzose kuti ive nechokwadi chekushanda kwakanaka uye hupenyu hurefu. Heano maitiro mashoma makuru ekugadzirisa:

Lubrication:Kuzora kwakakodzera kwakakosha pakushanda kwakatsetseka kweCNC machining Center. Gara uchitarisa uye kuzadza mafuta ekuzora, girizi, inotonhorera uye mamwe mafuta ekuzora. Tevedzera zvinongedzo zvemugadziri zvenguva dzekuzora uye mhando yemafuta ekushandisa.

Kuchenesa: Geza muchina nguva nenguva kudzivirira kuwanda kwetsvina,
swarf uye mamwe marara. Shandisa akakodzera ekuchenesa maajenti uye maturusi ekubvisa tsvina kubva kuzvinhu zvakakosha semaspindle, zvibatiso zvematurusi uye madhairekitori.

Kuongorora uye kugadzirisa:Kugara uchiongorora uye kugadziriswa kwe shafts, bhora screws, transmission belts, couplings nezvimwe zvikamu. Tarisa pane chero zviratidzo zvekupfeka, kusarongeka kana kukuvara. Ita gadziridzo dziri madikanwa kana kuti kutsiva sezvinodiwa.

Calibration:CNC machining nzvimbo dzinofanirwa kuverengerwa nguva nenguva kuchengetedza chokwadi. Izvi zvinosanganisira kutarisa uye kugadzirisa kurongeka kwenzvimbo, kudzokorora uye zvigadziriso zvekushandisa.

Preventive Maintenance Program:Ita chirongwa chekudzivirira chekuchengetedza chinosanganisira mabasa echinyakare sekuchinja mafirita, kutarisa kubatanidzwa kwemagetsi, uye kutarisa kuchengetedza maficha. Chengetedza marekodhi emabasa ekugadzirisa kuti utaure. Izvo zvinofanirwa kucherechedzwa kuti idzi nzira dzekugadzirisa dzinogona kusiyana zvichienderana neiyo chaiyo mhando uye modhi yeCNC machining Center. Gara uchitarisa zvinyorwa zvemugadziri wemuchina wako uye tsvaga rubatsiro rwehunyanzvi kana zvichidikanwa.

Iko kushanda kwakakodzera pamwe nekuchengetedza CNC zvishandiso zvinogona kumisa kushatisa kusingaite kwechishandiso uye kugara wakajeka nekutadza kamwe kamwe kwechishandiso. Kuchengetedza kungwarira kwechishandiso chemidziyo kunogona kuchengetedza kuchengetedzwa kwenguva refu kweiyo machining chaiyo yemugadziri wemugadziri pamwe nekuwedzera hupenyu hwebasa remudziyo wemidziyo. Iri basa rinoda kukosheswa zvakanyanya pamwe nekuitwa kubva padanho rekutarisisa fekitori!

▌ Munhu anozvidavirira pakuchengeta

1. Mushandi ane basa rekushandisa, kuchengetedza pamwe nekuchengetedza kwakakosha kwemidziyo;

2. Vashandi vekugadzirisa zvigadziridzo ndivo vane basa rekugadzirisa maturusi uye zvakare kuchengetedza kwakakosha;

3. Vashandi vevatungamiri vewekishopu vanozvidavirira pamusoro pekutarisa kwevatyairi pamwe chete nekugadzirisa zvishandiso zvewekishopu yose.

▌ Zvido zvakakosha zvekushandisa CNC midziyo

1. Maturusi ekudzora nhamba anodiwa kudzivirira nzvimbo dzine hunyoro, tsvina yakanyanyisa uye magasi anoparadza;

2. Ramba wakajeka pachiedza chezuva chakananga uye kumwe kupisa kwemwaranzi.Precision CNC machiningmidziyo inoda kudziviswa zvishandiso zvine hombe resonances, senge punching makers, forging equipment, etc;.

3. Iyo tembiricha yekushanda yemidziyo inofanirwa kudzorwa pakati pegumi nemashanu mazinga uye zvakare 35 madhigirii. Iyo chaiyo machining tembiricha nhanho inofanirwa kudzorwa pamatanho angangoita makumi maviri, uyezve tembiricha yekuchinja inoda kurongeka;.

4. Kuti udzivise pesvedzero yekusiyana kwemagetsi makuru (yakakura kupfuura kuwedzera kana minus 10%) pamwe chete nezviratidzo zvinogoneka zvekuvhiringidza, CNC michina inowanzotora yakazvipira tambo magetsi (semuenzaniso, patsanura network kubva kune yakaderera- Voltage simba rekutenderera nzvimbo yeCNC muchina zvishandiso), uye zvakare kuwedzera voltage inotsigira chishandiso nezvimwewo, inogona kuderedza kukanganiswa kwemagetsi epamusoro mhando uye zvakare kukanganisa kwemagetsi.

▌ Mazuva ese machining kunyatsogadzirisa

1. Mushure mekutanga, inofanirwa kupiswa kweinenge 10 mins isati yabata; kana chigadzirwa chacho chikasashandiswa kwenguva yakareba, nguva yekupisa inofanira kuwedzerwa;

2. Tarisa kana dunhu remafuta rakatsetseka;

3. Usati wavhara pasi, isa bhenji rekushanda pamwe chete nechigaro pakati pezvigadzirwa (fambisa katatu-axis stroke kusvika pakati pekugadzirisa kwega yega axis stroke);

4. Mudziyo wemidziyo unochengetwa wakaoma zvachose pamwe nekushambidzika.

▌ Kuchengetedza zuva nezuva.

1. Kuchenesa pamwe nekuchenesa guruva uyewo mafirita esimbi emudziyo wemudziyo mazuva ose: anosanganisira midziyo yekudzora dhizaini, pini tepi gomba, ngoro yemidziyo, musoro wemidziyo pamwe netaper manejimendi, ruoko rwemagazini yemuchina pamwe neimba yekuchengetera zvinhu, turret; XY axis sheet simbi gadhi, mudziyo Inner inochinjika hose, tangi ketani chishandiso, chip nyere, zvichingodaro;.

2. Tarisa mwero wemafuta ekuzora kuti uve nechokwadi chekuzora kwemudziyo mudziyo;.

3. Tarisa uone kana chinotonhodza chiri mumudziyo unotonhodza chinokwana, uyezve kana chisina kukwana, chisanganise nenguva;

4. Tarisa kana mhepo yemhepo yakajairika;.

5. Ongorora kana kuvhuvhuta kwemhepo yegomba rekoni mupini kwakajairika, chenesa koni yakazaruka mupini nejira rakachena redonje, uyewo pfapfaidza mafuta akareruka;.

6. Chenesa mudziyo magazini ruoko uyewo mudziyo, kunyanya chikwambo;.

7. Tarisa uone kana mwenje yese yezviratidzo pamwe nemwenje yambiro isina kujairika ndeyejairika;.

8. Tarisa kuti pane kudonha mupombi yemafuta ekusimbisa mudziyo pombi;.

9. Mushure mekushanda kwezuva nezuva kwechigadzirwa chekushandisa chapera, ita kuchenesa pamwe nekuchenesa basa;.

10. Chengetedza mhepo yakatenderedza mugadziri yakatsvinda.

▌ Kuchengeta kwevhiki nevhiki

1. Chenesa sefa yemhepo yekupisa kupisa, sefa yepombi inotonhorera uye pombi yemafuta ekuzora;

2. Tarisa uone kana siruuru yemudziyo yakasununguka uye kana dhiri nebanga rakachena;

3. Ongorora kana matatu-axis mechanical mabviro akaverengerwa;

4. Ongorora kana kufamba kwechigadziro chekugadzirisa ruoko rwemagazini yezvishandiso kana kutenderera kwebanga disc yemagazini yemudziyo yakatsetseka;

5. Kana pane inotonhorera yemafuta, tarisa mafuta emafuta anotonhorera, kana ari pasi pechiyero mutsara, tapota zadza mafuta anotonhora munguva;

6. Gadzirisai zvinosvibisa pamwe chete nemvura mugasi rakatsikirirwa, ongorora huwandu hwemafuta mumafuta ekuparadzanisa haze, ongorora kana mavharuvhu e-solenoid ari kushanda kazhinji, pamwe nekuongorora kuiswa chisimbiso chepneumatic system, kubva pakunaka kwe gasi system yakatwasuka inokanganisa kutsiva Banga pamwe nerubrication system;

7. Dzivisa tsvina neguruva kubva pakupinda muCNC tool. Mumusangano wekugadzira, pane kazhinji kacho mhute yemafuta, tsvina pamwe chete nehupfu hwesimbi mumhepo. Pavanongodonha pabhodhi reamai kana zvemagetsi maturusi muCNC system, zviri nyore kwazvo kugadzira iyo insulation kuramba pakatimachining zvikamukudzika, uye kugadzira kukanganisa kucnc milled zvikamuuye motherboard.

▌ Mwedzi-ku-mwedzi Kuchengeta

1. Tarisa iyo lubrication mamiriro eiyo shaft track, uye zvakare iyo track yepasi inofanirwa kuve yakanyatso mafuta;

2. Ongorora uye zvakare kurongedza mabhatani ekurambidza uye zvakare kubata zvidhinha;

3. Ongorora kana mafuta ari mu blade cyndrical tube mafuta mug yakakwana, uye wobva wawedzera nenguva kana isina kukwana;

4. Ongorora kana ndiro yechiratidzo uyewo yekuzivisa nameplate pamushini zvakajeka uye zviripo.

▌ Semi-pagore kuchengetedza

1. Disassemble shaft chip security cover, chenesa shaft oil pipe joint, round overview screw, matatu-axis limitation bhatani, uyewo tarisa kuti ndizvo here. Ongorora kana yakaoma njanji wipers yeaxis yega yega inoramba iri muchimiro chakanaka;

2. Tarisa kana servo motors yeaxis imwe neimwe uye musoro uri kumhanya kazhinji, pamwe chete kana pane chero ruzha rusina kujairika;

3. Tsiva mafuta eiyo hydraulic unit uye zvakare mafuta eiyo inononoka sisitimu yemagazini mudziyo;

4. Tarisa kubvumidzwa kweakisi imwe neimwe, pamwe nekushandura huwandu hwekugadzirisa kana zvichidiwa;

5. Chenesa tsvina mubhokisi remagetsi (ona kuti muchina unodzimwa);

6. Nyatsoongorora kuti kufona, majoints, outlets and also switchch are normal;.

7. Ongorora kana zvakavanzika zvese zviri nyore uye zvinowanzoitika;

8. Ongorora pamwe nekuchinja dhigirii remuchina;.

9. Geza tangi yemvura yekucheka pamwe nekushandura mvura yekucheka.

▌ Kugadzirisa kwegore negore kana kugadzirisa

Ramba uchifunga: Nyanzvi yekuchengetedza kana kugadzirisa kunoda kuurayiwa nenyanzvi vanogadzira.

1. Iyo baseseti yekuchengetedza system inofanirwa kuve nekubatana kukuru kuve nechokwadi chekuchengetedzwa kwemunhu;

2. Ita zviongorudzo zvenguva dzose pazvikamu zvakakosha zvakadai semafambisi ematunhu, contactors, single-phase kana matatu-phase arc extinguishers. Kana dunhu rakasununguka kana ruzha rwakanyanya, dzidza chinhu pamwe nekubvisa njodzi dzakavanzika;

3. Iva nechokwadi chekuti feni yekutonhodza mukombi yemagetsi iri kushanda kazhinji, zvikasadaro inogona kukonzera kukuvadzwa kuzvinhu zvesimba;

4. Kana fuse ichiputirwa pamwe chete nemhepo inoshandura nzendo kazhinji, chikonzero chinofanira kudzidzwa uye zvakare kubviswa munguva;

5. Ongorora kurongeka kwakatwasuka kweakisi imwe neimwe uye zvakare gadzirisa iyo geometric chaiyo yemuchina wemidziyo. Dzora kana kusangana nezvinodiwa zvemudziyo wemudziyo. Nekuti kurongeka kwejometri ndiyo hwaro hwehuwandu hwehunyanzvi hwematurusi emuchina. Semuyenzaniso, kana verticality yeXZ neYZ isina kunaka, inokonzeresa coaxiality uye symmetry yeworkpiece, uyezve kana perpendicularity yepini patafura yakaipa, inokanganisa kufanana kwenzvimbo yebasa uye nezvimwe. . Nechikonzero ichocho, kudzoreredzwa kweiyo geometric kurongeka ndiko kutarisisa kwekuchengetedza kwedu;

6. Ongorora kupfeka uye kujekesa pakati pemagetsi emagetsi e-axis imwe neimwe uye screw poles, uyewo tarisa kana mabheji anotsigira kumativi ose maviri e-axis imwe neimwe akakuvadzwa. Kana kubatanidza kana kubereka kwakanganiswa, kunosimudza ruzha rwekushanda kwechishandiso, kukanganisa kurongeka kwechishandiso chemuchina, kukuvadza mhete yekutonhorera ye screw pole, kukonzeresa kubuda kwekudzikisa mvura, uye kukanganisa hupenyu. ye screw pole uyewo shinda;

7. Ongorora chivharo chekudzivirira cheakisi imwe neimwe uye chitsiva kana zvichikosha. Kana chivharo chekuchengetedza chisina kunaka, chinosimudzira kupfekedzwa kwenjanji. Kana paine mhirizhonga yakakura, haizongosimudza matani chete pamudziyo wemidziyo, asi zvakare ichikonzeresa kukuvadza kwakanyanya kune njanji yekutarisa;

8. Kutwasanudza kwegororo danda, sezvo vamwe vatengi vanokonzeresa deformation ye screw rod mushure mekupokana kwemidziyo yemidziyo kana chivharo chiri pakati pesimbi yeplug haina kunaka, iyo inopesvedzera zvakananga machining echokwadi chemugadziri mudziyo. Isu takatanga kusunungura screw pole kuti iite yakasikwa, uye mushure mekuisa screw pole zvinoenderana nemirairo yekugadzirisa kuti ive nechokwadi chekuti screw rod haina simba rinoparadza sekurebesa kwazvinogoneka mukati mekufamba, kuve nechokwadi. kuti screw pole yakafanana mune yakasikwa mamiriro panguva yekubata;

9. Tarisa uye gadzirisa bhanhire rekutumira bhandi reiyo shaft huru yemudziyo mudziyo, gadzirisa zvakakodzera kusimba kweV-bhandi, dzivirira mugadziri kubva pakutsvedza kana kurasikirwa nekutendeuka mukati mekugadzirisa, shandura V-bhandi reiyo shaft huru kana zvichikosha. , uye zvakare tarisa bhanhire rekushungurudzika kwe1000r / min primary shaft yepamusoro uye yakaderera gear kutendeuka Huwandu hwemafuta muvhiri cyndrical tube. Iwedzere pazvinenge zvakakosha, kusavapo kweoiri kunozokonzeresa kutadza panguva yekushandurwa kwegiya, kukonzeresa kushata kwepamusoro mukati mekugaya, uye kuderedza torque yekudzikisa kusvika pasi;

10. Kuchenesa pamwe chete nekugadziriswa kwemagazini yemudziyo. Shandura kutendeuka kwemagazini yemudziyo kuti uite padivi petafura, shandura circlip kana zvichidikanwa, gadzirisa kona yebhiriji rekutenderera uye kutenderera coefficient yemagazini yekushandisa, pamwe nekuwedzera girisi yekuzora kune chimwe nechimwe chinotamisa chikamu;

11. Misa iyo sisitimu kubva pakupisa: Unoda kuongorora kana mafeni emhepo anofefetera paCNC wadhiropu ari kushanda kazhinji. Tarisa kana sefa yemhepo duct yakavharwa. Kana pane guruva rakawandisa pane sefa, kana isina kucheneswa nenguva, tembiricha muCNC cabinet ichadhura;

12. Kugara kugadziridzwa kweiyo yekupinza / yekubuda mudziyo weCNC system: Tarisa uone kana mutsara wekutumira wemuchina wemidziyo wakuvadzwa, kana iyo interface uye zvakare port screw nzungu zvakasununguka uye zvakare inodonha, ingave network tambo yakaiswa zvakasimba. , uyewo router inocheneswa uye inochengetedzwawo;

13. Kugara uchiongorora pamwe nekutsiviwa kweDC mota mabhurashi: Kunyanya kupfeka kweDC mota mabhurashi kuchakanganisa kushanda kwemota yemagetsi uye kukonzeresa kukuvadzwa kumota yemagetsi. Nekuda kweizvozvo, kuongororwa nguva dzose uye zvakare kutsiva mota mabhurashi kunofanirwa kuitwa.CNC kutendeuka, CNC milling machines, machining centers, etc zvinofanirwa kuongororwa gore negore;

14. Nguva zhinji tarisa uye zvakare shandura bhatiri rekuchengetedza: iyo general manhamba yekudzora system ine rechargeable bhatiri yekuchengetedza dunhu reiyo CMOS RAM dhizaini yekuchengetedza kuti ivimbise kuti iyo system inogona kuchengetedza zvinhu zvekuyeuka kana sisitimu isingabatirwe. Kazhinji, kunyangwe vasina kukundikana, vanofanirwa kuchinjwa kamwe pagore kuti ive nechokwadi chekuti system inoshanda nemazvo. Kutsiviwa kwebhatiri kunofanirwa kuitwa pasi pesimba rekupa simba reiyo CNC system kudzivirira ruzivo rwuri mu RAM kubva pakudururwa mukati mekutsiva;

15. Rongedza zvikamu zvemagetsi mubhokisi rekutonga, chengetedza uye simbisa mamiriro ekutsanya emagetsi; yakarongeka pamwe nekuchenesa iyo CNC system control chikamu, redunhu bhodhi, muteveri, mhepo sefa, yekudziya sink, zvichingodaro; rongedza zvikamu zvemukati zvepaneti yekuvhiya, kadhi redunhu, Fani, tarisa kusimba kwezviteshi.

   Nzvimbo dzeAnebon dzakashongedzerwa zvakanaka pamwe nekusimbisa kwemhando yepamusoro mumatanho ese ekugadzira inoita kuti Anebon ive nechokwadi chekuzadzikiswa kwemutengi kune cnc zvidiki zvikamu, chikamu chekugayo, kukanda zvikamu zvine humbowo hunosvika 0.001 mm yakagadzirwa muChina. Anebon yakakosha mubvunzo wako, Kuti uwane rumwe ruzivo, ndapota taura neAnebon nekukasira, tichakupindura ASAP!
Huru hwekudzikisira mwero weChina mitengo yefungidziro yezvigadzirwa zvemuchina, cnc inoshandura chikamu uye cnc milling chikamu. Anebon kuverenga pamhando uye kugutsikana kwevatengi kunowanikwa neboka revanhu vakazvipira zvakanyanya. Chikwata cheAnebon chinoshandisa tekinoroji yechizvino-zvino chinopa zvinhu zvemhando yepamusoro zvinhu uye mishonga inodiwa zvakanyanya pamwe nekuyemurwa nevatengi vedu pasi rese.