Matsalolin gama gari da mafita na kayan aiki a cikin injin rami mai zurfi

A cikin aiwatar da injin rami mai zurfi, matsaloli kamar daidaiton girman girman, ingancin saman da rayuwar kayan aiki na kayan aikin galibi suna faruwa. Yadda za a rage ko ma guje wa waɗannan matsalolin matsala ce ta gaggawa da za a warware.aluminum part
1. Akwai matsaloli: buɗaɗɗen buɗewa yana ƙaruwa, kuma kuskuren yana da girma
1) Dalili
Ƙimar ƙira na diamita na waje na reamer ya yi girma da yawa ko kuma yankan yankan yana da burrs; saurin yankan ya yi yawa; Adadin ciyarwa bai dace ba ko kuma izinin injin ɗin ya yi yawa; kusurwar jagorar reamer ya yi girma da yawa; reamer yana lankwasa; Riko da guntun guntu; jujjuyawar yankan ƙwanƙwasa ba ta da juriya yayin kaifi; zaɓin yankan ruwa bai dace ba; ba a goge tabon mai da ke saman ƙoƙon ƙoƙon da aka yi da shi ba ko kuma tabar ta lalace lokacin da aka shigar da reamer; an shigar da wutsiya mai lebur na shank ɗin taper a cikin matsayi na daidaitawa. An lanƙwasa igiyar adon ko kuma abin da aka ɗaure ya yi sako-sako da yawa ko ya lalace; mai reamer ba shi da sassauci; ba a kan gadi ɗaya da kayan aikin ba kuma ƙarfin hannayen biyu ba daidai ba ne lokacin da ake reaming da hannu, yana haifar da girgizar hagu da dama.

2) Magani
Daidai rage diamita na waje na reamer bisa ga takamaiman halin da ake ciki; rage saurin yankewa; daidai daidaita adadin ciyarwa ko rage izinin injin; yadda ya kamata a rage kusurwar shigarwa; gyara ko yayyafa lanƙwasa mara amfani; Wanda ya cancanta; sarrafa bambancin lilo a cikin kewayon da aka yarda; zaɓi ruwan yankan tare da mafi kyawun aikin sanyaya; Kafin shigar da reamer, reamer taper shank da tabon mai na cikin injin kayan aikin sandar ramin mashin ɗin dole ne a goge su da tsabta, kuma a goge saman taper da dutse mai; Nika lebur wutsiya na reamer; daidaita ko maye gurbin sandar igiya; sake daidaita chuck mai iyo kuma daidaita coaxial; kula da daidai aiki.
2. Akwai matsala: buɗaɗɗen buɗe ido yana raguwa
1) Dalili
Ƙimar ƙira na diamita na waje na reamer yana da ƙananan ƙananan; saurin yankan ya yi ƙasa da ƙasa; Yawan ciyarwar ya yi yawa; babban kusurwar raguwa na reamer ya yi ƙanƙara; Ragewa; a lokacin da ake reaming karfe sassa, idan izni ya yi yawa girma ko reamer ba kaifi, da sauki don samar da na roba farfadowa da na'ura, don haka da bude bude da aka rage da ciki ba zagaye, kuma bude bai cancanta ba.CNC machining karfe part
2) Magani
Sauya diamita na waje na reamer; daidai ƙara saurin yankan; yadda ya kamata a rage yawan abinci; daidai ƙara babban kusurwar raguwa; zaɓi ruwan yankan mai tare da kyakkyawan aikin mai; Lokacin zabar girman wuka, yakamata a yi la'akari da abubuwan da ke sama, ko kuma a zaɓi ƙimar gwargwadon halin da ake ciki; don yankan gwaji, ɗauki izinin da ya dace kuma a kaifafa reamer.
3. Akwai matsala: ramin da aka sake gyarawa ba ya zagaye
1) Dalili
Reamer yana da tsayi da yawa, rashin ƙarfi bai isa ba, kuma girgiza yana faruwa yayin reaming; babban kusurwar raguwa na reamer ya yi ƙanƙara; ɓangarorin yankan ramuka yana kunkuntar; alawus din reaming ne na son zuciya; saman rami na ciki yana da ramuka da ramukan giciye; Ƙunƙarar igiyar igiya ba ta kwance, babu hannun rigar jagora, ko izinin da ke tsakanin reamer da hannun rigar ya yi girma da yawa, kuma kayan aikin ya lalace bayan an cire shi saboda aikin sirara mai bango da aka matse shi sosai.
2) Magani
Mai reamer tare da rashin isasshen ƙarfi zai iya amfani da reamer tare da farar da bai dace ba, kuma shigar da reamer yakamata ya ɗauki haɗin kai mai ƙarfi don haɓaka kusurwar jagora; zaɓi ƙwararren reamer don sarrafa haƙurin matsayi na rami a cikin tsarin aiwatarwa na gaba; yi amfani da farar da ba ta dace ba Ga mai reamer, yi amfani da doguwar rigar jagora mafi tsayi kuma mafi daidai; zaɓi guraben da suka dace; lokacin amfani da madaidaicin madaurin ramuka don sake sake madaidaitan ramuka, yakamata a gyara tsattsauran ramuka na kayan aikin injin, kuma izinin dacewa na hannun riga ya kamata ya zama mafi girma ko dacewa. hanyar matsewa don rage ƙarfin matsawa.cnc machining part
4. Akwai matsala: saman ciki na ramin yana da fuskokin bayyane
1) Domin
Kuɗin reaming ya yi yawa; kusurwar baya na sashin yankan reamer ya yi girma da yawa; yankan yankan ya yi fadi da yawa; saman workpiece yana da pores, yashi ramukan da igiyar igiya lilo ya yi girma da yawa.
2) Magani
Rage alawus ɗin reaming; rage kusurwar izini na sashin yanke; kara girman nisa; zaži wanda ya cancanta; daidaita sandar kayan aikin injin.
5. Akwai matsala: ƙimar ƙarancin ƙasa na rami na ciki yana da girma
1) Dalili
Gudun yankan ya yi yawa; zaɓin yankan ruwa bai dace ba; Babban kusurwar raguwa na reamer yana da girma da yawa, kuma ɓangarorin yankan ramuka ba su da kewaye; alawus din reaming ya yi yawa; alawus ɗin girbin ba daidai ba ne ko ƙanƙanta, kuma ba a sake gyara saman gida ba; yankan gefen reamer yana da faɗi da yawa; cire guntu ba shi da santsi yayin reaming; reamer yana sawa sosai; Gefen; gefen yana da ginannen gefe; saboda abu, bai dace da sifili ko rake reamers mara kyau ba.
2) Magani
Rage saurin yankewa; zaɓi yankan ruwa bisa ga kayan aiki; yadda ya kamata a rage babban kusurwar raguwa, daidai da kaifin yankan reaming; yadda ya kamata a rage alawus din reaming; inganta daidaiton matsayi da ingancin ramin ƙasa kafin yin reaming ko ƙara iznin reaming; Zaɓi ƙwararren reamer; kaifafa nisa na ruwa; rage yawan haƙoran reamer bisa ga takamaiman halin da ake ciki, ƙara sarari na guntu tsagi ko amfani da reamer tare da kusurwar karkata don sa guntu cirewa ya zama santsi; maye gurbin reamer akai-akai, kuma a niƙa shi lokacin da ake kaifi. An kashe yankin yankan; mai reamer ya kamata ya ɗauki matakan kariya don guje wa ƙumburi yayin daɗaɗawa, amfani da sufuri; ga mai bumped reamer, yi amfani da ƙaƙƙarfan dutse mai ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan wuƙa; Gyara da dutsen dutse don wucewa, kuma amfani da reamer tare da kusurwar rake na 5°-10°.
6. Akwai matsala: rayuwar sabis na reamer yana da ƙasa
1) Dalili
Kayan abu na reamer bai dace ba; reamer yana ƙonewa a lokacin kaifi; zaɓin yankan ruwa bai dace ba, ruwan yankan ba zai iya gudana ba daidai ba, kuma ƙimar girman saman ɓangaren yanke da bayan niƙa yankan reaming ya yi yawa.
2) Magani
Zaɓi kayan reamer bisa ga kayan sarrafawa, kuma zai iya amfani da simintin carbide reamer ko mai rufin reamer; kula sosai da adadin kaifi da yanke don guje wa konewa; sau da yawa zabar ruwan yankan daidai bisa ga kayan sarrafawa; Ruwan yankan matsi, bayan niƙa mai kyau ko niƙa don biyan buƙatun.
7. Akwai matsala: daidaiton matsayi na ramin da aka sake gyara ba shi da haƙuri
1) Dalili
An sa rigar jagora; ƙarshen hannun rigar jagora ya yi nisa da aikin aikin; Tsawon hannun rigar jagora gajere ne, daidaito ba shi da kyau, kuma ƙwanƙolin sandal ɗin sabu ne.
2) Magani
Sauya hannun rigar jagora akai-akai; tsawaita hannun rigar jagora don inganta daidaiton daidaitaccen hannun rigar jagora da sharewar reamer; gyara kayan aikin na'ura akan lokaci kuma daidaita shinge mai ɗaukar sandal.
8. Akwai matsala: an tsinke haƙoran reamer
1) Dalili
Kuɗin reaming ya yi yawa; taurin kayan aikin ya yi yawa; juzu'in yankan ya yi girma da yawa, kuma kayan yankan ba daidai ba ne; Babban kusurwar reamer yana da ƙananan ƙananan, wanda ke ƙara girman yanke; lokacin reaming zurfin ramuka ko makafi ramukan, akwai da yawa kwakwalwan kwamfuta , kuma ba a cire a cikin lokaci da kuma hakora sun fashe a lokacin kaifafa.
2) Magani
Gyara girman buɗewar da aka riga aka yi na'ura; rage taurin kayan ko amfani da madaidaicin rake reamer ko na'urar karbude; sarrafa lilo a cikin kewayon da ya dace; ƙara kusurwar shigarwa; kula da cire kwakwalwan kwamfuta akan lokaci ko amfani da reamer tare da kusurwar karkatarwa; Kula da ingancin kaifi.
9. Akwai matsala: an karye hannun reamer
1) Dalili
Kuɗin reaming ya yi yawa; a lokacin da ake reaming taper ramukan, da kasafi na m da m reaming alawus da kuma zabi na yankan adadin ba su dace; guntu sarari na reamer hakora karami ne, kuma kwakwalwan kwamfuta an katange.
2) Magani
Gyara girman buɗewar da aka riga aka yi na'ura; gyara rabon alawus, kuma zaɓi adadin yankan da kyau; rage adadin reamer hakora, ƙara guntu sarari ko niƙa da hakora tazarar da daya hakori.
10. Akwai matsala: tsakiyar layin rami bayan reaming ba madaidaiciya
1) Dalili
Juyawar hakowa kafin yin reaming, musamman ma lokacin da diamita ya yi ƙanƙanta, ba za a iya gyara muryoyin asali ba saboda rashin ƙarfi na reamer; babban kusurwar raguwa na reamer ya yi girma sosai; rashin jagoranci yana sa mai yin reamer ya zama mai sauƙi don karkata lokacin reaming; juzu'i na juzu'in yankan ya yi girma da yawa; reamer yana gudun hijira a rata a tsakiyar ramin da aka katse; a lokacin da ake reaming da hannu, ƙarfin yana da girma sosai a waje guda, yana tilasta reamer ya karkata zuwa gefe ɗaya kuma ya lalata madaidaiciyar ramin da aka sake.
2) Magani
Ƙara reaming ko m tsari don gyara ramin; rage babban kusurwar raguwa; daidaita reamer da ya dace; maye gurbin reamer tare da sashin jagora ko tsawaita sashin yanke; kula da daidai aiki.