Menene dangantaka tsakanin machining daidaito na mold a CNC machining cibiyar?

A cikin aiwatar da machining mold, machining cibiyar yana da mafi girma da kuma mafi girma da bukatun ga daidaito da kuma surface machining quality. Don tabbatar da ingancin machining na mold, ya kamata mu yi la'akari da zaɓi na kayan aiki na kayan aiki, kayan aiki na kayan aiki, kayan aiki, makircin machining, tsara shirin, bukatun mai aiki, da dai sauransu.

1. Zaɓi cibiyar injina mai tsayi da sauri
Tare da haɓaka buƙatun ƙira na samfur da haɓaka haɓakar haɓakar haɓakar haɓakar haɓakar haɓakar haɓakar haɓakar ƙirar ƙira, ƙimar NC machining tana haɓaka sosai, saurin mashin ɗin mutuƙar yana ƙaruwa sosai, aikin injin yana raguwa, sake zagayowar samarwa. kuma ana taqaitar lokutan mutuwa, kuma a wasu lokuta ana iya kawar da aikin gyaran gyare-gyare mai cin lokaci. Babban sauri da madaidaicin machining na mold a hankali ya zama ɗaya daga cikin mahimman abubuwan da ke cikin canjin fasaha na masana'antar samar da ƙura. Cibiyar injina ta CNC mai sauri ba makawa za ta maye gurbin injinan ƙaramin sauri na gargajiya, da haɓaka fasahar masana'anta kuma za ta kawo mana ƙarin ƙwarewar samfur.CNC machining part

 

2. Ɗauki tsarin rike da ya dace
Yin amfani da manyan cibiyoyi masu sauri da madaidaicin mashin za su kuma fitar da sabuntawar kayan aikin da suka dace. Musamman ma, tasirin kayan aiki akan ingancin mashin ɗin NC da kayan aikin kayan aiki zai zama sananne. A cikin tsarin sarrafa kayan aiki na rotary, chuck yana da alaƙa da haɗin gwiwa tare da kayan aikin injin (ko haɗinsa) don tabbatar da fahimtar aikin injin kayan aiki. Gabaɗaya, akwai musaya guda biyu tsakanin kayan aikin injin da kayan aikin shank: HSK hollow Tool shank da BT Tool shank. Taper na mu'amala tsakanin sandal da taper shank na mariƙin kayan aikin BT shine 24:7. Ƙarƙashin mashin ɗin gargajiya na gargajiya ya dace da amfani a cikin irin wannan yanayin haɗin mai riƙe kayan aiki. Saboda mariƙin kayan aiki na BT da sandar kayan aikin injin ɗin sun dace da madaidaicin taper kawai, ƙwanƙwasa mai dacewa za ta ƙaru a ƙarƙashin ƙarfin centrifugal mai sauri, don haka yana shafar ingancin mashin ɗin NC. Gabaɗaya, lokacin da saurin igiya ya wuce 16000 rpm, dole ne mu yi amfani da madaidaicin hannun HSK. Tsarin saka kayan aiki na HSK ya wuce matsayi, wanda ke ba da daidaitattun haɗin kai tare da kayan aikin injin. Karkashin aikin tashin hankali na kayan aikin injin, zai iya tabbatar da cewa gajeriyar mazugi da fuskar karshen ttoolbarais sun yi daidai da na'urar.bangaren filastik

 

3.Zaɓi kayan aikin yankan da ya dace
Amfani mai ma'ana da zaɓin kayan aikin yankan zai zama muhimmiyar mahimmancin da ke shafar ingancin mashin ɗin NC. Ana ƙara amfani da kayan aikin carbide da aka yi da siminti. A cikin mashina mai sauri, rufin simintin carbide zai maye gurbin mafi yawan kayan aikin yankan karfe, gami da reamers, masu yankan ball, masu yankan mara nauyi, da sauran kayan aiki masu sauki. Rufe siminti carbide zai kasance da mahimmanci a cikin kayan aikin kayan aiki mai sauri kuma ana iya amfani da shi zuwa mafi yawan filayen injinan al'ada.aluminum part
Gabaɗaya, mun san cewa za mu zaɓi manyan masu yankan diamita don yin aiki a cikin mashin ɗin. Don adana farashi da rage wahalar masana'anta na masu yankan, za mu yi amfani da na'urar ƙwanƙwasa carbide don yin ƙaƙƙarfan mashin ɗin kamar yadda zai yiwu don cire kwakwalwan kwamfuta; a cikin mashin ɗin da ya dace, za mu yi amfani da manyan abubuwan da ake sakawa da sauri da kuma manyan abubuwan da ake sakawa don yin mashin ɗin da ya dace da sauri; a cikin kyakkyawan machining, za mu yi ƙoƙari mu yi amfani da madaidaicin madaidaicin madaurin madubi da ƙarfi gwargwadon yiwuwa. Addini ingancin abinci na allurin yanka ya tabbatar da ƙarfin mai yanke da mashaya, adana farashi mai tsada na zaɓin dukkan abun yanka duka yayin riƙe daidaiton mankin yayin da muke rike daidaito. A cikin aiwatar da machining, muna kuma bukatar mu mai da hankali ga gaskiyar cewa radius na ciki kwane-kwane fillet a kan ƙãre part dole ne ya zama mafi girma ko daidai da radius na kayan aiki. Za a zaɓi kayan aiki tare da radius ƙasa da radius na kusurwa don yin aiki ta hanyar haɗakarwa ta hanyar arc interpolation ko diagonal interpolation don guje wa abin da ya wuce kima da ke haifar da tsaka-tsakin layi kuma tabbatar da ingancin ƙarewar mutuwa.

 

4.CNC tsarin tsarin
A cikin mashina mai sauri da madaidaici, mahimmancin ƙirar tsarin tsarin NC an ɗaga shi zuwa matsayi mafi girma. Dole ne a sarrafa dukkan tsarin aikin injin. Duk wani kuskure zai yi tasiri sosai ga ingancin ƙirar ta yadda tsarin tsari zai taka muhimmiyar rawa a ingancin injina. Idan kuna son koyan shirye-shiryen UG, zaku iya ƙara ƙaramin cibiyar gyare-gyare qq1139746274 (Lambar WeChat iri ɗaya) zuwa ƙirar tsarin mashin ɗin NC, wanda za'a iya la'akari da shi azaman sarrafa tsarin tsarin tsarin daga ɓangaren ɓoyayyi zuwa ɓangaren machining da kafa ɗakin. . Kyakkyawan tsari yana da rikitarwa kuma yana buƙatar haɓakawa yayin duk tsarin ƙira. Yana buƙatar samun shi bayan ci gaba da taƙaitawa da gyare-gyare. A cikin tsarin ƙira, ya kamata a yi la'akari da bayanai da yawa, kuma dangantakar dake tsakanin bayanin yana da matukar wuyar gaske, wanda dole ne a tabbatar da shi ta hanyar ainihin ƙwarewar aikin mai tsara shirin. Sabili da haka, ingancin ƙirar tsarin tsari ya dogara ne akan ilimi da matakin ma'aikatan fasaha.

Gabaɗaya, cikakken tsarin tsarin aikin injin NC ya haɗa da abubuwan da ke biyowa:

1) zaɓi na kayan aikin injin CNC.
2) zaɓin hanyar sarrafawa.
3) ƙayyade hanyar clamping na sassa kuma zaɓi clamps.
4) Hanyar sakawa.
5) buƙatun dubawa da hanyoyin.
6) zaɓi kayan aiki.
7) sarrafa kuskure da kuma juriya a cikin machining.
8) ayyana tsarin sarrafa lambobi.
9) jerin sarrafa lamba.
10) zaɓi na yankan sigogi.
11) shirya jerin tsarin tsarin sarrafa lambobi.

 

5.CAM software

Hakanan software mai kyau na iya haɓaka inganci da ingancin sarrafa ƙura, irin su Unigraphics da Cimiamtron, waɗanda ke da ingantaccen software na sarrafa gyaggyarawa, galibi nau'ikan software iri biyu masu wadatar da dabarun sarrafawa daban-daban, waɗanda ake amfani da su sosai a cikin shirye-shiryen NC milling, shirye-shiryen machining. Shirye-shiryen WEDM, da sauransu. Ana inganta inganci da inganci na NC machining ta hanyar haɓaka juna. Babban. Idan kuna son koyan shirye-shiryen UG, zaku iya ƙara qq1139746274 (WeChat tare da lamba ɗaya) cimarron don cire ƙaƙƙarfan machining a cikin yanki na kashewa kuma ƙara aikin dunƙulewa, wanda zai sa yanke ainihin ya fi kwanciyar hankali, yana kawar da canjin abinci kwatsam. shugabanci tsakanin hanyoyin kayan aiki da ke kusa, rage haɓakawa da raguwar abinci, kula da mafi ƙarancin yankan kaya, tsawaita rayuwar kayan aiki, da wasa muhimmiyar rawa a cikin kayan aikin injin. Kyakkyawan kariya.
Software kayan aiki ne kawai - ƙwararren mai tsara shirye-shirye tare da ƙware mai ƙware da ilimin ƙa'idar aiki a fannin aikin injiniya. A lokaci guda, ƙwarewar mai tsara shirye-shiryen NC a cikin ayyukan software shine ƙaƙƙarfan dalili wajen ƙera mashin ɗin NC. Yana taka muhimmiyar rawa a cikin inganci da inganci na NC machining. Saboda haka, ya kamata a kafa tsarin horarwa mai kyau ga masu shirye-shirye. Da farko, masu zanen kaya ya kamata su yi aiki na ɗan lokaci a cikin gidan aikin CNC, kuma bayan sun wuce gwajin aiki mai ƙarfi kawai za su iya aiwatar da horon ƙira na shirin CNC. Don tabbatar da ingancin NC machining, wajibi ne a sami kyakkyawan shirin NC.

 

6.Mai aiki
Ma'aikacin cibiyar mashin ɗin shine mai aiwatar da mashin ɗin NC, kuma ikon sarrafa ingancin injin ɗin NC ɗin ba shi da tabbas. Sun san ainihin ainihin matsayin kayan aikin injin, kayan aiki na kayan aiki, kayan aiki, fasahar sarrafawa, software, da yanke sigogi na ayyukan sarrafawa. Ayyukan su sun fi tasiri kai tsaye akan sarrafa NC. Sabili da haka, ƙwarewa da alhakin masu sarrafa kayan aiki suma sune mahimman abubuwan don haɓaka ingancin sarrafa NC.
Kammalawa: Ko da yake kayan aikin kayan aiki irin su cibiyar injina yana da mahimmanci, baiwa ita ce ƙwaƙƙwaran mahimmancin da ke shafar ingancin injinan NC saboda ƙa'idodin ƙwararru, matakin fasaha, da alhakin bayan masu shirye-shirye da masu sarrafa injin suna tantance yadda ingantaccen kayan aikin ci gaba daban-daban na iya zama. Dole ne mu mai da hankali ga duk abubuwan sarrafawa, musamman abubuwan ɗan adam, ana iya sarrafa NC machining center mold fiye da ko'ina.

 

CNC Machined Aluminum

CNC Machining Aluminum

CCNCMachining Small Parts

CNC Milling Na'urorin haɗi

Abubuwan da aka bayar na CNC Milled Parts

Axis Milling

www.anebon.com