Sabuntawa a cikin Tsarin Jiyya na Sama don Inganta Ayyukan Injin CNC

 Maganin samanshine samar da shimfidar shimfidar wuri akan kayan tushe tare da kaddarorin daban-daban daga kayan tushe don saduwa da juriya na lalata, juriya, ado, ko wasu buƙatun aikin samfur na musamman. Common surface jiyya hanyoyin sun hada da inji nika, sinadaran magani, surface zafi magani, spraying surface, da dai sauransu Sun yawanci unsa matakai kamar tsaftacewa, sharewa, deburring, degreasing, kuma descaling na workpiece surface.

1. Vacuum plating

• Ma'anar:Vacuum plating wani al'amari ne na ajiya na zahiri wanda ke samar da nau'in nau'in nau'in nau'in karfe mai santsi kamar saman saman ta hanyar tasiri ga manufa tare da iskar argon.
• Abubuwan da ake buƙata:karafa, robobi masu wuya da taushi, kayan hade, yumbu, da gilashi (sai dai kayan halitta).
• Farashin tsari:Kudin aiki yana da yawa sosai, ya danganta da rikitarwa da adadin kayan aikin.
• Tasirin muhalli:Gurbacewar muhalli kadan ne, kama da tasirin feshi kan muhalli.

2. Electrolytic polishing

• Ma'anar:Electropolishing wani tsari ne na electrochemical wanda ke amfani da wutar lantarki don cire atom daga saman kayan aiki, ta haka ne ke cire bursu masu kyau da kuma kara haske.
• Abubuwan da ake Aiwatar da su:Yawancin karafa, musamman bakin karfe.
• Farashin tsari:Kudin aiki yana da ƙasa sosai saboda gabaɗayan tsarin ana kammala shi ta atomatik.
• Tasirin muhalli:Yana amfani da ƙananan sinadarai masu cutarwa, yana da sauƙin aiki, kuma yana iya tsawaita rayuwar bakin karfe.

3. Tsarin buga kushin

• Ma'anar:Buga na musamman wanda zai iya buga rubutu, zane-zane, da hotuna akan saman abubuwan da ba su da tsari.
• Abubuwan da ake buƙata:Kusan duk kayan, ban da kayan da suka fi taushi fiye da pads silicone (kamar PTFE).
• Farashin tsari:low m kudin da kuma low aiki kudin.
• Tasirin Muhalli:Saboda yin amfani da tawada masu narkewa (wanda ya ƙunshi sinadarai masu cutarwa), akwai tasiri mai mahimmanci ga muhalli.

 

4. Tsarin Galvanizing

• Ma'anar: Layer na zincan lullube shi a saman kayan haɗin ƙarfe na ƙarfe don samar da kayan kwalliya da tasirin tsatsa.
• Abubuwan da ake buƙata:karfe da ƙarfe (dangane da fasahar haɗin gwiwar ƙarfe).
• Farashin tsari:babu mold kudin, short sake zagayowar, matsakaicin kudin aiki.
• Tasirin muhalli:Zai iya ƙara yawan rayuwar sabis na sassan ƙarfe, hana tsatsa da lalata, kuma yana da tasiri mai kyau akan kare muhalli.

 

5. Electroplating tsari

• Ma'anar:Ana amfani da Electrolysis don manne da Layer na fim din karfe zuwa saman sassan.
• Abubuwan da ake Aiwatar da su:Yawancin karafa (irin su tin, chrome, nickel, azurfa, zinariya, da rhodium) da wasu robobi (kamar ABS).
• Farashin tsari:Babu kudin ƙira, amma ana buƙatar kayan aiki don gyara sassa, kuma farashin aiki yana da matsakaici zuwa babba.
• Tasirin muhalli:Ana amfani da abubuwa masu guba da yawa, kuma ana buƙatar kulawa da ƙwararru don tabbatar da ƙarancin tasirin muhalli.

 

6. Buga canja wurin ruwa

• Ma'anar:Yi amfani da matsa lamba na ruwa don buga ƙirar launi akan takardar canja wuri zuwa saman samfurin mai girma uku.
• Abubuwan da ake buƙata:Duk wani abu mai wuya, musamman allura gyare-gyaren sassa da sassan ƙarfe.
• Farashin tsari:babu mold kudin, low lokaci kudin.
• Tasirin muhalli:Ana amfani da suturar da aka buga sosai fiye da feshi, rage zubar da shara da sharar kayan abu.

  

 

7. Buga allo

• Ma'anar:Ana matse tawada ta hanyar gogewa kuma an tura shi zuwa ga ma'aunin ta hanyar raga na ɓangaren hoton.
• Abubuwan da ake buƙata:Kusan duk kayan, gami da takarda, filastik, karfe, da sauransu.
• Farashin tsari:Farashin mold yana da ƙasa, amma farashin aiki yana da yawa (musamman bugu mai launuka iri-iri).
• Tasirin muhalli:Tawada masu launin allo masu haske ba su da tasiri ga muhalli, amma tawada masu ɗauke da sinadarai masu cutarwa suna buƙatar sake yin fa'ida da zubar da su cikin kan kari.

  

 

8. Anodizing

• Ma'anar:Anodizing na aluminum yana amfani da ka'idodin electrochemical don samar da fim din aluminum oxide akan saman aluminum da aluminum gami.
• Abubuwan da ake buƙata:aluminum, aluminum gami da sauran kayayyakin aluminum.
• Farashin tsari:yawan ruwa da wutar lantarki, yawan zafin na'ura.
• Tasirin muhalli:Ingancin makamashin bai yi fice ba, kuma tasirin anode zai haifar da iskar gas da ke da illa ga yanayin sararin samaniyar ozone.

 

 

9. Karfe Goga

• Ma'anar:Hanyar jiyya na ado na ado wanda ke samar da layi akan saman aikin aikin ta hanyar niƙa.
• Abubuwan da ake buƙata:Kusan duk kayan ƙarfe.
• Farashin tsari:Hanyar da kayan aiki suna da sauƙi, amfani da kayan yana da ƙananan ƙananan, kuma farashin yana da ƙananan ƙananan.
• Tasirin muhalli:An yi shi da ƙarfe mai tsafta, ba tare da fenti ko kowane sinadari a saman ba, ya cika kariyar wuta da buƙatun kare muhalli.

  

 

10. In-mold ado

• Ma'anar:Sanya fim ɗin da aka buga a cikin ƙirar ƙarfe, haɗa shi tare da resin ɗin da aka ƙera don samar da gabaɗaya, kuma ƙarfafa shi cikin samfurin da aka gama.
• Abubuwan da ake buƙata:filayen filastik.
• Farashin tsari:Saitin gyare-gyare guda ɗaya kawai ake buƙata, wanda zai iya rage farashi da lokutan aiki da kuma cimma samarwa mai sarrafa kansa sosai.
• Tasirin muhalli:Kore da kare muhalli, da guje wa gurbacewar da ake samu ta hanyar zanen gargajiya da na lantarki.

  

 

Waɗannan matakan jiyya na saman suna taka muhimmiyar rawa wajen samar da masana'antu, ba wai kawai haɓaka ƙaya da aikin samfuran ba har ma suna biyan buƙatun masu amfani don keɓance keɓancewar muhalli da kariyar muhalli. Lokacin zabar tsari mai dacewa, ya zama dole a yi la'akari da mahimmancin abubuwa masu yawa kamar kayan, farashi, ingantaccen samarwa, da tasirin muhalli.