Maganin saman shine ƙirƙirar shimfidar ƙasa tare da ɗaya ko fiye na musamman kaddarorin akan saman kayan ta hanyoyin jiki ko sinadarai. Maganin saman na iya inganta bayyanar samfur, rubutu, aiki da sauran abubuwan aiki.
1. Anodizing
Shi ne yafi anodic hadawan abu da iskar shaka na aluminum, wanda yana amfani da ka'idar electrochemistry samar da Layer na Al2O3 (aluminum oxide) fim a saman aluminum da aluminum gami. Wannan Layer na fim din oxide yana da kaddarorin musamman kamar kariya, ado, rufi da juriya.anodized zinariya cnc juya part
Tsarin tsari:
Monochrome, launin gradient: gogewa / sandblasting / zane → ragewa → anodizing → tsaka tsaki → rini → rufewa → bushewa
Launi biyu:
① goge / sandblasting / zanen waya → ragewa → masking → anodizing 1 → anodizing 2 → rufewa → bushewa
② goge / sandblasting / waya zane → ragewa → anodizing 1 → Laser engraving → anodizing 2 → sealing → bushewa
Fasalolin Fasaha:
1. Ƙara ƙarfi
2. Gane kowane launi sai fari
3. Cimma buƙatun nickel kyauta kuma ku cika buƙatun Turai, Amurka da sauran ƙasashe don ba da nickel.
Matsalolin fasaha da mahimman abubuwan haɓakawa: matakin yawan amfanin ƙasa na anodizing yana da alaƙa da farashin samfurin ƙarshe. Makullin don inganta haɓakar haɓakar iskar oxygen shine adadin da ya dace na oxidant, zafin jiki mai dacewa da yawa na yanzu, wanda ke buƙatar masana'antun tsarin tsarin su ci gaba da bincike a cikin tsarin samarwa, neman nasara. (Muna ba da shawarar ku kula da asusun jama'a " Injiniya Injiniya ", kuma ku ƙware ilimin busassun kaya da bayanan masana'antu da wuri-wuri)
Shawarar samfur: E + G arc rike, wanda aka yi da kayan anodized, abokantaka da muhalli kuma mai dorewa.cnc machining bakin karfe.
2. Electrophoresis
An yi amfani da shi a cikin bakin karfe, aluminum gami, da dai sauransu, zai iya sa samfurin ya nuna launuka daban-daban, kula da ƙyallen ƙarfe, kuma a lokaci guda yana haɓaka aikin farfajiya, tare da kyakkyawan aikin anti-lalata.
Gudun tsari: pretreatment→electrophoresis → bushewa
amfani:
1. Launuka masu wadata;
2. Babu nau'in karfe, zai iya yin aiki tare da sandblasting, gogewa, zanen waya, da dai sauransu;
3. Processing a cikin ruwa yanayi iya gane surface jiyya na hadaddun Tsarin;
4. Fasaha ya balaga kuma ana iya samar da shi da yawa.
Hasara: Ikon rufe lahani gabaɗaya ne, kuma electrophoresis na simintin gyare-gyaren mutuwa yana buƙatar ƙarin pretreatment.
3. Micro-arc oxidation
Hanyar yin amfani da babban ƙarfin lantarki a cikin bayani na electrolyte (yawanci raunin alkaline mai rauni) don samar da fim din yumbu mai laushi, wanda shine sakamakon sakamakon haɗin gwiwa na fitarwa ta jiki da kuma iskar oxygen.
Tsarin tsari: pretreatment → wanke ruwan zafi → MAO → bushewa
amfani:
1. Rubutun yumbu, bayyanar maras kyau, babu samfurori masu sheki, m ji na hannu, anti-yatsa;
2. Faɗin nau'i na nau'i: Al, Ti, Zn, Zr, Mg, Nb, da kayan haɗin su, da dai sauransu;
3. Magani mai sauƙi ne mai sauƙi, samfurin yana da kyakkyawan juriya na lalata da kuma juriya na yanayi, kuma yana da kyakkyawan aikin zafi.
Hasara: A halin yanzu, launi yana da iyaka, baƙar fata da launin toka ne kawai suka fi girma, kuma launuka masu haske suna da wuyar samuwa a halin yanzu; Yawan amfani da wutar lantarki ya fi shafar farashin, kuma yana ɗaya daga cikin mafi girman farashi a jiyya a saman.
4. PVD injin plating
Cikakken suna shine jigon tururi na zahiri, wanda shine tsarin masana'antu wanda galibi yana amfani da tsarin jiki don adana fina-finai na bakin ciki.cnc machining part
Tsarin tsari: tsaftacewa kafin PVD → vacuuming a cikin tanderun → wankewar manufa da tsaftace ion → shafi → cikar shafi, sanyaya daga cikin tanderun → post-processing (polishing, AFP) (Muna ba da shawarar ku kula da " Injiniya Injiniya " asusu na hukuma, karo na farko don fahimtar ilimin busassun kayan busassun, bayanan masana'antu)
Fasalolin fasaha: PVD (Turawar Turin Jiki, Tushen Jiki na Jiki) na iya ɗaukar saman ƙarfe tare da babban plating mai wuya, babban juriya cermet kayan ado.
5. Electroplating
Fasaha ce da ke amfani da electrolysis don haɗa fim ɗin ƙarfe a saman ƙarfen don hana lalata, haɓaka juriya, haɓakar lantarki, tunani, da haɓaka ƙaya.
Tsari gudana: pretreatment → Cyanide-free alkali jan karfe → cyanide-free cupronickel tin → chrome plating
amfani:
1. Rubutun yana da babban mai sheki da ingancin ƙarfe mai kyau;
2. Kayan tushe shine SUS, Al, Zn, Mg, da dai sauransu; farashin ya yi ƙasa da PVD.
Lalacewa: ƙarancin kariyar muhalli da babban haɗarin gurɓataccen muhalli.
6. Rufe foda
A foda shafi aka fesa a kan surface na workpiece da foda spraying kayan aiki (electrostatic spraying inji). Ƙarƙashin aikin wutar lantarki na tsaye, foda za a yi amfani da shi daidai a kan saman kayan aiki don samar da murfin foda; Yana warkar da lebur kuma ya zama shafi na ƙarshe tare da tasiri daban-daban (nau'ikan nau'ikan tasirin foda daban-daban).
Tsarin fasaha: ɓangare na sama → cire ƙurar lantarki → fesa → ƙarancin zafin jiki → yin burodi
amfani:
1. Launuka masu arziki, babban mai sheki da matte zaɓi;
2. Ƙananan farashi, dacewa don gina kayan kayan aiki da harsashi na zafi mai zafi, da dai sauransu;
3. Babban amfani mai amfani, 100% amfani, kare muhalli;
4. Ƙarfin ƙarfi don rufe lahani; 5. Zai iya kwaikwayon tasirin ƙwayar itace.
Hasara: A halin yanzu ana amfani da shi a cikin samfuran lantarki ƙasa da ƙasa.
7. Metal waya zane
Hanya ce ta jiyya da ke samar da layi akan saman aikin ta hanyar niƙa samfurin kuma yana da tasirin ado. Dangane da layukan daban-daban bayan zana, ana iya raba shi zuwa: zanen layi madaidaiciya, zanen bazuwar, ƙirar corrugated, ƙirar juyawa.
Siffofin fasaha: Maganin zanen waya na iya sa saman ƙarfe ya sami haske mai kama da ƙarfe wanda ba madubi ba, kuma maganin zanen waya kuma yana iya kawar da lahani da ke kan saman ƙarfen.
Shawarwari na samfur: Ƙwararren LAMP, Jiyya na Zwei L, ta amfani da fasaha mai kyau na niƙa don nuna dandano.
8. Yashi
Yana da wani tsari a cikin abin da matsawa iska da ake amfani da matsayin iko don samar da wani high-gudun fesa katako don fesa da fesa abu a saman da workpiece da za a bi da a babban gudun, sabõda haka, bayyanar ko siffar da m surface. da workpiece surface canje-canje, da kuma wani mataki na tsabta da kuma daban-daban roughness ana samun. .
Fasalolin Fasaha:
1. Don cimma daban-daban nuni ko matt.
2. Yana iya tsaftace ƙananan burrs a saman kayan aikin kuma ya sa yanayin aikin ya zama mai laushi, yana kawar da cutarwar burrs da inganta darajar aikin.
3. Share sauran datti bar a pretreatment, inganta smoothness na workpiece, sa workpiece bayyana uniform da daidaito launi karfe, da kuma sanya bayyanar workpiece mafi kyau da kyau. (Muna ba da shawarar ku kula da asusun jama'a " Injiniya Injiniya ", kuma ku ƙware ilimin busassun kaya da bayanan masana'antu da wuri-wuri)
Shawarar samfur: E+G classic gada rike, sandblasted surface, high-karshen yanayi.
9. goge baki
Ƙarshen saman kayan aiki ta amfani da sassauƙan kayan aikin goge baki da barbashi masu ɓarna ko wasu kafofin watsa labarai masu gogewa. Domin daban-daban polishing matakai: m polishing (tushen polishing tsari), matsakaici polishing (karewa tsari) da lafiya polishing (glazing tsari), zabar dace polishing dabaran iya cimma mafi kyau polishing sakamako da kuma inganta polishing yadda ya dace.
Fasalolin fasaha: Haɓaka daidaiton girman ko daidaitaccen siffar geometric na kayan aikin, samun ƙasa mai santsi ko kyalli na madubi, sannan kuma kawar da sheki.
Shawarar samfur: E + G dogon rike, goge goge, mai sauƙi da kyakkyawa
10. Fitowa
Yawancin lokaci ana kiranta da etching, wanda kuma aka sani da photochemical etching, yana nufin cire fim ɗin kariya a cikin yankin da za a yi shi da shi bayan fallasa yin faranti da haɓakawa, da kuma tuntuɓar maganin sinadarai yayin etching don cimma tasirin rushewa da lalata. , forming concave-convex ko m gyare-gyaren sakamako.
Tsarin tsari:
Hanyar bayyanawa: Aikin yana shirya girman kayan bisa ga zane-zane - shirye-shiryen kayan aiki - tsaftacewa kayan aiki - bushewa → fim ko shafi → bushewa → bayyanar → ci gaba → bushewa - etching → tube
Hanyar buguwar allo: yankan kayan → faranti (bakin ƙarfe da sauran kayan ƙarfe) → buguwar allo → etching → tsiri → Ok
amfani:
1. Yana iya aiwatar da micro-aiki na karfe surface;
2. Ba da tasiri na musamman ga saman karfe;
Lalacewar: Yawancin ruwa mai lalacewa (acids, alkalis, da sauransu) da ake amfani da su a cikin etching suna da illa ga muhalli.
Anebon Metal Products Limited na iya samar da CNC Machining, Die Casting, Sheet Metal Fabrication sabis, da fatan za a iya tuntuɓar mu.
Tel: +86-769-89802722 E-mail: info@anebon.com URL: www.anebon.com
Lokacin aikawa: Afrilu-08-2022