A cikin masana'antun ƙira, CNC machining cibiyoyin ana amfani da da farko don aiwatar da muhimman mold aka gyara kamar mold tsakiya, abun da ake sakawa, da kuma jan fil. Ingancin ƙwanƙwasa ƙwanƙwasa da abin sakawa kai tsaye yana shafar ingancin sashin da aka ƙera. Hakazalika, ingancin aikin jan karfe yana rinjayar tasirin aikin EDM kai tsaye. Makullin don tabbatar da ingancin mashin ɗin CNC ya ta'allaka ne a cikin shirye-shiryen kafin mashin ɗin. Don wannan rawar, yana da mahimmanci don samun wadataccen ƙwarewar injina da ilimin ƙirƙira, da kuma ikon sadarwa yadda ya kamata tare da ƙungiyar samarwa da abokan aiki.
Hanyar CNC machining
- Karatun zane da zanen shirye-shirye
- Canja wurin daidaitaccen shirin zuwa kayan aikin injin
- Duba taken shirin, yankan sigogi, da sauransu
- Ƙaddamar da machining girma da alawus a kan workpieces
- M clamping na workpieces
- Daidaitaccen jeri na workpieces
- Daidaitaccen kafa haɗin gwiwar workpiece
- Zaɓin kayan aikin yankan ma'ana da sigogin yanke
- Makullin ma'auni na kayan aikin yanke
- Hanyar yanke gwaji mai aminci
- Kula da aikin injin
- Daidaita sigogin yankan
- Matsaloli a lokacin sarrafawa da kuma lokacin amsawa daga ma'aikatan da suka dace
- Duba ingancin workpiece bayan aiki
Kariya kafin sarrafawa
- Sabbin zane-zanen ƙirar ƙira suna buƙatar biyan takamaiman buƙatu kuma dole ne su bayyana. Ana buƙatar sa hannun mai kulawa akan zanen injin, kuma dole ne a kammala duk ginshiƙai.
- The workpiece bukatar a amince da ingancin sashen.
- Bayan karɓar odar shirin, tabbatar da idan matsayin aikin aikin ya dace da matsayi na zane.
- Yi nazarin kowane buƙatu a hankali akan takardar shirin kuma tabbatar da daidaito tare da zane-zane. Ya kamata a magance duk wani matsala tare da haɗin gwiwar mai tsara shirye-shirye da ƙungiyar samarwa.
- Yi la'akari da ma'auni na kayan aikin yankan da mai tsarawa ya zaɓa bisa ga kayan aikin aiki da girman don shirye-shiryen yankan m ko haske. Idan an gano wasu aikace-aikacen kayan aiki marasa ma'ana, da sauri sanar da mai tsara shirye-shirye don yin canje-canje masu mahimmanci don haɓaka ingancin injina da daidaiton aikin.
Kariya ga clamping workpieces
- Lokacin clamping da workpiece, tabbatar da matsa yana matsayi daidai tare da dace tsawo tsawo na goro da aron kusa a matsa lamba farantin. Bugu da ƙari, kar a tura dunƙule zuwa ƙasa lokacin kulle kusurwar.
- Copper yawanci ana sarrafa shi ta hanyar kulle faranti. Kafin fara na'ura, tabbatar da adadin yankewa a kan takardar shirin don daidaito, kuma duba matsananciyar screws don rufe faranti.
- Don yanayin da ake tattara nau'ikan kayan jan ƙarfe da yawa akan allo ɗaya, bincika madaidaicin hanya sau biyu da kuma tsangwama yayin aiki.
- Yi la'akari da siffar zanen shirin da bayanai akan girman aikin aiki. Lura cewa girman bayanan aikin ya kamata a wakilta azaman XxYxZ. Idan zane-zane mai kwance yana samuwa, tabbatar da cewa zane-zanen da ke kan zanen shirin sun yi daidai da wadanda ke kan zane mai ban sha'awa, kula da alkiblar waje da jujjuyawar gatari na X da Y.
- Lokacin danne kayan aikin, tabbatar da cewa girmansa ya dace da buƙatun takaddar shirin. Tabbatar idan girman takardar shirin ya yi daidai da na zanen ɓangaren da ba a so, idan an zartar.
- Kafin sanya kayan aikin akan injin, tsaftace wurin aiki da kasan kayan aikin. Yi amfani da dutsen mai don cire duk wani buroshi da wuraren da suka lalace daga teburin kayan aikin injin da saman aikin.
- Lokacin yin codeing, hana code daga lalacewa ta hanyar cutter, da kuma sadarwa tare da programmer idan ya cancanta. Idan tushe murabba'i ne, tabbatar da cewa lambar ta daidaita tare da matsayin murabba'in don cimma daidaiton ƙarfi.
- Lokacin amfani da filashi don matsewa, fahimtar zurfin injina na kayan aiki don gujewa matsewa wanda ya yi tsayi ko gajere.
- Tabbatar cewa dunƙule an shigar da shi gabaɗaya a cikin shingen T-dimbin yawa, kuma yi amfani da zaren gaba ɗaya don kowane dunƙule na sama da ƙasa. Cikakkiyar zaren goro akan farantin matsi kuma a guji saka zaren ƴan kaɗan kawai.
- Lokacin da aka ƙayyade zurfin Z, a hankali tabbatar da matsayi na lambar bugun jini guda ɗaya a cikin shirin da mafi girman matsayi na Z. Bayan shigar da bayanai a cikin kayan aikin injin, bincika sau biyu don daidaito.
Kariya don matsawa kayan aikin
- Koyaushe amintacce manne kayan aikin kuma tabbatar da hannun baya gajarta sosai.
- Kafin kowane tsarin yanke, duba cewa kayan aiki ya cika bukatun. Tsawon aikin yankan ya kamata ya wuce ƙimar zurfin mashin ɗin ta 2mm kamar yadda aka nuna akan takardar shirin, kuma kuyi la'akari da mariƙin kayan aiki don guje wa karo.
- A cikin yanayin zurfin injina mai zurfi, la'akari da sadarwa tare da mai tsara shirye-shirye don amfani da hanyar hako kayan aiki sau biyu. Da farko, motsa rabin zuwa 2/3 na tsayin sa'an nan kuma kara tsayi lokacin da aka kai matsayi mai zurfi don inganta aikin injin.
- Lokacin amfani da dogon nono na USB, fahimci zurfin ruwan da tsawon ruwan da ake buƙata.
- Kafin shigar da shugaban yanke kan na'ura, goge wurin da ya dace da taper da matsayi mai dacewa na kayan aikin kayan aikin mai tsabta don kauce wa bayanan ƙarfe da ke shafar daidaito da lalata kayan aikin injin.
- Daidaita tsawon kayan aiki ta amfani da hanyar tip-to-tip; a hankali duba umarnin takardar shirin yayin daidaita kayan aiki.
- Lokacin katse shirin ko buƙatar daidaitawa, tabbatar da cewa zurfin za a iya daidaitawa tare da gaba. Gabaɗaya, ɗaga layin da 0.1mm da farko kuma daidaita shi kamar yadda ake buƙata.
- Don yankan kawuna masu jujjuyawa ta amfani da ruwa mai narkewa mai narkewa, a nutsar da su cikin mai na sa'o'i da yawa kowane rabin wata don kiyayewa don hana lalacewa.
Kariya don gyarawa da daidaita kayan aikin
- Lokacin motsa kayan aikin, tabbatar yana tsaye, daidaita gefe ɗaya, sannan matsar da gefen tsaye.
- Lokacin yanke kayan aikin, duba ma'auni sau biyu.
- Bayan yanke, tabbatar da cibiyar dangane da ma'auni a cikin takardar shirin da zane-zane.
- Duk kayan aikin dole ne su kasance a tsakiya ta amfani da hanyar tsakiya. Matsayin sifili a gefen kayan aikin yakamata kuma a kasance a tsakiya kafin yanke don tabbatar da daidaiton iyaka a bangarorin biyu. A cikin lokuta na musamman lokacin da yanke gefe ɗaya ya zama dole, ana buƙatar amincewa daga ƙungiyar samarwa. Bayan yankan gefe ɗaya, tuna radius na sanda a cikin madauki na ramuwa.
- Matsakaicin sifili na cibiyar workpiece dole ne ya dace da cibiyar axis uku a cikin zanen kwamfuta na wurin aiki.
Gudanar da matakan tsaro
- Lokacin da gefe ya yi yawa a saman saman aikin kuma an cire gefe da hannu tare da babban wuka, kar a yi amfani da gong mai zurfi.
- Mafi mahimmancin al'amari na machining shine kayan aiki na farko, kamar yadda aiki da hankali da tabbatarwa zai iya ƙayyade ko akwai kurakurai a cikin diyya na tsawon kayan aiki, diyya na diamita na kayan aiki, shirin, saurin gudu, da dai sauransu, don kauce wa lalata kayan aiki, kayan aiki, da kayan aiki na inji. .
- Gwada yanke shirin ta hanya mai zuwa:
a) Batu na farko shine a ɗaga tsayi da iyakar 100mm, kuma a duba idanunku idan daidai ne;
b) Sarrafa "motsi mai sauri" zuwa 25% da ciyarwa zuwa 0%;
c) Lokacin da kayan aiki ya kusanci saman injin (kimanin 10mm), dakatar da injin;
d) Bincika idan sauran hanyoyin tafiya da shirin daidai ne;
e) Bayan an sake farawa, sanya hannu ɗaya akan maɓallin dakatarwa, a shirye don tsayawa a kowane lokaci, kuma sarrafa ƙimar ciyarwa tare da ɗayan hannun;
f) Lokacin da kayan aiki yana kusa da filin aiki, ana iya sake dakatar da shi, kuma dole ne a bincika sauran tafiya na axis Z.
g) Bayan tsarin yankan yana da santsi da kwanciyar hankali, daidaita duk abubuwan sarrafawa zuwa yanayin al'ada.
- Bayan shigar da sunan shirin, yi amfani da alkalami don kwafi sunan shirin daga allon kuma tabbatar da ya dace da takardar shirin. Lokacin buɗe shirin, bincika idan girman diamita na kayan aiki a cikin shirin ya yi daidai da takardar shirin, kuma nan da nan cika sunan fayil da girman diamita na kayan aiki a cikin sa hannu na processor akan takardar shirin.
- Ba a yarda masu fasaha na NC su bar lokacin da aikin ya yi rauni ba. Idan canza kayan aiki ko taimakawa wajen daidaita wasu kayan aikin inji, gayyato sauran membobin ƙungiyar NC ko shirya dubawa akai-akai.
- Lokacin aiki tare da Zhongguang, masu fasaha na NC ya kamata su ba da kulawa ta musamman ga wuraren da ba a yanke tsangwama don guje wa karon kayan aiki.
- Idan shirin ya katse yayin sarrafawa kuma yana gudana daga karce yana bata lokaci mai yawa, sanar da shugaban kungiyar da mai tsara shirye-shirye don gyara shirin kuma yanke sassan da aka riga aka gudanar.
- Idan akwai keɓancewar shirin, ɗaga shi don lura da tsarin kuma yanke shawarar mataki na gaba lokacin da rashin sanin yanayin rashin daidaituwa a cikin shirin.
- Saurin layi da saurin da mai shirye-shiryen ke bayarwa yayin aikin injin ana iya daidaita shi ta hanyar injiniyan NC gwargwadon halin da ake ciki. Kula da hankali na musamman ga saurin ƙananan tagulla lokacin da aka fallasa su zuwa yanayi mai wahala don guje wa sassautawar aikin aiki saboda oscillation.
- A yayin aiwatar da mashin ɗin kayan aikin, bincika tare da zane mai ban sha'awa don ganin ko akwai wasu yanayi mara kyau. Idan aka sami sabani tsakanin su biyun, nan da nan rufe na'urar kuma sanar da shugaban kungiyar don tantance idan akwai wasu kurakurai.
- Lokacin amfani da kayan aikin sama da 200mm doncnc machining da masana'antu, Kula da izini, zurfin ciyarwa, saurin gudu, da saurin gudu don guje wa oscillation na kayan aiki. Sarrafa saurin gudu na matsayi na kusurwa.
- Ɗauki buƙatun akan takardar shirin don gwada diamita na kayan aikin yankan da gaske kuma yin rikodin diamita da aka gwada. Idan ya zarce kewayon haƙuri, kai rahoto ga shugaban ƙungiyar nan da nan ko maye gurbin shi da sabon kayan aiki.
- Lokacin da kayan aikin injin ke aiki ta atomatik ko yana da lokacin kyauta, je zuwa wurin aiki don fahimtar sauran yanayin shirye-shiryen machining, shirya da niƙa kayan aikin da suka dace don madadin machining na gaba, don guje wa rufewa.
- Kurakurai na tsari suna haifar da ɓata lokaci: rashin amfani da kayan aikin yankan da ba daidai ba, tsara kurakurai a cikin aiki, ɓata lokaci a wuraren da ba sa buƙatar sarrafawa ko kuma ba a sarrafa su ta hanyar kwamfuta, rashin amfani da yanayin sarrafawa (kamar jinkirin gudu, yanke komai, Hanyar kayan aiki mai yawa, jinkirin ciyarwa, da sauransu). Tuntuɓi su ta hanyar shirye-shirye ko wasu hanyoyi lokacin da waɗannan abubuwan suka faru.
- A lokacin aikin mashin ɗin, kula da lalacewa na kayan aikin yankan, da maye gurbin ɓangarorin yanke ko kayan aikin daidai. Bayan maye gurbin ɓangarorin yankan, duba ko iyakar mashin ɗin ya yi daidai.
Kariya bayan sarrafawa
- Duba cewa an kammala kowane shiri da umarni da aka jera akan takardar shirin.
- Bayan aiki, tabbatar da idan workpiece ya bi ka'idodin kuma gudanar da binciken kai na girman workpiece bisa ga zane mai ban sha'awa ko tsari don gano kurakurai da sauri.
- Bincika duk wani rashin daidaituwa a cikin workpiece a wurare daban-daban. Idan kuna da wata tambaya, sanar da shugaban ƙungiyar NC.
- Sanar da jagoran ƙungiyar, mai tsara shirye-shirye, da jagoran ƙungiyar samarwa lokacin cire manyan kayan aiki daga injin.
- Yi taka tsantsan yayin cire kayan aikin daga injin, musamman ma manyan, kuma tabbatar da kariya ga kayan aikin da injin NC.
Bambance-bambancen daidaitattun buƙatun sarrafawa
Ingantacciyar fage mai laushi:
- Mold core da inlay block
- Copper Duke
- Guji fanko sarari a saman fil support rami da sauran wurare
- Kawar da lamarin girgiza layukan wuƙa
Madaidaicin girman:
1) Tabbatar tabbatar da duba daidai girman abubuwan da aka sarrafa don daidaito.
2) Lokacin aiki na tsawon lokaci, la'akari da yuwuwar lalacewa da tsagewa akan kayan aikin yankan, musamman a wurin rufewa da sauran gefuna.
3) Zai fi dacewa a yi amfani da sabbin kayan aikin yankan gami mai wuya a Jingguang.
4) Ƙididdige rabon ceton makamashi bayan gogewa bisa gacnc aikibukatun.
5) Tabbatar da samarwa da inganci bayan aiki.
6) Sarrafa lalacewa na kayan aiki yayin sarrafa matsayi kamar yadda ake buƙata.
Karɓar motsi
- Tabbatar da matsayin aikin gida don kowane motsi, gami da yanayin sarrafawa, yanayin ƙira, da sauransu.
- Tabbatar da ingantaccen aiki na kayan aiki yayin lokutan aiki.
- Sauran mikawa da tabbatarwa, gami da zane, zanen shirye-shirye, kayan aiki, kayan aunawa, kayan aiki, da sauransu.
Tsara wurin aiki
- Yi ayyuka bisa ga buƙatun 5S.
- Tsara kayan aikin yankan, kayan aunawa, kayan aiki, kayan aiki, da kayan aiki da kyau.
- Tsaftace kayan aikin injin.
- Tsaftace filin wurin aiki.
- Koma kayan aikin da aka sarrafa, kayan aikin banza, da kayan aunawa zuwa ma'ajin.
- Aika kayan aikin da aka sarrafa don dubawa ta sashin da ya dace.
Idan kuna son ƙarin sani, tuntuɓi info@anebon.com
Ingantattun kayan aikin Anebon da ingantaccen iko mai inganci a duk matakan samarwa suna ba Anebon damar tabbatar da gamsuwar abokin ciniki ga ƙananan sassa na CNC, sassa na niƙa, damutu simintin sassatare da daidaito har zuwa 0.001mm da aka yi a China. Anebon yana daraja tambayar ku; Don ƙarin cikakkun bayanai, da fatan za a tuntuɓi Anebon nan da nan, kuma za mu ba ku amsa ASAP!
Akwai babban rangwame ga ambaton Chinainji sassa, CNC juya sassa, da CNC milling sassa. Anebon ya yi imani da inganci da gamsuwar abokin ciniki da ƙungiyar mutane masu sadaukarwa suka samu. Ƙungiyar Anebon, tare da amfani da fasahohi masu mahimmanci, suna ba da samfurori masu inganci da mafita waɗanda abokan cinikinmu suka fi so da kuma godiya ga dukan duniya.
Lokacin aikawa: Jul-09-2024