Revolutionizing Manufacturing: High Gloss Seamless Injection Molding

Chinhu chakakosha chepamusoro-gloss jekiseni molding ndiyo mold yekudzora tembiricha system. Kusiyana neyakajairwa jekiseni kuumba, mutsauko mukuru uri mukutonga kwekushisa kwe mold pane zvinodiwa zvemajekiseni ekuumba michina. Iyo mold tembiricha yekudzora system ye-high-gloss jekiseni molding inowanzonzi seyepamusoro-gloss mold tembiricha controller. Iyi sisitimu inoshanda mu tandem neyakajairwa jekiseni rekugadzira michina kuwiriranisa zviito panguva yekuzadza, kumanikidza kubata, kutonhora, uye kuvhura uye kuvhara kwejekiseni kuumba.

yakakwira gloss isina musono jekiseni molding process2

Iyo tembiricha yekudzora tekinoroji tekinoroji ndiyo nzira yekudziya yenzvimbo yekuumbwa, uye yakakwirira-gloss mold pamusoro inonyanya kuwana kupisa kuburikidza nedzinotevera nzira:

1. Heating nzira yakavakirwa pakupisa conduction:Kupisa kunoitwa kune mold pamusoro kuburikidza nemapombi emukati me mold uchishandisa mafuta, mvura, chiutsi, uye magetsi ekudziya zvinhu.

2. Heating nzira yakavakirwa pakupisa mwaranzi:Kupisa kunowanikwa kuburikidza nemwaranzi yakananga yesimba rezuva, laser beam, electron danda, infrared mwenje, murazvo, gasi, uye mamwe mavhu.

3. Kupisa nzvimbo ye mold kuburikidza nemunda wayo wekupisa: Izvi zvinogona kuwanikwa kuburikidza nekupikisa, electromagnetic induction heat, nezvimwe.

Parizvino, anoshanda ekudziya masisitimu anosanganisira muchina wekushisa kwemafuta ekupisa-kupisa kwemafuta ekupisa, muchina wekupisa wemvura wakanyanya kupisa uye kudzvanya kwemvura kuchinjisa kupisa, muchina wekushisa mold yekupisa kupisa, magetsi ekupisa mold tembiricha. muchina wemagetsi kupisa pombi kupisa kwekutamisa, pamwe ne electromagnetic induction heat system uye infrared radiation yekudziya system.

 

(l) Oiri tembiricha muchina wepamusoro-tembiricha oiri kupisa kupisa

Iyo mold yakagadzirwa neyunifomu yekudziya kana kutonhora nzira, inowanikwa kuburikidza nemafuta ekudziya system. Iyo mafuta ekudziya system inobvumira preheating mold pamwe nekutonhodza panguva yekuita jekiseni, ine tembiricha yepamusoro ye350 ° C. Nekudaro, iyo yakaderera yekupisa conductivity yemafuta inoguma nekuderera kwekuita, uye mafuta uye gasi zvinogadzirwa zvinogona kukanganisa kunaka kwepamusoro-gloss molding. Pasinei nezvipingamupinyi izvi, bhizinesi rinowanzo kushandisa michina yekushisa yemafuta uye ine ruzivo rwakakura mukushandiswa kwavo.

 

(2) High-pressure yemvura tembiricha muchina wekupisa kwakanyanya uye yakanyanya-kumanikidza mvura kupisa kupisa

Iyo mold yakagadzirwa nemapombi akanyatsogadzikana mukati, uye kupisa kwakasiyana kwemvura kunoshandiswa pamatanho akasiyana. Munguva yekupisa, kupisa kwepamusoro uye mvura inopisa zvikuru inoshandiswa, asi panguva yekutonhora, mvura yakadzika-inotonhorera inoshandiswa kugadzirisa kupisa kwepamusoro pe mold. Mvura yakamanikidzwa inogona kusimudza tembiricha kusvika 140-180 ° C nekukurumidza. Aode's GWS system ndiyo sarudzo yepamusoro yevagadziri vemhando yepamusoro-yepamusoro-yepamusoro-yepamusoro-inotsikirira tembiricha yekudzora tembiricha yemvura nekuti inobvumira kudzokororwa kwemvura inopisa, zvichikonzera kuderera kwemari yekushandisa. Parizvino ndiyo inonyanya kushandiswa sisitimu mumusika wepamba uye inoonekwa seyakanakisa imwe nzira kune steam.

CNC machining process3

(3) Steam mold tembiricha muchina wekutamisa kupisa kweutsi

Iyo mold yakagadzirwa nemapombi akaenzana kubvumira kuiswa kwemhepo panguva yekupisa uye kushandura kumvura yakadzika-kupisa panguva yekutonhora. Iyi nzira inobatsira kuwana yakakwana mold pamusoro tembiricha. Nekudaro, kushandisa yakakwirira-tembiricha uye yakanyanya-kudzvanya mhepo yekudziya masisitimu kunogona kutungamirira kumutengo wepamusoro wekushandisa sezvo zvinoda kuisa boiler michina uye yekuisa mapaipi. Pamusoro pezvo, nekuda kwekuti chiutsi hachidzokororwe mukugadzira, chine nguva yakareba yekupisa kana ichienzaniswa nemvura. Kusvika pa tembiricha ye mold ye 150°C kunoda 300°C yemhute.

 

(4) Magetsi anopisa mold tembiricha muchina wekupisa kupisa kwemagetsi ekudziya pombi

Resistance heat elements semagetsi ekupisa mahwendefa, mafuremu, uye mhete zvinoshandisa magetsi ekudziya pombi, nepombi yemagetsi yekudziya ndiyo inonyanya kushandiswa. Iyo ine simbi chubhu goko (kazhinji simbi isina simbi kana mhangura) ine spiral electric heat alloy wire (yakagadzirwa nickel-chromium kana iron-chromium alloy) yakagovaniswa pamwe nepakati axis yepombi. Iyo isina chinhu yakazadzwa uye yakasungirirwa ne magnesia, iyo ine kuvharidzirwa kwakanaka uye kupisa kwekushisa, uye migumo miviri yepombi yakavharwa ne silica gel. Magetsi ekudziya zvinhu anoshandiswa kupisa mweya, solids, uye zvinwiwa zvakasiyana.

Parizvino, iyo yekudziya sisitimu yemagetsi yakaiswa yakananga maheater mu mold inodhura, uye mold design patent inoda kubhadharwa. Zvisinei, pombi dzekudziya dzemagetsi dzinopisa nekukurumidza, uye tembiricha inogona kudzorwa kusvika 350°C. Nehurongwa uhwu, tembiricha yekuumbwa inogona kupiswa kusvika 300 ° C mumasekonzi gumi nemashanu uye yozotonhodzwa kusvika 20 ° C mumasekonzi gumi nemashanu. Iyi sisitimu inokodzera zvigadzirwa zvidiki, asi nekuda kwepamusoro tembiricha yekudziya waya yekudziya yakananga, hupenyu hwehukama hunopfupiswa.

 

(5) Yakakwira-frequency electromagnetic induction heat system inowedzera tembiricha yebasa rekushanda zvinoenderana nemusimboti wemagetsi induction.

Iyo ganda mhedzisiro inokonzera yakasimba eddy mafungu kuti aumbe pamusoro peiyomachining zvikamu, ivo vasina simba mukati uye vanosvika zero pakati. Somugumisiro, nzira iyi inogona kungopisa pamusoro pebasa rekushanda kusvika pakadzika zvishoma, zvichiita kuti nzvimbo yekupisa idiki uye chiyero chekupisa chinokurumidza - chinopfuura 14 ° C / s. Semuenzaniso, chirongwa chakagadzirwa neChung Yuan University kuTaiwan chakawana tembiricha inodarika 20 °C/s. Kana kupisa kwepamusoro kwapera, kunogona kusanganiswa nekukurumidza kutonhora kutonhora kwemidziyo kuti iwane kukurumidza kupisa uye kutonhora kwenzvimbo ye mold, zvichiita kuti shanduko idzore tembiricha.

yakakwira gloss isina musono jekiseni molding process1

(6) Infrared radiation heat system Vatsvakurudzi vari kugadzira nzira inoshandisa infrared mwaranzi kupisa mhango zvakananga.

Iyo fomu yekutamisa kupisa yakabatana neiyo infrared ndeye radiation kupisa kupisa. Iyi nzira inofambisa simba kuburikidza nemagetsi emagetsi, haidi kupisa svikiro, uye ine kumwe kugona kupinda. Kuenzaniswa nedzimwe nzira, inopa zvakanakira sekuchengetedza simba, chengetedzo, zvishandiso zviri nyore, uye nyore kusimudzira. Nekudaro, nekuda kwekusasimba kunyura kwemurazvo wesimbi inopenya, kumhanya kwekupisa kunogona kukurumidza.

 

(7) Gasi receipt system

Iko jekiseni repamusoro-tembiricha gasi mugomba rekuzadza risati razadza rinogona kukurumidza uye nemazvo kuwedzera tembiricha yepasi kusvika pa200 ° C. Iyi nzvimbo yepamusoro-yekushisa iri padyo nenzvimbo ye mold inodzivirira nyaya dzekuenderana nekuda kwekusiyana kwakanyanya kwekushisa. Iyi tekinoroji inoda kugadziridzwa kushoma kune iripo mold uye ine yakaderera mutengo wekugadzira, asi inoda yakakwira yekuisa chisimbiso.

Nekudaro, kuchine mamwe matambudziko neiyo tembiricha yekudzora system. Nzira dzekudziya dzinoshanda dzakadai sehutsi uye kudziya kwemvura kwepamusoro kunogumira, uye kuumbwa kwejekiseni rakakwirira-gloss kunoda yakaparadzana mold tembiricha yekudzora tembiricha inoshandiswa pamwe chete nemuchina wekuumba jekiseni. Uyezve, michina uye mari yekushandisa yakakwira. Chinangwa ndechekugadzira uye kuita hupfumi hunobudirira hukuru-hukuru kugadzirwa kweinosiyana mold yekudzora tembiricha pasina kukanganisa kutenderera kutenderera. Tsvagiridzo yeramangwana uye budiriro inodiwa, kunyanya mune inoshanda, yakaderera-yekukurumidza nzira dzekudziya uye yakasanganiswa yakakwirira-gloss jekiseni rekuumba michina.

High-gloss jekiseni molding inzira yakajairika inoshandiswa nemajekiseni ekuumba mabhizinesi, ayo anogadzira zvigadzirwa zvinopenya. Nekuwedzera tembiricha yekudziya yekunyungudika kuyerera kumberi uye nzvimbo yekubata yenzvimbo inofa, yakaoma mold zvikamu zvinogona kudzokororwa zviri nyore. Nekubatanidza yakakwirira-kupenya kwepamusoro molds neakakosha einjiniya mapurasitiki, yakakwirira-gloss jekiseni molding zvigadzirwa zvinogona kuwanikwa mune imwe nhanho. Izvilathe processinozivikanwawo seyekukurumidza thermal cycle jekiseni molding (RHCM) nekuda kwekukurumidza kupisa uye kutonhora, kusiyanisa tembiricha yekuumbwa, inoshanduka tembiricha yekuumbwa, uye kushandura kutonhora uye kupisa mold tembiricha yekudzora tembiricha. Iyo inonzi zvakare seyakapfapfaidza-isina jekiseni kuumba, hapana-weld chiratidzo, uye kwete-yekuteedzera jekiseni kuumba yekubvisa kudiwa kwemashure-kugadzirisa.

Nzira dzekudziya dzinosanganisira chiutsi, magetsi, mvura inopisa, tembiricha yepamusoro yemafuta, uye induction inodziya mold tembiricha yekudzora tekinoroji. Mold tembiricha yekudzora michina inowanikwa mumhando dzakasiyana siyana senge chiutsi, chinopisa, chemagetsi, mvura, mafuta, uye electromagnetic induction mold tembiricha michina.

 

 

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Nguva yekutumira: Sep-02-2024
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