Menene dangantakar dake tsakanin machining daidaito na mold a CNC machining cibiyar?

A cikin aiwatar da machining mold, machining cibiyar yana da mafi girma da kuma mafi girma da bukatun ga daidaito da kuma surface machining quality. Domin tabbatar da ingancin machining na mold, ya kamata mu yi la'akari da zaɓi na kayan aiki na kayan aiki, kayan aiki na kayan aiki, kayan aiki, machining makirci, tsara shirin, bukatun mai aiki, da dai sauransu.
1. Zaɓi babban madaidaici da cibiyar mashin ɗin sauri
Tare da haɓaka buƙatun ƙirar ƙirar samfuri da haɓaka haɓakar haɓakar haɓakar haɓakar haɓakar haɓakar haɓakar mashin ɗin ƙima, ingancin injin injin NC yana haɓaka sosai, saurin mashin ɗin mutuƙar yana ƙaruwa sosai, tsarin injin yana raguwa, sake zagayowar samarwa kuma Ana taqaitaccen lokacin matsi na mutuwa, kuma wani lokaci ana iya kawar da aikin gyaran gyare-gyare mai cin lokaci. The high-gudun da high-daidaici machining na mold ya zama a hankali a hankali daya daga cikin muhimman abinda ke ciki na fasaha canji na mold samar Enterprises. Babu makawa cewa cibiyar mashin ɗin CNC mai sauri za ta maye gurbin mashin ɗin gargajiya na gargajiya, kuma haɓaka fasahar masana'anta na ƙirar ƙira zai kawo mana ƙarin ƙwarewar samfur.cnc machining part

 

2. Ɗauki tsarin rike da ya dace
Yin amfani da babban sauri da madaidaicin machining cibiyar zai kuma fitar da sabuntawar kayan aikin da suka dace. Musamman ma, tasirin kayan aiki akan ingancin mashin ɗin NC da rike kayan aiki zai zama sananne. A cikin tsarin sarrafa kayan aiki na rotary, chuck yana da alaƙa da haɗin gwiwa tare da kayan aikin injin (ko haɗinsa) don tabbatar da fahimtar aikin injin kayan aiki. Gabaɗaya, akwai nau'ikan musaya guda biyu tsakanin kayan aikin injin da kayan aikin shank, HSK hollow Tool shank da BT tool shank. Taper na mu'amala tsakanin sandal da taper shank na BT kayan aiki mariƙin ne 24:7. Ƙarƙashin ƙananan mashin ɗin gargajiya ya dace don amfani da irin wannan yanayin haɗin mai riƙe kayan aiki. Saboda mariƙin kayan aiki na BT da igiya na kayan aikin injin ɗin sun dace da taper kawai, ƙwanƙwasa mai dacewa zai ƙaru a ƙarƙashin aikin ƙarfin centrifugal mai sauri, don haka yana shafar ingancin injin ɗin NC. Gabaɗaya, lokacin da saurin spindle ɗin ya wuce 16000 rpm, za mu buƙaci yin amfani da hannun hulun HSK. Tsarin madaidaicin sandar kayan aiki na HSK ya wuce matsayi, wanda ke ba da daidaitaccen haɗi tare da kayan aikin injin. Ƙarƙashin aikin tashin hankali na na'ura, zai iya tabbatar da cewa gajeren mazugi da kuma ƙarshen fuska na mashaya kayan aiki sun dace da kayan aiki na inji.sashin filastik

 

3.Zaɓi kayan aikin yankan da ya dace
Amfani mai ma'ana da zaɓin kayan aikin yankan zai zama muhimmiyar mahimmancin da ke shafar ingancin mashin ɗin NC. Ana ƙara amfani da kayan aikin carbide da aka yi da siminti. A cikin kayan aiki mai sauri, suturar simintin carbide za ta maye gurbin mafi yawan kayan aikin yankan karfe, ciki har da reamers, masu yankan ƙwallon ƙafa, ƙwanƙwasa da sauran kayan aiki masu sauƙi. Rufin simintin carbide zai taka muhimmiyar rawa a cikin kayan aikin injin mai sauri, kuma za a yi amfani da shi a yawancin filayen injinan na yau da kullun.aluminum part
Gabaɗaya, mun san cewa a cikin m machining, za mu zabi manyan diamita cutters don machining. Don adana farashi da rage wahalar masana'anta na masu yankan, za mu yi amfani da na'urar clamped carbide ruwan wukake don yin m machining gwargwadon yiwuwa don cire kwakwalwan kwamfuta; a cikin mashin ɗin da ya dace, za mu yi amfani da manyan abubuwan da ake sakawa da sauri da kuma manyan abubuwan da ake sakawa don yin mashin ɗin da ya dace da sauri; a cikin kyakkyawan machining, za mu yi ƙoƙari mu yi amfani da madaidaicin madaidaicin madaurin madubi da ƙarfi gwargwadon yiwuwa. Ingancin alloy mai wuya allon yana tabbatar da ƙarfin mai yanke da mashaya, wanda zai iya ajiye farashi mai tsada na zaɓin dukkan abun yanka. A cikin aiwatar da machining, muna kuma bukatar mu kula da cewa radius na ciki kwane-kwane fillet a kan ƙãre part dole ne ya zama mafi girma fiye da ko daidai da radius na kayan aiki, da kuma kayan aiki tare da radius kasa da radius na kusurwa. za a zaɓi kusurwa don mashina a cikin hanyar arc interpolation ko diagonal interpolation, don kauce wa fiye da yanke sabon abin da ya haifar da layin layi da kuma tabbatar da ingancin ƙarewar mutuwa.

 

4.CNC tsarin tsarin
A cikin ma'auni mai sauri da madaidaicin ma'auni, an ƙaddamar da mahimmancin ƙirar tsarin tsarin NC zuwa matsayi mafi girma. Dole ne a sarrafa dukkan tsarin aikin injin. Duk wani kuskure zai yi tasiri mai tsanani akan ingancin ƙirar, don haka tsarin tsarin zai taka muhimmiyar rawa a cikin ingancin machining. Idan kuna son koyan shirye-shiryen UG, zaku iya ƙara ƙaramin cibiyar gyara qq1139746274 (lambar wechat iri ɗaya) zuwa ƙirar tsarin mashin ɗin NC, wanda za'a iya la'akari da shi azaman ikon jihar na tsarin aiwatar da tsarin daga ɓangarori zuwa ɓangaren mashin ɗin da kafa ɗakin. Kyakkyawan tsari na tsari yana da wahala a cikin dukan tsarin ƙira. Yana buƙatar samun shi bayan ci gaba da taƙaitawa da gyare-gyare. A cikin tsarin tsarawa, ya kamata a yi la'akari da bayanai da yawa, kuma dangantakar dake tsakanin bayanin yana da matukar wuyar gaske, wanda dole ne a tabbatar da shi ta hanyar ainihin ƙwarewar aikin mai tsara shirin. Sabili da haka, ƙirar ƙirar tsarin tsari ya dogara ne akan ƙwarewa da matakin ma'aikatan fasaha.

Gabaɗaya, cikakken tsarin tsarin aikin injin NC ya haɗa da abubuwan da ke biyowa:

1) zaɓi na kayan aikin injin CNC.
2) zaɓin hanyar sarrafawa.
3) ƙayyade hanyar clamping na sassa kuma zaɓi clamps.
4) Hanyar sakawa.
5) buƙatun dubawa da hanyoyin.
6) zaɓi kayan aiki.
7) sarrafa kuskure da kuma juriya a cikin machining.
8) ayyana tsarin kula da lambobi.
9) jerin sarrafa lamba.
10) zaɓin sigogin yankan.
11) shirya lissafin tsarin sarrafa lambobi.

 

5.CAM software

Hakanan software mai kyau na iya inganta inganci da ingancin sarrafa gyaggyarawa, kamar Unigraphics da cimiamtron, waɗanda software ce mai kyau sosai, musamman nau'ikan software iri biyu masu wadata da dabarun sarrafawa daban-daban, waɗanda ake amfani da su sosai a cikin shirye-shiryen NC milling, machining. shirye-shirye, shirye-shiryen WEDM, da sauransu. Ana inganta inganci da inganci na NC machining ta hanyar haɓaka juna. Babban. Idan kuna son koyan shirye-shiryen UG, zaku iya ƙara qq1139746274 (wechat tare da lamba iri ɗaya) cimiamtron don cire mashin ɗin da ke cikin yankin kashewa kuma ƙara aikin dunƙulewa, wanda zai sa yanke ainihin ya fi karko, kawar da canjin abinci kwatsam. shugabanci tsakanin hanyoyin da ke kusa da kayan aiki, rage haɓakawa da raguwa na yankan abinci, kula da nauyin yankan mafi barga, tsawaita rayuwar kayan aiki, da kuma taka muhimmiyar rawa a cikin kayan aikin injin. Kyakkyawan kariya.
Software kayan aiki ne kawai. Kyakkyawan mai tsara shirye-shirye yana da wadataccen gogewa da ilimin ka'ida a cikin injinan fage. A lokaci guda, mai tsara shirin NC wanda ya ƙware a cikin ayyukan software shine ƙaƙƙarfan abu a cikin ƙirar NC machining kuma yana taka muhimmiyar rawa a cikin inganci da inganci na NC machining. Saboda haka, ya kamata a kafa tsarin horarwa mai kyau ga masu shirye-shirye. Da farko, masu zanen kaya ya kamata su yi aiki na ɗan lokaci a cikin gidan aikin CNC, kuma bayan sun wuce tsauraran gwajin aiki za su iya aiwatar da horon ƙira na shirin CNC. Domin tabbatar da ingancin NC machining, wajibi ne a sami kyakkyawan shirin NC.

 

6.Mai aiki
Ma’aikacin cibiyar sarrafa injina shine mai aiwatar da injinan NC, kuma sarrafa ingancin injin ɗin NC shima a bayyane yake. Sun san matsayi na ainihi na kayan aiki na inji, kayan aiki na kayan aiki, kayan aiki, fasahar sarrafawa, software da yanke sigogi a cikin aiwatar da ayyukan sarrafawa. Ayyukan su sun fi tasiri kai tsaye akan sarrafa NC. Sabili da haka, ƙwarewa da alhakin masu sarrafa kayan aikin suma sune mahimman abubuwan don haɓaka ingancin sarrafa NC.
Kammalawa: Ko da yake kayan aikin kayan aiki kamar cibiyar mashin ɗin yana da matukar mahimmanci, baiwa ita ce muhimmiyar mahimmancin da ke shafar ingancin mashin ɗin NC, saboda ƙwararrun ɗa'a, matakin fasaha da alhakin masu shirye-shirye da masu sarrafa injin suna tantance yadda ingantaccen kayan aikin ci gaba daban-daban za su iya takawa. Dole ne mu mai da hankali ga duk abubuwan da ake sarrafawa, musamman ma abubuwan ɗan adam, ta yadda NC machining center mold sarrafa da yawa.

 

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