Gumi neshanu akakosha ruzivo mapoinzi eCNC programming CNC machining / CNC cutter

1. Chishandiso chinonyanya kukosha mukugadzira

Kana chero chishandiso chikamira kushanda, zvinoreva kuti kugadzira kunomira. Asi hazvireve kuti chishandiso chese chine kukosha kwakafanana. Chishandiso chine nguva yakareba kwazvo yekucheka chine simba rakakura pakutenderera kwekugadzira, saka pane imwecheteyo, kutarisisa kunofanirwa kubhadharwa kune ichi chishandiso. Mukuwedzera, kutarisisa kunofanirawo kubhadharwa kune machining ezvikamu zvakakosha uye maturusi ekucheka ane yakanyanya kuomesesa machining kushivirira renji. Pamusoro pezvo, maturusi ekucheka ane hurombo chip control, senge madhiri, maturusi ekugezera uye tambo machining maturusi, anofanirwawo kutariswa. Kudzima nekuda kwekushaya chip control

2. Kufananidza nemuchina wekushandisa

Chishandiso chacho chakakamurwa kuva chimbo chekurudyi uye chekuruboshwe, saka zvakakosha kuti usarudze chimbo chakakodzera. Kazhinji, chimbo chekurudyi chakakodzerwa nemichina yeCCW (inotarisa kudivi reiyo spindle); chishandiso chekuruboshwe chakakodzera michina yeCW. Kana uine lathes akati wandei, mamwe anobata maturusi ekuruboshwe, uye mamwe maturusi ekuruboshwe anowirirana, sarudza maturusi ekuruboshwe. Pakugaya, vanhu vanowanzosarudza mamwe maturusi epasirese. Asi kunyangwe iyi mhando yechishandiso ichivhara huwandu hwakakura hwemachining, zvakare inoita kuti iwe urasikirwe nekuomarara kwechishandiso nekukasira, inowedzera kutsauka kwechishandiso, inoderedza maparamendi ekucheka, uye inogona kukonzera machining vibration. Pamusoro pezvo, saizi uye huremu hwechishandiso zvinoganhurirwa neane manipulator ekuchinja chishandiso. Kana uri kutenga mudziyo wemuchina une kutonhodza kwemukati kuburikidza neburi riri muspindle, ndapota sarudzawo chishandiso chine chekutonhodza chemukati kuburikidza neburi.

3. Kufananidza nezvinhu zvakagadziriswa

Kabhoni simbi ndiyo inonyanya kushandiswa kugadzira muchina, saka maturusi mazhinji akavakirwa pakugadzirisa kwekabhoni simbi machining dhizaini. Blade brand ichasarudzwa zvinoenderana neyakagadziriswa zvinhu. Mugadziri wezvishandiso anopa nhevedzano yemitumbi yezvishandiso uye anofananidzwa mabladhi ekugadzirisa zvisiri-ferrous zvinhu zvakaita se superalloys, titanium alloys, aluminium, macomposites, mapurasitiki uye simbi dzakachena. Paunenge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge uchinge rwuri zvinhu zviri pamusoro, ndapota sarudza chishandiso chine zvinhu zvinoenderana. Iyo yakawanda yakawanda yemhando ine dzakasiyana-siyana dzakatevedzana dzekucheka maturusi, zvichiratidza kuti ndezvipi zvinhu zvakakodzera kugadzirisa. Semuenzaniso, iyo 3PP yakatevedzana yedaelement inonyanya kushandiswa kugadzira aruminiyamu alloy, iyo 86p yakatevedzana inonyanya kushandiswa kugadzira simbi isina tsvina, uye iyo 6p yakatevedzana inonyanya kushandiswa kugadzira yakakwirira-yakasimba simbi.

4. Cutter tsanangudzo

Chikanganiso chakajairika ndechekuti iyo yakasarudzwa yekuchinjisa chishandiso idiki uye iyo yekugayo dhizaini yakakurisa. Maturusi makuru ekushandura maturusi akanyanya kuomarara, nepo maturusi makuru ekugaya haasi kungodhura chete, asiwo ane nguva yakareba yekucheka. Kazhinji, mutengo wezvishandiso zvakakura wakakwirira kudarika wezvishandiso zviduku.

5. Sarudza chinotsiva blade kana regrinding mudziyo

Nheyo yekutevera iri nyore: edza kudzivirira kukuya chishandiso. Pamusoro pezvibooreso zvishoma uye magumo ekuchekesa milling, kana mamiriro ezvinhu achibvumidza, edza kusarudza anogona kutsiva blade mhando kana inotsiviwa musoro mhando yekucheka. Izvi zvinokuchengetera mutengo wevashandi uye uwane yakagadzikana yekugadzirisa mhinduro.

6. Tool zvinhu uye brand

Sarudzo yezvishandiso zvekushandisa uye mhando yakanyatsoenderana nekuita kwechinhu chinogadziriswa, iyo yakanyanya kumhanya uye chiyero chekudya chemuchina chishandiso. Sarudza chimwe chishandiso chemhando yeboka rezvinhu kuti rigadziriswe, kazhinji chivharo checoating alloy. Tarisa kune "inokurudzirwa chati yemhando yekushandisa" inopihwa nemupi wezvishandiso. Mukushandisa kunoshanda, chikanganiso chakajairwa kutsiva magiredhi akafanana evamwe vagadziri vezvishandiso kuyedza kugadzirisa dambudziko rehupenyu hwekushandisa. Kana chishandiso chako chiripo chekucheka chisina kunaka, chinogona kuunza mhedzisiro yakafanana nekuchinja mhando yevamwe vanogadzira vari pedyo newe. Kuti ugadzirise dambudziko, chikonzero chekutadza kwechishandiso chinofanira kujekeswa.

7. Simba rinodiwa

Nheyo inotungamira ndeyekuita zvakanakisa pane zvese. Kana iwe ukatenga chigayo chine simba re 20HP, saka, kana workpiece nekugadzirisa zvichibvumira, sarudza chigadziro chakakodzera uye magadzirirwo ekugadzirisa, kuitira kuti iwane 80% yesimba remuchina. Chengetedza zvakanyanya kune simba / tachometer mubhuku rekushandisa remuchina chishandiso, uye sarudza chishandiso chekucheka chinogona kuita zvirinani kucheka application zvinoenderana neanoshanda simba renji remuchina wekushandisa simba.

8. Nhamba yekucheka mitsetse

Nheyo yacho ndeyokuti zvakawanda zviri nani. Kutenga chishandiso chekushandura nekaviri kucheka hakureve kubhadhara kaviri mutengo. Mumakore gumi apfuura, dhizaini yepamberi yakawedzera zvakapetwa kaviri nhamba yekucheka mipendero yemagroovers, kucheka uye kumwe kuisa milling. Tsiva chigayo chepakutanga nechekacheka chepamusoro chine gumi nematanhatu ekucheka

9. Sarudza chinhu chakakosha kana modular chishandiso

Diki cutter inonyanya kukodzera kugadzirwa kwakabatana; hombe cutter inonyanya kukodzera modular dhizaini. Kune maturusi makuru, kana chishandiso chikatadza, vashandisi vanowanzoda kutsiva zvikamu zvidiki uye zvisingadhuri kuti vawane zvishandiso zvitsva. Izvi ndezvechokwadi kunyanya kune grooving uye maturusi anofinha.

10. Sarudza chimbo chimwe chete kana multi-function tool

Iyo diki iyo workpiece, iyo inonyanya kukodzera iyo composite chishandiso chiri. Semuyenzaniso, multifunctional turusi inogona kushandiswa mukomboni kuchera, kutendeuka, mukati mukati megomba kugadzirisa, shinda kugadzirisa uye chamfering. Zvechokwadi, iyo yakanyanya kuoma iyo workpiece iri, iyo inonyanya kukodzera iyo yakawanda-inoshanda zvishandiso. Maturusi emuchina anogona chete kuunza mabhenefiti kwauri paanenge achicheka, kwete kana amiswa.

11. Sarudza dhizaini yakajairika kana isiri-yakajairwa yakakosha chishandiso

Nekuzivikanwa kwenhamba yekudzora machining Center (CNC), inowanzo tenda kuti chimiro chebasa chinogona kuitika nehurongwa pane kuvimba nekucheka maturusi. Naizvozvo, zvisiri-standard akakosha maturusi haachadiwi. Muchokwadi, zvishandiso zvisiri-yakajairwa zvichiri kuverengera 15% yezvese maturusi ekutengesa nhasi. Sei? Kushandiswa kwezvishandiso zvakakosha zvinogona kusangana nezvinodiwa zveiyo saizi workpiece saizi, kuderedza maitiro uye kupfupisa kutenderera kwekugadzirisa. Pakugadzirwa kwemazhinji, asiri-akajairwa akakosha maturusi anogona kupfupisa machining kutenderera uye kuderedza mutengo.

12. Chip control

Ramba uchifunga kuti chinangwa chako ndechekugadzirisa workpiece, kwete machipisi, asi machipisi anogona kuratidza zvakajeka mamiriro ekucheka kwechishandiso. Kazhinji, pane stereotyping yemachipisi, sezvo vanhu vazhinji vasina kudzidziswa kududzira machipisi. Rangarira iyo inotevera musimboti: machipisi akanaka haaparadze kugadzirisa, machipisi akaipa anopesana.

Mazhinji mablades akagadzirwa ane chip breaking slots, ayo akagadzirwa zvinoenderana nechiyero chekudya, kungave kureruka kucheka kana kunorema kucheka.

Madiki machipisi, zvakanyanya kuoma kuapwanya. Chip control idambudziko hombe kune zvakaoma kumashini zvinhu. Kunyange zvazvo zvinhu zvinogadziriswa zvisingagoni kutsiviwa, chishandiso chinogona kuvandudzwa kuti chigadzirise kumhanya kwekucheka, chiyero chekudya, kudzika kwekucheka, tip fillet radius, etc. Icho mhedzisiro yesarudzo yakazara yekukwirisa chip uye machining.

13. Kuronga

Pamberi pezvishandiso, maworkpiece uye CNC muchina maturusi, zvinowanzodikanwa kutsanangura nzira yekushandisa. Zvakanaka, nzwisisa iyo yakakosha kodhi yemuchina uye uve nepamusoro CAM software mapakeji. Nzira yezvishandiso inofanira kufunga nezvemaitiro echishandiso, senge slope milling angle, kutenderera kutungamira, chikafu, kucheka kukurumidza, etc. Chishandiso chega chega chine hurongwa hwekugadzira tekinoroji kupfupisa machining kutenderera, kuvandudza chip uye kuderedza simba rekucheka. Yakanaka CAM software package inogona kuchengetedza vashandi uye kugadzirisa chibereko.

14. Sarudza zvishandiso zvitsva kana maturusi akajairwa akura

Nekuvandudzwa kwehunyanzvi hwepamusoro, kugadzirwa kwemidziyo yekucheka kunogona kupetwa kaviri makore gumi ega ega. Kana uchienzaniswa nekucheka paramita yakakurudzirwa makore gumi apfuura, iwe uchaona kuti maturusi ekucheka emazuva ano anogona kupeta machining kunyatsoshanda uye kuderedza simba rekucheka ne30%. Iyo alloy matrix yechishandiso chitsva chekucheka yakasimba uye yakawanda ductile, iyo inogona kuwana yakakwirira yekucheka kukurumidza uye yakaderera yekucheka simba. Chip breaking groove uye mhando ine yakaderera chaiyo uye yakafara yunivhesiti yekushandisa. Panguva imwecheteyo, maturusi emazuva ano ekucheka anowedzerawo kuita kwakasiyana-siyana uye modularity, izvo pamwe chete zvinoderedza hesiti uye kuwedzera mashandisirwo ekucheka maturusi. Kuvandudzwa kwematurusi ekucheka kwakonzerawo kutsva kwechigadzirwa dhizaini uye kugadzirisa pfungwa, senge overlord cutter ine kutendeuka uye grooving mabasa, hombe yekugaya yekucheka, uye yakasimudzira yakakwirira-kumhanya machining, micro lubrication kutonhora (MQL) kugadzirisa uye kutendeuka kwakaoma. teknolojia. Zvichienderana nezviri pamusoro uye zvimwe zvikonzero, iwe zvakare unofanirwa kutevedzera yakanyanya kunaka nzira yekugadzirisa uye kudzidza ichangoburwa tekinoroji tekinoroji, zvikasadaro kune njodzi yekudonha kumashure.

15. Mutengo

Kunyangwe mutengo wekucheka maturusi wakakosha, hauna kukosha semutengo wekugadzira nekuda kwekucheka maturusi. Kunyange zvazvo banga rine mutengo waro, ukoshi chaihwo hwebanga hunotsamira mumutoro warinoita nokuda kwokubereka. Kazhinji, chishandiso chine mutengo wakaderera ndicho chine mutengo wepamusoro wekugadzira. Mutengo wekucheka maturusi unongoverengera 3% yemutengo wezvikamu. Saka tarisa pakubudirira kwechishandiso, kwete mutengo wekutenga.

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