CNC mmemme engineer factory nkọwapụta teknụzụ

1. Kọwaa ọrụ nke onye mmemme na njikwa nhazi njikwa, nhazi nhazi, njikwa ọnụ ahịa, na ọnụego njehie na usoro mmepụta CNC.

2. Mgbe onye na-eme ihe omume na-enweta ihe ọhụrụ, ọ ghaghị ịghọta ihe ndị na-akpụ akpụ chọrọ, ihe ezi uche dị na ya, nhazi maka ihe ndị dị elu na nke dị elu, ihe ndị chọrọ ndidi nke ngwaahịa, na ihe plastik. N'ụzọ doro anya ịmata ọdịiche dị n'ọnọdụ gluu, ebe elu PL dị, ebe a na-emetụ aka na-eme ka ọ dị, na ebe enwere ike izere ha. N'otu oge ahụ, na-ekwurịta okwu na technician iji chọpụta ọdịnaya nkeCNC igwe.

3. Mgbe onye mmemme natachara ihe ọhụrụ ahụ, a ga-emeghe ndepụta ihe ọla kọpa ozugbo enwere ike. Tupu ejuputa na ndepụta ahụ, a ga-ekewapụ nwoke ọla kọpa ahụ. Enwere ike imecha ya, mana a ghaghị ikpebi nha nkwụ, na koodu nwoke ọla kọpa na spark ga-akọwapụta - nha nke obere.

4. Ihe osise ihe owuwu nke nwoke ọla kọpa na nwa nwoke na-eto eto jupụtara na ndepụta mmemme abụọ, n'otu n'otu. The workpieces nke nwere ike esichara na ochie igwe ngwá ọrụ ma ọ bụ na a ga-esichara site elu-ọsọ machining kwesịrị kọwara na okwu na kwuru na oghere nke "workpiece ọnyịnye direction." Okwu. T'e ọla kọpa nwoke na-anọchi anya "y"TFR-ISO" anya na oghere nke "ọrụ"ce place"ment direction." A na-akọwapụta ihe s"eel site na echiche""TOP" na "TFR-ISO" na oghere nke "wor" ibe, "ntụziaka" na ntụaka" ọmarịcha akụkụ ka egosiri. Ana "FR" NT" ma ọ bụ "LEFT" ele ga-atụkwasịrị maka workpieces na-enweghị ike n'ụzọ zuru ezu na-egosipụta ọnyịnye direction. The ígwè"mater" als"nwere ike" tụnyere n'ezie workpiece na onye na-akwado akwụkwọ ntụziaka size na nhazi elu. .

5. Z-ịcha ego bụ 0.5-0.7mm mgbe ihe ígwè ahụ siri ike. Mgbe a na-agbaji ihe ọla kọpa ahụ, ego mma dị n'okpuru Z bụ 1.0-1.5mm (1.0mm n'ime na 1.5mm na nsọtụ ntụaka).

6. Mgbe yiri finishing, max ×imumstepover atọrọ dị ka "yiri finishing ezigbo contour oke table." The "ego fọdụrụ tupu ezi-egwe ọka kwesịrị idowe" dị ka obere dị ka o kwere mee, 0.10-0.2mm maka ígwè ihe na 0.2--0.5mm maka ọla kọpa ihe onwunwe. Ejila mma R n'elu ala dị larịị nwere nnukwu mpaghara.akụkụ aluminom

7. Hapụ oke nke 0.05mm n'elu ikpochapu ma ọ bụ n'elu penetrating maka FIT ebu. Maka ụfọdụ ebe a na-ete ahịhịa nwere obere mpaghara, hapụ oke 0.1mm n'elu ebe a na-abanye, ma na-edozi elu PL gbara ya gburugburu. The lamore wideower ebu PL elu akara ọnọdụ bụ 10mm-25mm (ọkọlọtọ bụ 18mm) na ike zere ikuku site 0.15mm.CNC-egwe ọka akụkụ

8. Nri na-abịaru nso bụ 600mm / m mgbe ọ bụla ngwa ngwa na-agbada ngwa ngwa na elu nke 3mm (ihe omimi machining). The F ọsọ nke Z ala ngwá ọrụ na helical ala ngwá ọrụ na mpụga nri bụ mgbe 1000 mm / m. Ọsọ F nke mma ahụ bụ 300mm/m n'otu n'otu, na ntinye ngwa ngwa ime (traverse) nri bụ 6500mm/m (ga-aga G01).

9. Mgbe ị na-eji Φ63R6, Φ40R6, na Φ30R5 na-efe efe mma maka ịkpụ siri ike, oke kwesịrị ịbụ 0.8mm n'otu akụkụ nke mgbidi n'akụkụ na 0.4mm na ala. Ihe ngosi nke ịwụ na mma enweghị ike ime, na etiti ime nwere obere nhazi nhazi nke Φ63R6 enweghị ike iji ya. Mgbe ị na-eji Φ32R0.8, Φ25R0.8, Φ20R0.8, na Φ16R0.8 ngwaọrụ maka ọkara imecha, nnukwu ụgbọ elu na-reprocessed na 0.15mm oke na-ahapụ na ala, nke mere na-esote ngwá ọrụ nwere ike ozugbo rụchaa ala nke ala. workpiece.

10. Mma dị nta ga-ekpochapụ ego nkuku nke ọma tupu egwe ọka dị mma. Ọ bụrụ na enweghị ike ikpochapụ akụkụ ahụ, a ga-ejirịrị elu gbagọrọ agbagọ gbochie ya ka ọ ghara imebi ngwaọrụ ahụ n'ihi oke oke ohere n'oge egwe ọka. Nkwenye ahụ bụ otu n'oge imecha.

11. The ngwá ọrụ clamping ogologo adịghị mkpa na ma ọ bụ gafere kacha omimi. Mgbe ọ dị mkpa iji stub gbatịrị agbatị ma ọ bụ ngwa nwere oke nha iji zere oghere, a ga-ederịrị data nke L, B na D na kọlụm nkwupụta nke ndepụta mmemme. L - na-anọchi anya ogologo nke njigide ngwá ọrụ, B - na-anọchi anya ogologo nkwụsị nke ngwá ọrụ ahụ, na D - na-anọchi anya dayameta nke isi agbatị.

12. Mgbe roughing na ọla kọpa nwoke, tinye ebu isi ihe + 5mm na nti Z direction na + 3mm na XY direction.

13. Mgbe ewepụrụ nwoke ọla kọpa, lelee ma ala nkwụ ezuola iji gbanarị ikuku. Jide n'aka na ịtinye nwoke ọla kọpa e wepụrụ n'ime ihe arụ ọrụ nke chọrọ ọkụ ọkụ, ma jiri nlezianya lelee ma ọ zuru ezu iji gbochie ikuku. Ekwesịrị ịlele ihe dị ka nwoke ọla kọpa na-ahụ anya ka ọ mara ma ọ dabara kpamkpam yana ma ọnọdụ oghere ọ̀ bụ otu. Adịla onye ezi omume n'onwe gị ma hapụ ya n'enweghị nsogbu.

14. The okokụre nwoke ga-ọnwa ọkọlọtọ:
⑴ nha ziri ezi, Nlegide: <±0.01mm;
⑵ enweghị deformatTolerancemenon;
(3) Ụdị mma ahụ doro anya, ọ dịghịkwa ụkpụrụ mma siri ike karịsịa;
⑷ Ahịrị ndị ahụ doro anya, ma mma adịghị steepụ;
⑸ Enweghị ihe akaebe na ihe ịma aka iji wepụ ihu;
⑹The ọkpụrụkpụ nke ala nke nkwụ na-ekwe nkwa na-15-25 mm, na ọkọlọtọ bụ 20 mm;
⑺ Koodu nwoke ọla kọpa ziri ezi;
⑻ Ekwesịrị ibelata ọnọdụ ọkụ gburugburu ebe ntụaka.

15. Ụkpụrụ ndị a ga-atụle mgbe a na-akwatu ọha ọla kọpa:
⑴ nhazi nhazi;
⑵ bara uru;
⑶ ike zuru oke, enweghị nrụrụ;
⑷ dị mfe nhazi;
⑸ Ọnụ ego ọla kọpa;
⑹ Ọdịdị mara mma;
⑺ The obere ọla kọpa na-ewepụ, mma;
⑻ Maka ngwaahịa symmetrical, gbalịa ijikọta ndị nwoke ọla kọpa aka ekpe na aka nri ma gbanwee ọnụ ọgụgụ nke usoro.
16. Ntuziaka iji ngwaọrụ
(1) Jiri Φ30R5 dị ka o kwere mee mgbe a na-eme ka nchara nchara n'ozuzu ya, na Φ63R6 dị ka o kwere mee maka lamore nke ukwuu-teel;
(2) The M16 ngwá ọrụ kwesịrị iji ọla kọpa na-emeghe ọkpụrụkpụ n'okpuru 70mm; Ekwesịrị iji ngwá ọrụ M20 mee ihe mgbe ịdị elu dị n'etiti 70-85mm; Ekwesịrị iji ngwá ọrụ M25 mee ihe n'etiti 85-120mm;
(3) ọla kọpa nwoke 2D ọdịdị mma ọkụ, a na-eji ngwá ọrụ M12 maka ịdị elu dị n'okpuru 50mm; A na-eji ngwá ọrụ M16 mee ihe maka ịdị elu n'etiti 50-70mm; M20 na-eji maka ịdị elu n'etiti 70-85mm; M25 na-eji maka ịdị elu n'etiti 85-120mm; karịa 120mm A na-edozi ihe ndị dị n'elu na Φ25R0.8, Φ32R0.8 na-efe efe mma;
⑷ Maka elu dị larịị ma ọ bụ elu profaịlụ dị elu, gbalịa ịhọrọ Φ20R4, Φ25R5, Φ40R6 dị ka ngwá ọrụ mma ọkụ;

17. Usoro nyocha nke workpiece:
(1) Onye mmemme na-ahụ maka nsonaazụ ule ọrụ;
(2) The workpiece nnyocha ga-enyocha dị ka ịbịaru ndidi;
(3) a ga-enyocha ihe igwe nchara na igwe igwe tupu ya apụ. Ekwesịrị ịhazi ihe igwe eji arụ ọrụ n'abalị ka onye mmemme wee lelee ya n'echi ya. Onye mmemme na-akwado. N'ihi na nnukwu workpieces, otu onye ndú ma ọ bụ ode akwụkwọ ga-agwa onye oru ka iburu workpiece;
⑷ N'ụkpụrụ, a na-anwale Tong Gong na "mpaghara a ga-anwale." Mgbe ule ahụ dị mma, onye mmemme ga-etinye ya na mpaghara "ruru eru" n'oge. A na-ahapụ naanị onye na-ahụ maka ịkpụzi ka ọ were ihe na-arụ ọrụ na "" ruru eru ar";
⑸ Ọ bụrụ na-erughị eru workpiece ahụrụ, ọ ga-kọọrọ th" nlekọta nke" ngalaba, na onye nlekọta ga-ekpebi ma toreprocesssreprocesss o ihe ma ọ bụ na-anabata ya dị ka ruru eru workpiece;
⑹ Ọ bụrụ na onye isi ngalaba a na-enyocha ma nabata workpieces na-erughị eru dị ka ndị ruru eru, nke na-eduga n'ihe mberede dị mma, onye isi ngalaba a ga-ebu ọrụ mbụ.

18. Ụkpụrụ ndị dị mkpa kwuru:
(1) A na-ekewa akụkụ anọ nke ihe eji eme ihe na elu na nke dị ala, na ala ala bụ efu;
(2) N'akụkụ anọ nke isi ihe ọkpụkpụ mbụ, mgbe elu PL bụ ụgbọ elu, a na-ewere ọnụ ọgụgụ nke ụgbọ elu ahụ; mgbe elu PL abụghị ụgbọ elu, a na-ewere ọnụ ọgụgụ nke ala ala. Were ọnụ ọgụgụ nke akụkụ ntụaka nke isi ihe ebu na-abụghị nke mbụ (akara nrụtụ aka △);
(3) A na-ekewa akụkụ abụọ nke ọnọdụ ahịrị ahụ, ala nke ọnọdụ ahụ na-emetụ otu akụkụ, na omimi na-adaba na ala na efu;
⑷ Ọla kọpa na oke oke bụ "T," nnukwu ọha "R," na obere "F" ọha na-egosi;
⑸ The nkuku ebe ebu nọmba bụ "r" kwuru na mol" ihe na thumper" "nd ala ebu bụ ntụ ntụ n'akuku;
⑹ Ụdị nke nkwụnye ọla kọpa nke ngwugwu R na-eme ka ọ dị ntakịrị site na 0.08mm iji hụ na ngwaahịa ahụ anaghị acha aka;
⑺ The workpiece nhazi na ntinye ntụziaka, ụkpụrụ, X direction bụ ogologo akụkụ, na Y ntụziaka bụ mkpụmkpụ akụkụ;
⑻ Mgbe ị na-eji "contour shape" na "ezigbo contour" maka imecha, machining direction kwesịrị ịbụ "ịrị elu igwe igwe" ukwuu"ch dị ka o kwere mee;" mgbe ị na-eji ndị na-efe efe maka egwe ọka ziri ezi, a ghaghị ịnakwere "igwe ọka";
⑼ A na-atụ aro ka iji nhazi "ntụgharị + nha nha nha" nhazi "usoro maka ezigbo igwe igwe ọla kọpa nwoke, wwith a parallel of 55 degrees na nha nha nha nke ogo 52; enwere nchikota nke ogo 2. Ngwá ọrụ eji eme ihe aghaghị ịdị bụrụ ihe a chọrọ nke ọnọdụ mgbanaka miri emi + 0.02mm maka ịkpụ mma bọọlụ nha nha nha;
⑽ Na ụkpụrụ, otu n'ime akụkụ anọ nke ọla kọpa nwoke nkwụ ala kwekọrọ na ebu ntụ ntụ nkuku chamfer C6, na ndị ọzọ n'akụkụ atọ na-mechie ka R2; nnukwu ọla kọpa nwoke C na akụkụ R nwere ike ịdị nha nha nha;
⑾ Na ụkpụrụ, a na-akọwapụta na ebe kachasị elu nke workpiece bụ Z efu mgbe ị na-ede mmemme. Ebumnuche ahụ:
① Gbochie ichefu ịtọ ebe nchekwa dị elu na ịkpata nkukota mma;
② Ihe omimi nke mma dị ala na-egosipụta ogologo oge nchekwa nke ngwá ọrụ chọrọ;
⑿ Mgbe ị na-eji mma nchara na-acha ọcha iji hazie ụdị nwoke ọla kọpa, oke ọnọdụ ọkụ kwesịrị ịbụ 0.015mm adịghị mma karịa ihe achọrọ;
⒀ A ga-edozi ọnọdụ ntụaka nwoke ọla kọpa na ala, na-ahapụ 0.2mm na ala (nzube ya bụ iji gbochie ngwá ọrụ ahụ ịkụda efere koodu);
⒁ Nlegide anya nke elu gbakọọ site na mmemme ndidi: 0.05mm siri ike mepere emepe, 0.025mm siri ike, mma dị nro 0.008mm;
⒂ Mgbe ị na-eji mma alloy mechaa elu kwụ ọtọ nke ihe nchara, ọnụọgụ Z-ịcha bụ 1.2mm, na mgbe ị na-eji mma mma, ego ịkpụ Z bụ 0.50mm. A ga-egwepịa ihu kwụ ọtọ;
⒃ Ndepụta ihe onwunwe ọha na eze ọla kọpa, ụkpụrụ, ogologo kwesịrị ịchịkwa n'ime 250mm, na ịdị elu kwesịrị ịchịkwa n'ime 100mm dị ka o kwere mee.
⒄ The esichara nchara kwesịrị keadighi rarii ma ọ bụ ọkara, na nke fọdụrụ ego n'akụkụ ≥ 0.3mm na ndị fọdụrụ ego na ala ≥ 0.15mm;
⒅ Koodu bọọdụ ọkọlọtọ M8 20x20 (ọtụtụ) M10 30x30 (ọtụtụ)
⒆ A ghaghị iji simulation siri ike maka mmemme nhazi ígwè niile iji chọpụta izi ezi nke mmemme ahụ ma belata njehie nhazi.

19. Mgbe ị na-emeghe ihe ọla kọpa, ogologo na obosara nke otu akụkụ kwesịrị ịbụ 2.5mm, na ngụkọta elu kwesịrị ịbụ 2-3mm; ya bụ, ekwesịrị imeghe 100 × 60 × 42 na 105 × 65 × 45. Ogologo na obosara kwesịrị ịbụ otutu nke 5, ịdị elu ya nwere ike ịbụ ọnụọgụ ọ bụla, na oke nwoke ọla kọpa kacha nta bụ 40 × 20 × 30 (nke ahụ. size mgbe nhazi bụ OK).

20. Sparks na-emetụ ọnụ ọgụgụ akwụkwọ aka ka ọ dị nkenke, doo anya ma dị mfe nghọta. Ahịrị nke map ọla kọpa kwesịrị ịdị oke, yana nha kwesịrị ka ejiri ọnụọgụ ọnụọgụ dị ka o kwere mee. Ekwesịrị ka akara akara aka nke nwoke ọla kọpa na nọmba ebu, ọnụọgụ nwoke ọla kọpa, eserese 3D nwoke ọla kọpa, nha nke ọnọdụ ọkụ, na ịkpachara anya (usoro, nhazi mgbanwe, nhazigharị rotary, nhazi mgbe ewepụsịrị ntinye, na ịcha waya nke nwoke ọla kọpa). wdg), akwadoro mbinye aka onye mmemme, onye nlekọta ngalaba na-enyocha ya.

21. Ihe osise ndị na-eji waya nke onye mmemme kwesịrị ịdị nkenke, doo anya ma dị mfe nghọta. Ebe a ga-egbutu kwesịrị ịnọchite anya ahịrị ngalaba, gụnyere nọmba ebu, ọnụọgụ nwoke ọla kọpa, nha ọnọdụ ọkụ, ọnọdụ ntụaka nke maapụ kọmputa, nha nke mkpọda mkpọda ahịrị, akpachara anya, weebụsaịtị maapụ kọmputa, nkwenye mbinye aka nke mmemme. , Nyochaa onye nlekọta ngalaba.