Sauƙaƙan Matakai don Cimma Ƙwarewa a cikin Shirye-shiryen Kayan aikin Injin CNC

Dole ne ya zama ƙwararren masani

Kayan aikin injin CNC sun haɗa hakowa, niƙa, m, reaming, tapping, da sauran matakai. Ilimin fasaha tsakanin masu fasaha yana da girma sosai. Shirye-shiryen CNC tsari ne na amfani da harshen kwamfuta don nuna fasahar sarrafawa. Fasaha ita ce tushen shirye-shirye. Kuna buƙatar fahimtar fasaha don tsarawa.

 

CNC Machine Tool Programming Pro3

Zaɓin sana'ar yankan injin yana nufin cewa farkon kwanakin masana'antar zai zama ƙalubale. Injiniyoyin sarrafa injiniyoyi ƙwararru ne. Don samun cancantar wannan rawar, dole ne ku ciyar da lokaci a cikin taron bitar sarrafa lathes, injunan niƙa, injin niƙa, wuraren injuna, da sauransu. Hakanan kuna buƙatar tattara matakai, ƙididdige yawan amfani da kayan, da ƙididdige ƙididdiga a ofis.

Yana da mahimmanci a san aikin na'ura daban-daban da matakan gwaninta na masanan bita. Bayan shekaru 2-3 na aikin, zaku iya zama ƙwararrun ma'aikatan tsari. Koyi a bayyane daga ma'aikata da masters saboda kwarewar shekarun da suka yi na iya taimaka maka ka guje wa karkatattun hanyoyi. Ba za a iya samun wannan ilimin daga littattafai ba. Zaɓin matakai ya ƙunshi cikakken la'akari da damar kayan aiki da ƙwarewar fasaha na ma'aikata. Tare da goyon baya da amincewa da ma'aikata, yana yiwuwa ya zama ƙwararren ƙwararren tsari.Ta hanyar irin wannan dogon lokaci na koyo da tarawa, ya kamata ku isa matakan fasaha da bukatun masu zuwa:

1. Fahimtar tsari da halaye na aikin hakowa, milling, m, niƙa, da kuma planing inji.
2. Fahimtar aikin kayan sarrafawa.
3. M asali ilmi na kayan aiki ka'idar, gwaninta na al'ada yankan adadin kayan aiki, da dai sauransu.
4. Sanin ƙayyadaddun tsari, jagororin, da buƙatun gabaɗaya don sarrafa tsari daban-daban da hanyoyin aiwatar da sassa na al'ada. Madaidaicin amfani da kayan aiki da adadin lokacin aiki, da sauransu.
5. Tattara takamaiman adadin bayanai akan kayan aiki, kayan aikin injin, da ƙa'idodin injina. Musamman, sanin tsarin kayan aikin da ake amfani da kayan aikin injin CNC.
6. Fahimtar zaɓi da kula da masu sanyaya.
7. Samun fahimtar hankali game da nau'ikan ayyuka masu alaƙa, misali, simintin gyare-gyare, sarrafa wutar lantarki, maganin zafi, da sauransu.
8. Samun tushe mai ƙarfi a cikin kayan aiki.
9. Fahimtar buƙatun taro da buƙatun amfani da sassan da aka sarrafa.
10. Samun tushe mai ƙarfi a fasahar aunawa.

 

Kware a cikin shirye-shiryen CNC da aikace-aikacen software na kwamfuta

Akwai 'yan dozin ɗin umarnin shirye-shirye, kuma tsarin iri-iri iri ɗaya ne. Yawanci, yana ɗaukar watanni 1-2 don zama sananne sosai. Software na shirye-shirye ta atomatik ya ɗan fi rikitarwa kuma yana buƙatar ƙirar koyo. Koyaya, ga mutanen da ke da tushe mai ƙarfi na CAD, yana da sauƙi. Bugu da ƙari, idan shirye-shiryen hannu ne, kyakkyawar fahimtar ilimin lissafin lissafi shima ya zama dole! A aikace, mizanin kyakkyawan shiri shine:

1. Mai sauƙin fahimta da tsarawa, kuma duk masu aiki zasu iya fahimtar shi.

2. Ƙananan umarni a cikin ɓangaren shirin, mafi kyau, tare da manufar sauƙi, aiki, da aminci. Ta fuskar shirye-shirye, umarnin G00 da G01 ne kawai, sauran kuma umarni ne na taimako, waɗanda aka tsara don dacewa da shirye-shirye.

3. Daidaitawar dacewa. Zai fi kyau a kiyaye shirin iri ɗaya lokacin dacnc custom machiningAna buƙatar daidaita daidaitattun sarrafa sashi. Misali, idan kayan aiki yana sawa kuma yana buƙatar gyara, canza tsayi da radius a cikin tebur ɗin kayan aiki.

4. Aiki mai dacewa. Ya kamata a haɗa shirye-shirye bisa ga yanayin aiki na kayan aikin injin, wanda ke da tasiri don dubawa, dubawa, aunawa, aminci, da sauransu. Misali, shirin ba shakka ya bambanta, tare da sashi ɗaya da abubuwan sarrafawa iri ɗaya a cikin mashin ɗin tsaye. cibiyar da sarrafa kayan aikin kwance a kwance. A cikin aikin injiniya, hanya mafi sauƙi ita ce hanya mafi kyau.

 

Kware a cikin kayan aikin injin CNC

Wannan fasaha yawanci yana buƙatar shekaru 1-2 na koyo. Aikin hannu ne wanda ke buƙatar taɓawa mai hankali. Yayin da masu farawa zasu iya sanin ka'idar, ƙwarewar aikace-aikacen aiki yana da ƙalubale. Don ƙware a wannan yanki, dole ne ku ƙware a cikin ayyukan tsarin, shigar da kayan aiki, daidaita sashi, saitin kayan aiki, saiti na sifili da saitunan ramuwa na tsawon kayan aiki, da saitunan radiyo, da kayan aiki da shigarwa da sauke kayan aiki.

Bugu da ƙari, kuna buƙatar fahimtar kayan aikin niƙa da dabarun auna sashi, waɗanda suka haɗa da yin amfani da calipers masu ƙarfi, micrometers, alamun bugun kira, da alamun diamita na lever na ciki. Ana samun mafi yawan ayyukan da ake buƙata a cikin cibiyoyin injin kwance a kwance da manyan gantry (motsin katako, saman katako) cibiyoyin injina.

Kasancewa gwani a wannan fasaha yana buƙatar fahimta mai zurfi. Yawanci, tsari daga aikin sashe na farko zuwa cimma daidaiton aiki da ake buƙata shine kawai alhakin ƙwararren shirye-shirye na CNC. Yana da mahimmanci a yi aiki da kayan aikin injin tare da daidaito don isa wannan matakin ƙwarewa.

CNC Machine Tool Programming Pro1

Dole ne ya kasance yana da tushe mai kyau na kayan aiki da fasahar aunawa

Kayan aiki da fasahar aunawa suna da mahimmanci don tabbatar da ingancin sarrafa sashi da daidaiton kayan aikin injin. Suna kuma nuna matakin fasaha na ma'aikatan aikin. Dukacnc masana'antu tsaritsarin ya dogara da masana'anta kayan aikin injin don daidaito, mai kera kayan aiki don kayan aiki da yankan sigogi, da ma'aikatan aiwatarwa don ƙirar ƙirar kayan aiki na musamman don takamaiman sassa. Sassan kayan aikin injin CNC gabaɗaya suna ƙalubalanci aiwatarwa, yana haifar da matsalolin da ba za a iya faɗi ba.

A lokacin yin kuskure, fiye da rabin dalilan gazawar sashin farko na sarrafawa suna da alaƙa da matsayar da ba ta dace ba, wuraren matsewa, da ƙwanƙwasa ƙarfin na'urar. Yin nazarin al'amurran da suka dace yana da wahala saboda yana iya zama mai inganci kawai kuma yana da ƙalubale don ƙididdigewa, musamman ba tare da gogewa ba a cikin ƙirar kayan aiki da manne sashi. Neman shawara daga manyan ƙwararrun ƙwararru waɗanda suka ƙware a injunan daidaita injunan ban sha'awa ana ba da shawarar. Ingantattun ƙwarewar ma'auni suna da mahimmanci don ƙira kuma suna buƙatar ƙwarewa cikin amfani da kayan aiki irin su vernier calipers, micrometers, alamomin bugun kira, ma'aunin lever diamita na ciki, da calipers. Wani lokaci, ma'auni na hannu yana da mahimmanci saboda kayan aunawa guda uku bazai zama abin dogaro ba don sarrafa sashi.

 

Kwarewa a kula da kayan aikin injin CNC

Don sanin kayan aikin injin CNC, yakamata ku iya:

1. Fahimtar kayan aikin lantarki na CNC da ka'idodin sarrafawa. Kasance iya gano kowane bangare a cikin akwatin lantarki, san aikinsa, da fassara zane-zanen lantarki. Hakanan, sami damar gano abun cikin ƙararrawa dangane da lambar ƙararrawar lantarki.

2. Fahimtar tsari da ka'idar watsawa na ƙwallon ƙwallon ƙwallon ƙafa, kuma ku san abubuwan da ke tasiri daidaitattun kayan aikin injin.

3. Yi la'akari da tsari na bearings a duka ƙarshen mashin kayan aikin injin da kuma yadda suke shafar daidaiton kayan aikin injin.

4. Fahimtar tsarin lubrication na kayan aikin injin, gami da wuraren lubrication don bearings, spindles, nau'i-nau'i na kinematic, da akwatunan gear. Har ila yau, ku kasance da masaniya game da nau'in kayan aikin injin mai mai da man da ake amfani da shi na mako-mako ko kowane wata.

5. Fahimtar tsarin sanyaya kayan aikin injin, gami da yanke (ruwa, iska) sanyaya, sanyaya sandal, da sanyaya akwatin lantarki.

6. Yi la'akari da babban tsarin watsawa na kayan aikin inji da ƙayyadaddun halaye na bayanan da suka danganci gudu da karfin kowane kayan aikin inji.

7. Fahimtar halaye na nau'in jagorar kayan aikin injin, gami da ko layin dogo ne na layin dogo ko layin dogo da tsayin daka (ƙarfin ɗaukar nauyi).

8. Kasance iya warware kurakuran aiki gama gari kamar kurakurai masu iyaka da kurakurai na lambar kayan aikin mujallu.

9. Ƙwarewa a cikin ma'auni daban-daban (a tsaye, mai ƙarfi) da hanyoyin gano kayan aikin inji.

10. Sanin tsarin mujallu na kayan aiki da ka'idar canza kayan aiki.

Yana da ƙalubale don biyan duk waɗannan buƙatun ba tare da horar da sama da shekaru uku ba.

CNC Machine Tool Programming Pro2

 

 

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Lokacin aikawa: Yuni-26-2024
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