Mechanical processing inogona kukamurwa kuita zvikamu zviviri zvinoenderana nebatch yekugadzira: chidimbu chimwe chete, akawanda marudzi, uye diki batch (inonzi diki batch kugadzirwa). Imwe yacho idiki siyana uye yakakura batch kugadzirwa. Iwo ekare anoverengera 70 ~ 80% yehuwandu hwekubuda kukosha kwemuchina kugadzirisa uye ndiro mutumbi mukuru.
Sei kugadzirwa kwechigadzirwa chimwe chete chechina kuchisiyana kakawanda? Mhedziso ndeyekuti chigadziriso chakasarudzwa cheNC muchina chishandiso hachina kukodzera, icho chinoderedza zvakanyanya kugadzirwa kweNC muchina chishandiso. Inotevera inotsanangura kusarudzwa kwakanaka uye kushandiswa kweNC muchina maturusi ekugadzirisa.
Tinogona sei kuvandudza mwero wekushandisa weCNC muchina maturusi? Kuburikidza nekuongorora kwehunyanzvi, kushandiswa kwezvigadziriso kune hukama hukuru. Zvinoenderana nehuwandu husina kukwana, chikamu chezvisinganzwisisike zvigadziriso mabhizinesi epamba anoshandisa CNC muchina maturusi anodarika makumi mashanu%. Pakazopera gore ra2010, huwandu hwematurusi emuchina weCNC muChina hwakanga hwasvika miriyoni imwe chete, zvichireva kuti vanopfuura zviuru zvishanu "vasina basa" nekuda kwekusarudzwa kusina musoro kana kushandiswa zvisina kunaka kwezvigadziriso. Kubva pane imwe nzvimbo yekuona, pane zvakawanda zvinofanirwa kuitwa mukusarudza nekushandisa NC muchina maturusi ekugadzirisa nekuti ine zvakawanda zvingangoitika zvehupfumi.
Kugadzirwa kwebatch diki (kugadzirira / kumirira) nguva + yebasa rekugadzira nguva Sezvo iyo "workpiece yekugadzirisa nguva" yediki kugadzirwa kwebatch yakapfupikiswa, kureba kwe "kugadzira (kugadzirira / kumirira) nguva" kune yakakosha kukanganisa kutenderera kutenderera. Tinofanira kutsvaga nzira dzekupfupisa kugadzirwa (kugadzirira / kumirira) nguva yekuvandudza kugadzirwa kwekugadzira.
1. Mhando nhatu dzeNC muchina maturusi uye zvigadziriso zvinogona kukosheswa padiki kugadzira batch zvinokurudzirwa sezvizvi:
Modular fixture
Iyo modular gadziriso, kana "yekuvaka block fixture," ine nhevedzano yemashini maturusi ekugadzirisa zvinhu ane akajairwa madhizaini, mabasa, uye zvakatemwa. Vatengi vanogona kukurumidza kuunganidza akasiyana emuchina maturusi ekugadzirisa zvinoenderana nezvinodiwa zvekugadzirisa, senge "zvivharo zvekuvaka." Nekuti iyo modular gadziriso inochengetedza nguva mukugadzira uye kugadzira yakasarudzika zvigadziriso, inopfupisa zvinoshamisa nguva yekugadzirira kugadzirwa, nekudaro nekupfupisa iyo diki batch yekugadzira kutenderera uye nekuvandudza kugadzirwa kwakanaka. Pamusoro pezvo, iyo modular fixture ine zvakare zvakanakira yekumira kwepamusoro, kuchinjika kwakaringana, kudzokorodza uye kushandisazve, kugadzira simba uye kuchengetedza zvinhu, mutengo wakaderera wekushandisa, nezvimwe. Naizvozvo, modular zvigadziriso zvinogona kusarudzwa kune diki-batch processing, kunyanya kana chimiro chechigadzirwa chakaoma.
Precision musanganiswa flat pliersPkugadzirisan musanganiswa flat jaw pliers ndeye "assembly" ye modular fixtures. Kuenzaniswa nemamwe ma modular fixture components, iwo anosiyana-siyana, akamisikidzwa, ari nyore kushandisa, uye akanyanya kuvimbika mukusunga. Nokudaro, dzinoshandiswa zvikuru munyika yose. Iyo chaiyo musanganiswa flat jaw pliers ine mabhenefiti ekukurumidza kuisirwa (disassembly), nekukurumidza clamping, nezvimwewo, kupfupisa nguva yekugadzirira kugadzirwa uye kuvandudza kugona kwediki batch kugadzirwa. Parizvino, iyo clamping mhando yechaiyo musanganiswa yakafuratira shaya pliers inowanzoshandiswa pasi rose i1000mm, uye simba rekusunga i55000 kg.
Smooth clamp base
Smooth fixture base haishandiswe zvakanyanya muChina, asi inowanzoshandiswa muEurope, America, nedzimwe nyika dzakabudirira. Ndiyo yakashama isina chinhu cheiyo chigadziko mushure mekupedza nzvimbo yekubatanidza yekumisikidza pakati pechinhu nechishandiso chemuchina uye nzvimbo yekumisikidza yechikamu pachigadziriso yapedzwa. Vashandisi vanogona kugadzirisa uye kugadzira zvigadziriso zvakasarudzika zvinoenderana nezvavanoda chaizvo.
Izvo zvinofanirwa kucherechedzwa kuti iyo chaiyo musanganiswa flat jaw pliers inotaurwa pano haisi yekare muchina vises. Iwo ekare muchina vise ane mabasa mamwe chete, yakaderera kugadzira, haigone kushandiswa mumapoka, uye iine hupenyu hupfupi hwesevhisi, saka haina kukodzera kushandiswa paCNC muchina maturusi uye machining nzvimbo. Iwo chaiwo musanganiswa akafuratira shaya pliers ataurwa pano akateedzana matsva akadzika shaya pliers akatanga kubva kuEurope, America, nedzimwe nyika dzakasimukira maindasitiri, akagadzirirwa zvakanyanya hunhu hweCNC muchina maturusi uye machining nzvimbo. Zvigadzirwa zvakadaro zvine kukwana kwe clamping flexibility, high positioning accuracy, uye fast clamping. Iwo anogona kushandiswa mumapoka uye anonyanya kukodzera CNC muchina maturusi uye machining nzvimbo.
Magetsi anogara aripo magineti clamp
Iyo yemagetsi inogara magineti gadziriso imhando nyowani yegadziriso yakagadzirwa neodymium iron boron uye zvimwe zvitsva zvisingaperi zvemagineti zvinhu semagineti sosi uye musimboti wemazuva ano magineti maseketi. Mazhinji machining maitiro anoratidza kuti magetsi echigarire magineti anogona kuvandudza zvakanyanya kuwanda kwekuita machining eCNC muchina maturusi uye machining nzvimbo.
Iko kusungirira uye kusunungura maitiro emagetsi echigarire magineti clamp anongotora anenge 1 sekondi, saka nguva yekusunga inopfupikiswa zvakanyanya. Yakajairwa muchina chishandiso jigs 'kumisikidza uye clamping zvinhu zvinotora nzvimbo yakakwana, nepo emagetsi echigarire magineti jigs asina izvi zvinhu zvinotora nzvimbo. Naizvozvo, zvichienzaniswa neyechinyakare muchina chishandiso jigs, iwo emagetsi anogara magineti jigs ane yakawedzera kurovedzera renji, ayo anobatsira pakushandisa zvizere kushanda uye kugadzirisa sitiroko yeCNC muchina chishandiso uye inobatsira kuvandudza hunyanzvi hwekugadzirisa.Kushandura zvikamuuyemachining zvikamu. Iko kukweva kwemagetsi echigarire magineti fixture kazhinji 15 ~ 18Kgf/cm2, saka inofanirwa kuve nechokwadi kuti kusveta (clamping simba) kunokwana kuramba simba rekucheka. Kazhinji, nzvimbo yeadsorption haifanire kunge iri pasi pe30cm2; iyo clamping simba haifanirwe kudarika 450Kgf.
2. NC machine tool fixture yakakodzera kushandiswa kwehuwandu
Misa processing cycle = kugadzirisa nguva yekumirira + workpiece yekugadzirisa nguva, kugadzirwa nguva yekugadzirira "kugadzirisa nguva yekumirira" inonyanya kusanganisira nguva yebasa rekushongedza uye kutsiva chishandiso. Iyo "workpiece clamping nguva" yechinyakare yemanyorero muchina wekushandisa inogona kusvika 10-30% yehuwandu hwekugadzirisa kutenderera, saka "workpiece clamping" yave chinhu chakakosha kukanganisa kugadzirwa kwakanaka uye zvakare ndicho chinhu chakakosha che "tapping kugona" yemuchina wekushandisa gadziriso.
Naizvozvo, zvigadziriso zvakasarudzika zvekumisikidza nekukurumidza uye kukurumidza kusungirira (kusunungura) kunofanirwa kushandiswa kugadzirisa misa, uye matatu anotevera marudzi emuchina zvigadziriso anogona kupihwa pamberi:
Hydraulic/pneumatic clamp
A hydraulic/pneumatic clamp ishongedzo yakakosha inoshandisa kudzvanywa kwemafuta kana kudzvanywa kwemhepo sesimba rekuisa, kutsigira, uye kumanikidza workpiece kuburikidza nehydraulic kana pneumatic components. Iyo hydraulic / pneumatic fixture inogona kunyatso uye nekukasira kuona nzvimbo yakabatana pakati pechishandiso, muchina chishandiso, uye chekucheka. Iyo gadziriso inovimbisa chinzvimbo chechokwadi cheiyo workpiece, uye iyo machining iko kwakakwirira; Iyo yekumisikidza uye yekurovedzera maitiro inokurumidza, ichichengetedza zvakanyanya nguva yekusunga uye kuburitsa workpiece. Panguva imwecheteyo, ine zvakanakira compact chimiro, akawanda-nzvimbo clamping, yakakwirira-kumhanya inorema kucheka, otomatiki kudzora, nezvimwe.
Zvakanakira zve hydraulic/pneumatic fixtures zvinoita kuti ive yakakodzera CNC muchina maturusi, machining nzvimbo, uye inochinjika mitsara yekugadzira, kunyanya kugadzirisa misa.
Magetsi anogara aripo magineti clamp
Iyo yemagetsi inogara magineti clamp ine mabhenefiti ekukurumidza clamping, nyore-multi-position clamping, akawanda-side machining, yakagadzikana uye yakavimbika clamping, kuchengetedza simba uye kuchengetedza kwezvakatipoteredza, uye otomatiki kudzora. Zvichienzaniswa neyakajairwa muchina zvigadziriso zvemagineti, magetsi echigarire magineti anogona kupfupisa nguva yekusunga, kuderedza nguva yekurovera, uye kugadzirisa clamping kunyatsoita. Naizvozvo, ivo vakakodzerwa kwete chete nediki-batch kugadzirwa asiwo hombe-batch kugadzirwa.
Smooth clamp base
Iyo yakatsetseka pamusoro pekugadzirisa base inogona kunyatso kupfupisa kutenderera kwekugadzira yakasarudzika zvigadziriso uye kuderedza nguva yekugadzirira kugadzirwa, saka inogona kazhinji kupfupisa kutenderera kwehuwandu hwekugadzira uye kuvandudza kugadzirwa kwakanaka. Panguva imwe chete, mutengo wekugadzira weiyo sremarkablefixture unogona kudzikiswa. Naizvozvo, iyo yakatsetseka pamusoro pekugadzirisa base inokodzera kugadzirwa kwakawanda nemadhizaini akasimba.
Shandisa zvine mutsindo zvibatiso kubata zvinokwanisika zvemidziyo
Chiitiko chinoratidza kuti kuvandudza kushanda zvakanaka kweNC muchina maturusi, hazvina kukwana "kusarudza iyo chaiyo" NC muchina maturusi uye zvigadziriso asiwo "kushandisa" NC muchina maturusi uye zvigadziriso.
3. Hedzino nzira nhatu dzakajairika:
Multi-chiteshi nzira
Musimboti wekutanga weiyo yakawanda-zviteshi nzira ndeyekupfupisa iyo unit clamping nguva uye kuwedzera chishandiso chakaringana chekucheka nguva nekusunga akawanda maworkpiece panguva imwe chete. MMulti-stationfixture inoreva chigadziriso chine akawanda maposi uye anorovera zvinzvimbo.
Nekuvandudzwa kweCNC muchina maturusi uye kudiwa kwevashandisi kuvandudza hunyanzvi hwekugadzira, mashandisirwo ezviteshi zvakawanda zviri kuwedzera. Multi-station dhizaini iri kuwedzera kuwanda mukugadzira dhizaini yehydraulic/pneumatic fixtures, modular fixtures, emagetsi anogara magineti zvigadziriso, uye chaiyo modular flat jaw pliers.
Kushandiswa kweboka
Chinangwa che "multi-station" clamping chinogonawo kuwanikwa nekuisa akati wandei mabhanhire pane imwechete workbench. Iyo gadziriso inobatanidzwa mune iyi nzira inofanirwa kuwanzo pfuura ne "yakajairwa dhizaini uye yakakwirira-chaiyo kugadzira", zvikasadaro zvakaoma kuzadzisa zvinodiwa zveNC muchina chishandiso process process.
Iyo nzira yekushandiswa kweboka inogona kushandisa zvizere kurova kweNC muchina chishandiso, iyo inobatsira kune yakaringana kupfeka kwenzvimbo dzekutumira dzemuchina chishandiso. Panguva imwecheteyo, zvigadziriso zvakakodzera zvinogona kushandiswa zvakazvimirira kuti zvione kusungirirwa kwezvimedu zvakawanda uye zvakare zvinogona kushandiswa zvakabatana kuwana kusungirirwa kwehukuru-hukuru hwebasa.
Local kukurumidza kuchinja nzira
Iyo yemuno yekukurumidza shanduko nzira inokurumidza kushandura gadziriso basa kana kushandisa modhi nekukasira kutsiva iyo NC muchina chishandiso chekugadzirisa zvikamu zvenzvimbo (kumisikidza, kusungirira, seti yekushandisa, uye ekutungamira zvinhu). Semuyenzaniso, iyo yekukurumidza shanduko musanganiswa yakafuratira shaya inogona kushandura clamping basa nekukurumidza kushandura shaya, sekuchinja clamping square material kuita clamping bar material. Iyo clamping nzira inogona zvakare kushandurwa nekukurumidza kushandura zvinhu zvinosunga, sekuchinja kubva pamanyorero clamping kuenda kune hydraulic clamping. Iyo yemuno yekukurumidza shanduko nzira inodhirowa kutsiva uye kugadzirisa nguva uye ine mabhenefiti ari pachena mukugadzirwa kwebatch diki.
Nguva yekutumira: Nov-15-2022