Matsalolin gama gari da mafita na kayan aiki a cikin injin rami mai zurfi

A cikin mashin ɗin rami mai zurfi, matsaloli kamar daidaiton ƙima, ingancin ƙasa, da rayuwar kayan aiki na kayan aikin galibi suna faruwa. Yadda za a rage ko ma guje wa waɗannan matsalolin matsala ce ta gaggawa da ke buƙatar warwarewa.aluminum part
1. Akwai matsaloli: buɗaɗɗen buɗewa yana ƙaruwa kuma kuskuren yana da girma
1) Dalili
Ƙimar ƙira na diamita na waje na reamer yana da mahimmanci. Ƙarƙashin ƙwayar cuta yana da kumburi; saurin yankan ya yi yawa; Yawan ciyarwar bai dace ba, ko kuma izinin injin ɗin ya yi yawa; kusurwar jagorar reamer ya yi girma da yawa; reamer yana lankwasa; Riko da guntun guntu; jujjuyawar ƙwanƙwasa ba ta da juriya yayin kaifi; zaɓin yankan ruwa bai dace ba; ba a goge tabon mai da ke saman ƙoƙon ƙoƙon mai, ko kuma wurin da aka ɗora ya lalace lokacin da aka shigar da reamer; an shigar da wutsiya mai lebur na shank ɗin taper a cikin matsayi na daidaitawa. An lanƙwasa igiyar, ko kuma abin da aka ɗaure ya yi sako-sako da yawa ko ya lalace; mai reamer ba shi da sassauci; ba a kan gadi ɗaya yake da kayan aikin ba kuma ƙarfin hannayen biyu ba daidai ba ne lokacin yin reaming da hannu, yana sa reamer ya girgiza hagu da dama.

2) Magani
Daidai rage diamita na waje na reamer bisa ga takamaiman halin da ake ciki; rage saurin yankewa; daidai daidaita adadin ciyarwa ko rage izinin injin; yadda ya kamata a rage kusurwar shigarwa; gyara ko yayyafa lanƙwasa mara amfani; Wanda ya cancanta; sarrafa bambancin lilo a cikin kewayon da aka yarda; zaɓi ruwan yankan tare da mafi kyawun aikin sanyaya; kafin shigar da reamer, reamer taper shank da tarkacen mai na cikin injin kayan aikin sandar rami dole ne a goge su da tsabta, kuma a goge saman da aka yi da dutsen mai; Niƙa lebur wutsiya na reamer; daidaita ko maye gurbin sandar igiya; sake daidaita chuck mai iyo kuma daidaita coaxial; kula da daidai aiki.
2. Akwai matsala: buɗaɗɗen buɗe ido yana raguwa
1) Dalili
Ƙimar ƙira na diamita na waje na reamer yana da ƙananan ƙananan; saurin yankan ya yi ƙasa da ƙasa; Yawan ciyarwar ya yi yawa; tsakiyar raguwar kusurwar reamer yayi kankanta sosai; Ragewa; a lokacin da ake reaming karfe sassa, idan izni ya yi yawa girma ko reamer ba kaifi, yana da sauki don samar da roba dawo da, don haka da bude bude. Ramin ciki baya zagaye, kuma buɗaɗɗen bai cancanta ba.CNC machining karfe part
2) Magani
Sauya diamita na waje na reamer; daidai ƙara saurin yankan; yadda ya kamata a rage yawan abinci; yadda ya kamata ƙara tsakiyar raguwa kwana; zaɓi wani ruwa mai yankan mai tare da kyakkyawan aikin mai. Lokacin zabar girman wuka, yakamata a yi la'akari da abubuwan da ke sama, ko kuma a zaɓi ƙimar gwargwadon halin da ake ciki; don yankan gwaji, ɗauki izinin da ya dace kuma a kaifafa reamer.
3. Akwai matsala: ramin da aka sake gyarawa ba ya zagaye
1) Dalili
Reamer yana da tsayi da yawa, rashin ƙarfi bai isa ba, kuma girgiza yana faruwa yayin reaming; tsakiyar raguwar kusurwar reamer ya yi ƙanƙara; ɓangarorin yankan ramuka yana kunkuntar; alawus din reaming ne na son zuciya; saman rami na ciki yana da ramuka da ramukan giciye; Ƙunƙarar dunƙule ta kasance sako-sako da ita, babu hannun rigar jagora ko kuma izinin da ke tsakanin reamer da hannun rigar ya yi girma da yawa, kuma kayan aikin ya lalace bayan an cire shi saboda manne da bakin ciki mai bango.
2) Magani
Mai reamer tare da rashin isasshen ƙarfi zai iya amfani da reamer tare da farar da bai dace ba, kuma shigar da reamer ya kamata ya ɗauki haɗin kai mai ƙarfi don ƙara kusurwar jagora; zaɓi ƙwararren reamer don sarrafa haƙurin matsayi na rami a cikin tsarin aiwatarwa na gaba; dauki matakin da bai dace ba. Don reamer, yi amfani da dogon kuma mafi daidai hannun rigar jagora; zaɓi guraben da suka dace; lokacin amfani da madaidaicin madaurin ramuka don sake sake madaidaitan ramuka, yakamata a gyara tsattsauran ramuka na kayan aikin injin, kuma izinin dacewa na hannun riga ya kamata ya zama mafi girma ko dacewa. Ana amfani da hanyar matsawa don rage ƙarfin matsawa.CNC machining part
4. Akwai matsala: saman ciki na ramin yana da fuskokin bayyane
1) Domin
Kuɗin reaming ya yi yawa; kusurwar baya na sashin yankan reamer ya yi girma da yawa; yankan yankan ya yi fadi da yawa; saman workpiece yana da pores da ramukan yashi, kuma jujjuyawar igiya ta yi girma da yawa.
2) Magani
Rage alawus ɗin reaming; rage kusurwar yanke sashin yanke; kaifafa faɗin gefe, se; zaɓi ƙwararrun ƙwararru; daidaita sandar kayan aikin injin.
5. Akwai matsala: ƙimar ƙarancin ƙasa na rami na ciki yana da girma
1) Dalili
Gudun yankan ya yi yawa; zaɓin yankan ruwa bai dace ba; tsakiyar raguwar kusurwar reamer yana da girma da yawa, kuma ƙullun yankan ba su kasance a kan wannan kewaye ba; alawus din reaming ya yi yawa; alawus ɗin reaming bai yi daidai ba ko kaɗan, kuma ba a sake gyara saman gida ba; T yana jujjuya ɓangaren yankan reamer ba shi da juriya, ƙwanƙwasa ba ta da kaifi, kuma saman yana da ƙarfi; yankan gefen reamer yana da faɗi da yawa; cire guntu ba shi da santsi yayin reaming; reamer yana sawa sosai; Gefen; gefen yana da ginin da aka gina; saboda abu, bai dace da sifili ko rake reamers mara kyau ba.
2) Magani
Rage saurin yankewa; zaɓi yankan ruwa bisa ga kayan aiki; yadda ya kamata rage tsakiyar raguwa kwana; daidai kaifafa yankan tsinken reaming; yadda ya kamata a rage alawus din reaming; inganta daidaiton matsayi da ingancin ramin ƙasa kafin yin reaming ko ƙara yawan izinin reaming; Zaɓi ƙwararren reamer; kaifafa nisa na ruwa; rage yawan haƙoran reamer bisa ga takamaiman halin da ake ciki, ƙara sarari na guntu tsagi ko amfani da reamer tare da kusurwar karkata don sa guntu kau da santsi; maye gurbin reamer akai-akai, kuma a niƙa shi lokacin da ake kaifi. Yankin yankan yana ƙasa; mai reamer ya kamata ya ɗauki matakan kariya don guje wa ɓarke ​​​​lokacin kaifafawa, amfani da sufuri; ga reamer da aka yi karo da shi, yi amfani da wani ɗan ƙaramin dutse mai ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaho. Gyara da dutsen farar fata don wucewa, kuma amfani da reamer tare da kusurwar rake na 5°-10°.
6. Akwai matsala: rayuwar sabis na reamer yana da ƙasa
1) Dalili
Kayan abu na reamer bai dace ba; reamer yana ƙonewa a lokacin kaifi; zaɓin yankan ruwa bai dace ba; ruwan yankan ba zai iya gudana ba tare da wata matsala ba, kuma ƙimar ƙimar ɓangaren yanke da bayan niƙa yankan reaming ya yi yawa.
2) Magani
Zaɓi kayan reamer bisa ga kayan sarrafawa, kuma zai iya amfani da simintin carbide reamer ko mai rufin reamer; kula sosai da adadin kaifi da yanke don guje wa konewa; sau da yawa zabar ruwan yankan daidai bisa ga kayan sarrafawa; Ruwan yankan matsi, bayan niƙa mai kyau ko niƙa don biyan buƙatun.
7. Akwai matsala: daidaiton matsayi na ramin da aka sake gyara ba shi da haƙuri
1) Dalili
An sa rigar jagora; Ƙarshen ƙasa ya yi nisa da aikin aiki; tsawon hannun rigar jagora gajere ne; daidaito ba shi da kyau, kuma ƙwanƙolin igiya yana kwance.
2) Magani
Sauya hannun rigar jagora akai-akai; tsawaita hannun rigar jagora don inganta daidaiton daidaitaccen hannun rigar jagora da sharewar reamer; gyara kayan aikin injin da sauri; da daidaita madaidaicin madauri.
8. Akwai matsala: an tsinke haƙoran reamer
1) Dalili
Kuɗin reaming ya yi yawa; taurin kayan aikin ya yi yawa; juzu'in yankan ya yi girma da yawa, kuma kayan yankan ba daidai ba ne; tsakiyar kusurwar reamer yana da ƙananan ƙananan, wanda ke ƙara girman yanke; a lokacin da ake reaming mai zurfi ramuka ko makafi ramukan, akwai guntu da yawa, kuma ba a cire shi a kan lokaci, da kuma hakora suna tsage lokacin da kaiifi.
2) Magani
Gyara girman buɗewar da aka riga aka yi na'ura; rage taurin kayan ko amfani da madaidaicin rake reamer ko na'urar karbude; sarrafa lilo a cikin kewayon da ya dace; ƙara kusurwar shigarwa; kula da cire kwakwalwan kwamfuta akan lokaci ko amfani da reamer tare da kusurwar karkata; Kula da ingancin kaifi.
9. Akwai matsala: an karye hannun reamer
1) Dalili
Kuɗin reaming ya yi yawa; a lokacin da ake reaming taper ramukan, da kasafi na m da m reaming alawus da kuma zabi na yankan adadin ba su dace; guntu sarari na reamer hakora karami ne, kuma kwakwalwan kwamfuta an katange.
2) Magani
Gyara girman buɗewar da aka riga aka yi na'ura; gyara rabon alawus, kuma zaɓi adadin yankan da kyau; rage adadin reamer hakora, ƙara guntu sarari ko niƙa da hakora tazarar da daya hakori.
10. Akwai matsala: tsakiyar layin rami bayan reaming ba madaidaiciya
1) Dalili
Juyawar hakowa kafin yin reaming, musamman lokacin da diamita na ramin ya yi kadan, ba za a iya gyara muryoyin asali ba saboda rashin ƙarfi na reamer; tsakiyar raguwar kusurwar reamer ya yi girma da yawa; rashin jagoranci yana sa mai yin reamer ya zama mai sauƙin karkata a lokacin reaming; juzu'in juzu'in sashin yanke ya yi yawa; reamer yana gudun hijira a rata a tsakiyar ramin da aka katse; a lokacin da ake reaming da hannu, ƙarfin yana da girma sosai a waje guda, wanda ke tilasta reamer ya karkata zuwa gefe ɗaya kuma ya lalata ainihin ramin da aka sake.
2) Magani
Ƙara reaming ko m tsari don gyara ramin; rage kusurwar raguwa ta tsakiya; daidaita reamer da ya dace; maye gurbin reamer tare da sashin jagora ko tsawaita sashin yanke; kula da daidai aiki.