Kukosha kwekushandiswa kwematurusi ekuyera muCNC machining
Kurongeka uye Kururama:
Maturusi ekuyeresa anogonesa machinists kuti awane chaiwo uye chaiwo zviyero zvezvikamu zviri kugadzirwa. CNC michina inoshanda yakavakirwa pamirayiridzo chaiyo, uye chero kusawirirana muzviyero kunogona kukonzera akaremara kana kusashanda zvikamu. Maturusi ekuyeresa akadai semacaliper, mamicrometer, uye geji anobatsira kuona nekuchengetedza zviyero zvinodiwa, kuve nechokwadi chepamusoro mukuita machining.
Hunhu Hwaro:
Maturusi ekuyera akakosha pakutonga kwemhando muCNC machining. Nekushandisa midziyo yekuyeresa, machinists anogona kuongorora zvikamu zvakapedzwa, ozvienzanisa neyakatsanangurwa kushivirira, uye kuona chero kukanganisa kana kukanganisa. Izvi zvinobvumira kugadziridzwa nenguva kana kugadziriswa kuitwe, kuve nechokwadi chekuti zvigadzirwa zvekupedzisira zvinosangana nezvinodiwa zvemhando yepamusoro.
Tool Setup uye Alignment:
Maturusi ekuyeresa anoshandiswa kuseta uye kurongedza maturusi ekucheka, maturusi ebasa, uye zvigadziriso muCNC michina. Kurongeka kwakaringana kwakakosha kudzivirira kukanganisa, kuderedza kupfeka kwezvishandiso, uye kuwedzera machining kunyatsoshanda. Zvishandiso zvekuyeresa zvakaita sezvitsvagirwo zvemupendero, dial zviratidzo, uye kureba mageji anobatsira mukumisikidza nemarongerwo ezvikamu, kuve nechokwadi chemamiriro akakwana emuchina.
Process Optimization:
Maturusi ekuyeresa zvakare anofambisa maitiro ekugadzirisa muCNC machining. Nekuyera zviyero zvemakina zvikamu pamatanho akasiyana, machinists anogona kutarisa uye kuongorora machining maitiro. Idzi data rinobatsira kuona zvingangoitika, senge mapfekero ezvishandiso, deformation yemidziyo, kana kusarongeka kwemuchina, zvichibvumira kuti zvigadziriso zviitwe kukwirisa magadzirirwo ekugadzira uye kunatsiridza kunyatsoshanda.
Kuenderana uye Kuchinjana:
Maturusi ekuyeresa anobatsira pakuwana kuenderana uye kuchinjana kwecnc machined zvikamu. Nekuyera nemazvo uye nekuchengetedza kushivirira kwakasimba, machinists vanova nechokwadi chekuti zvikamu zvinogadzirwa pamakina akasiyana kana panguva dzakasiyana zvinochinjika uye zvinoshanda sezvakarongwa. Izvi zvakakosha kumaindasitiri uko kurongeka uye kwakamisikidzwa zvikamu zvakakosha, senge aerospace, mota, uye zvikamu zvekurapa.
Kurongwa kwezvishandiso zvekuyeresa
Chitsauko 1 Steel Mutongi, Mukati uye Ekunze Calipers uye Feeler Gauge
1. Mutongi wesimbi
Mutongi wesimbi ndiyo yakapfava kureba yekuyeresa, uye kureba kwayo ine zvirevo zvina: 150, 300, 500 uye 1000 mm. Mufananidzo uri pazasi unowanzoshandiswa 150 mm simbi mutongi.
Mutongi wesimbi anoshandiswa kuyera kureba kwechidimbu chechikamu hachina kunyatsojeka. Izvi zvinodaro nekuti kureba pakati pemitsara yekumaka yemutongi wesimbi ndeye 1mm, uye hupamhi hwemutsara wekumaka pachawo ndeye 0.1-0.2mm, saka mhosho yekuverenga yakakura panguva yekuyera, uye mamirimita chete anogona kuverengwa, ndiko kuti, kukosha kwayo kwekuverenga zvishoma i1mm. Hwaro hudiki pane 1mm hunogona kungofungidzirwa.
Kana dhayamita saizi (shaft dhayamita kana gomba dhayamita) of thecnc milling zvikamuinoyerwa zvakananga nemutongi wesimbi, kuyerwa kwechiyero kwakatonyanya kuipa. Chikonzero chayo ndechekuti: kunze kwekunge kukanganisa kwekuverenga kwesimbi mutongi pachayo kwakakura, zvakare nekuti mutongi wesimbi haagone kungoiswa panzvimbo chaiyo yechikamu dhayamita. Nokudaro, kuyerwa kwehupamhi hwechikamu chinogonawo kuitwa kuburikidza nekushandisa mutongi wesimbi uye mukati uye kunze caliper.
2. Mukati uye kunze calipers
Mufananidzo uri pazasi unoratidza maviri akajairika emukati uye ekunze calipers. Mukati nekunze calipers ndiwo akareruka ekuenzanisa gage. Iyo yekunze caliper inoshandiswa kuyera dhayamita rekunze uye nzvimbo yakati sandara, uye iyo yemukati caliper inoshandiswa kuyera dhayamita yemukati uye groove. Ivo pachavo havagone kuverenga zvakananga mibairo yekuyera, asi verenga zviyero zvehurefu hwakayerwa (dhayamita zvakare ndeyehurefu chiyero) pamutongi wesimbi, kana kubvisa saizi inodiwa pamutongi wesimbi kutanga, wozoongororacnc kushandura zvikamuKana iyo dhayamita ye.
1. Kugadziriswa kwekuvhura kwecaliper Tarisa chimiro checaliper kutanga. Chimiro checaliper chine simba guru pakuyerwa kwechiyero, uye kutarisisa kunofanirwa kubhadharwa kune kazhinji kugadzirisa chimiro checaliper. Mufananidzo uri pasi apa unoratidza caliper
Kusiyana pakati pezvakanaka nezvakaipa chimiro cheshaya.
Paunenge uchigadzirisa kuvhura kwecaliper, tinya zvishoma mativi maviri etsoka yekasi. Tanga washandisa mawoko ese ari maviri kugadzirisa chivharo pakuvhura kwakafanana nekukura kwechishandiso, wobva wadzvanya kunze kwekasi kuti uderedze kuvhurika kwecaliper, uye dzvanya mukati mecaliper kuti uwedzere kuvhurwa kwecaliper. Sezvinoratidzwa mumufananidzo 1 pazasi. Zvisinei, shaya haigoni kurohwa zvakananga, sezvinoratidzwa mumufananidzo 2 pazasi. Izvi zvinogona kukonzera kuyerwa kukanganisa nekuda kweshaya dzecaliper kukuvadza kuyera kumeso. Usarove caliper pane inotungamira njanji yechishandiso chemuchina. Sezvinoratidzwa mumufananidzo 3 pazasi.
2. Kushandiswa kwechigadziro chekunze Kana iyo yekunze caliper ichibvisa ukuru kubva kumutongi wesimbi, sezvinoratidzwa mumufananidzo uri pasi apa, nzvimbo yekuyera yeimwe pliers tsoka inopesana nemagumo emutongi wesimbi, uye nzvimbo yekuyera yeimwe. caliper tsoka inofananidzwa nehukuru hunodiwa hwekumaka mutsara Pakati pepakati, uye mutsara wekubatanidza wezvikamu zviviri zvekuyera zvinofanira kufanana nemutongi wesimbi, uye mutsara wekuona kwemunhu unofanirwa kuva perpendicular kumutongi wesimbi.
Paunenge uchiyera dhayamita yekunze nekunze caliper yakave yakakura pamutongi wesimbi, ita mutsara wezvipimo zviviri zvekuyera perpendicular kune axis yechikamu. Kana iyo yekunze caliper inotsvedza pamusoro pedenderedzwa rekunze rechikamu nehuremu hwayo, kunzwa kuri mumaoko edu kunofanirwa kunge kuri iko kudhumhana pakati pekunze caliper uye denderedzwa rekunze rechikamu. Panguva ino, chinhambwe chiri pakati pezvipimo zviviri zvekuyeresa zvekunze kwecaliper dhayamita rekunze rechikamu chakayerwa.
Nokudaro, kuyera dhayamita yekunze nekasi yekunze ndeyekuenzanisa kusimba kwekubatana pakati pekunze kwekunze uye denderedzwa rekunze kwechikamu. Sezvinoratidzwa mumufananidzo uri pasi apa, zvakakodzera kuti self-weight ye caliper inogona kungotsvedza pasi. Semuenzaniso, kana caliper inotsvedza pamusoro pedenderedzwa rekunze, hapana kunzwa kwekusangana mumaoko edu, izvo zvinoreva kuti iyo yekunze caliper yakakura kupfuura yekunze dhayamita yechikamu. Kana iyo yekunze caliper isingakwanise kutsvedza pamusoro pedenderedzwa rekunze rechikamu nekuda kwehuremu hwayo, zvinoreva kuti caliper yekunze idiki pane yekunze dhayamita.cnc machining simbi zvikamu.
Usambofa wakaisa caliper pane workpiece obliquely yekuyera, sezvo pachava nezvikanganiso. Sezvinoratidzwa pasi apa. Nekuda kwekureruka kwecaliper, hazvina kunaka kumanikidza chekunze caliper pamusoro pedenderedzwa rekunze, ndoda kusundira caliper yakachinjika, sezvakaratidzwa mumufananidzo uri pasi apa. Kune hukuru-hukuru hwekunze caliper, kuyerwa kwekuyera kwekutsvedza nepakati pedenderedzwa rekunze kwechikamu nehuremu hwayo hwatonyanya kukwirisa. Panguva ino, caliper inofanira kubatwa kuyerwa, sezvinoratidzwa mumufananidzo uri pasi apa.
3. Kushandiswa kwemukati macalipers Pakuyera dhayamita yemukati nemukati calipers, mutsara wekuyera nzvimbo dzepini mbiri dzinofanira kuva perpendicular kune axis yegomba remukati, kureva kuti, nzvimbo mbiri dzekuyera dzepini dzinofanira kuva migumo miviri yedhayamita yegomba remukati . Nokudaro, pakuyera, nzvimbo yekuyera yepini yepasi inofanira kumira pamadziro egomba se fulcrum.
Tsoka dzepamusoro-soro dzinoyedzwa zvishoma nezvishoma kunze kubva mugomba mukati zvishoma, uye dzinozungunuka dzichitevedza denderedzwa remadziro egomba. Kana chinhambwe chinogona kuzungunuswa chichitevedza denderedzwa remudhuri wegomba chiri chidiki, zvinoreva kuti nzvimbo mbiri dzekuyeresa dzetsoka dzemukati-kati dziri pakati. Migumo miviri yebhore dhayamita. Wobva wafambisa zvishoma nezvishoma caliper kubva kunze kuenda mukati kuti utarise kutenderera kushivirira kwegomba.
Shandisa mukati mecaliper iyo yakakura pane mutongi wesimbi kana kunze kwecaliper kuyera mukati medhayamita.
Iko kuenzanisa kusimba kwemukati caliper mugomba rechikamu. Kana iyo yemukati caliper ine yakakura yakasununguka swing mugomba, zvinoreva kuti ukuru hwekasi hudiki pane dhayamita yegomba; kana iyo yemukati caliper isingagoni kuiswa mugomba, kana yakanyanyisa kuzununguka zvakasununguka mushure mekuiswa mugomba, zvinoreva kuti saizi yemukati caliper idiki pane dhayamita yegomba.
Kana yakanyanya kukura, kana iyo yemukati caliper ikaiswa mugomba, pachava nemahara ekutenderera kureba kubva 1 kusvika 2 mm maererano nepamusoro peyero nzira, uye gomba dhayamita rakaenzana nehukuru hwemukati caliper. Usabate caliper nemaoko paunenge uchiyera.
Nenzira iyi, kunzwa kweruoko kwaenda, uye zvakaoma kuenzanisa dhigirii yekusimba kwemukati caliper mugomba rechikamu, uye caliper ichave yakaremara kukonzera kuyerwa kukanganisa.
4. Inoshanda chiyero che caliper Caliper chiri nyore chekuyera chishandiso. Nekuda kwechimiro chayo chakareruka, kugadzirwa kuri nyore, mutengo wakaderera, kugadzirisa kuri nyore uye kushandiswa, inoshandiswa zvakanyanya mukuyera nekuongorora zvikamu zvine zvakaderera zvinodiwa, kunyanya kuforoma maCalipers ndiwo akakodzera maturusi ekuyeresa ekuyera uye kuongorora kwekukanda isina chinhu. dimensions. Kunyangwe iyo caliper iri nyore yekuyeresa chishandiso, chero bedzi
Kana tikachigona nemazvo, tinogona zvakare kuwana huyero hwepamusoro. Semuenzaniso, kushandisa ekunze calipers kuenzanisa maviri
Kana iyo dhayamita yemudziyo shaft yakakura, mutsauko pakati pemadhayamita eshaft ingori 0.01mm.
Masters vane ruzivoinogonawo kusiyaniswa. Mumwe muenzaniso ndewekushandisa mukati caliper uye yekunze dhayamita micrometer kuyera yemukati gomba saizi, vane ruzivo vatenzi vane chokwadi zvachose kushandisa nzira iyi kuyera yakakwirira-chaiyo yemukati gomba. Iyi inner dhayamita yekuyera nzira, inodaidzwa kuti "inner snap micrometer", ndeye kushandisa mukati mecaliper kuverenga saizi chaiyo pane yekunze dhayamita micrometer.
Zvino chiyera dhayamita yemukati yechikamu; kana kuti gadzirisa dhigirii rekusimba pakubata negomba nekadhi remukati mugomba, uye woverenga saizi chaiyo pane yekunze dhayamita micrometer. Iyi nzira yekuyera haisi nzira yakanaka chete yekuyera dhayamita yemukati kana paine kushaikwa kwematurusi ekuyeresa dhayamita chaiyo yemukati, asiwo, yemukati mechikamu chechimwe chikamu, sezvakaratidzwa mumufananidzo 1-9, nokuti pane shaft mugomba rayo, zvinodikanwa kushandisa chaiyo yekuyera chishandiso. Kana zvakaoma kuyera dhayamita yemukati, nzira yekuyera dhayamita yemukati nemukati caliper uye yekunze dhayamita micrometer inogona kugadzirisa dambudziko.
3. Chiyero chekunzwa
Feeler gauge inonzi zvakare ukobvu geji kana gap piece. Iyo inonyanya kushandiswa kuyedza iyo yakakosha yekumisikidza pamusoro uye yekumisikidza pamusoro pechishandiso chemuchina, piston uye silinda, piston ring groove uye mhete yepiston, iyo crosshead slide ndiro uye gwara rekutungamira, pamusoro peiyo yekupinda uye yekupedza vharafu. neruwoko rwedombo, nemukaha pakati pezviso zviviri zvakabatanidzwa zvegiyo. gap size. Iyo feeler gauge inoumbwa neakawanda matete mapepa esimbi ehukobvu hwakasiyana.
Zvinoenderana neboka rezviyero zvekunzwa, rimwe nerimwe geji rekunzwa rinogadzirwa, uye chidimbu chega chegeji chine ndege mbiri dzakafanana, uye ine makobvu mamaki ekushandiswa kwakabatanidzwa. Pakuyera, zvichienderana nehukuru hweiyo gap repamusoro, chimwe kana zvidimbu zvakati wandei zvakarongedzerwa pamwe chete uye zvakaiswa mugomba. Semuenzaniso, pakati pe0.03mm uye 0.04mm, iyo feeler geji iri zvakare muganhu geji. Ona Tafura 1-1 kune zvakatemwa zvejini yekunzwa.
Ndiko kutariswa kwekumisikidza kweinjini huru uye shafting flange. Natanidza mutongi kune m feeler geji pamutsetse wakajeka wedenderedzwa rekunze reflange zvichibva pane shafting thrust shaft kana yekutanga yepakati shaft, uye shandisa geji yekunzwa kuyera murairi nekuibatanidza. Iwo mapeji ZX neZS edenderedzwa rekunze re crankshaft yeinjini yedhiziri kana shaft yekubuda yeinoderedza inoyerwa panzvimbo ina dzekumusoro, pasi, kuruboshwe nekurudyi kwedenderedzwa rekunze reflange zvichichinjana. Nhamba iri pazasi ndeyekuyedza gap (<0.04m) yekumisikidza pamusoro peiyo tailstock yemuchina mudziyo.
Paunenge uchishandisa geji yekunzwa, pfungwa dzinotevera dzinofanirwa kutariswa kune:
1. Sarudza nhamba yezvigunwe zvekunzwa zvichienderana nekapu yejoint surface, asi zvishoma nhamba yezvidimbu, zviri nani;
2. Usashandisa simba rakawandisa paunenge uchiyera, kuitira kuti usakotama uye kuputsa gauge yekunzwa;
3. Zvishandiso zvine tembiricha yepamusoro hazvigone kuyerwa.
Chinangwa chikuru cheAnebon chichava chekupa iwe vatengi vedu hukama hwebhizinesi hwakakomba uye hune mutoro, uchipa kutarisisa kwemunhu kune vese kuNew Fashoni Dhizaini yeOEM Shenzhen Precision Hardware Factory Custom Fabrication CNC milling process, chaiyo kukanda, prototyping sevhisi. Unogona kuburitsa mutengo wakaderera pano. Zvakare iwe uchawana yakanaka mhando zvigadzirwa uye mhinduro uye inonakidza sevhisi pano! Haufanire kuzeza kubata Anebon!
New Fashoni Dhizaini yeChina CNC Machining Service uye Tsika CNC Machining Service, Anebon ine nhamba dzekunze dzekutengeserana mapuratifomu, ayo ari Alibaba, Globalsources, Global Market, Made-in-china. "XinGuangYang" HID mhando zvigadzirwa nemhinduro zvinotengeswa zvakanyanya muEurope, America, Middle East nemamwe matunhu anopfuura makumi matatu nyika.
Nguva yekutumira: Jun-28-2023