Nzọụkwụ 7 iji rụọ ọrụ CNC machining center

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1. Nkwadebe mmalite

 

Mgbe mmalite nke ọ bụla ma ọ bụ nkwụsị ihe mberede nke ngwa igwe, biko laghachi na ebe efu (ya bụ, laghachi na efu) ka ngwa igwe nwee ọnọdụ ntụaka maka ọrụ ya na-esote.

 

2. Mgbochi ọrụihe eji arụ ọrụere the workpieworkpiecemped, n'elu ga-nke mbụ, na-enweghị mmanụ, unyi, ígwè ibe, na ájá, na burrs na workpieworkpiecee ga-ewepụ na faịlụ (ma ọ bụ oilstone).CNC machining akụkụ

 

Ụgbọ okporo ígwè dị elu maka njide ga-adịrịrị nke ọma na nke dị larịị site na igwe egweri. Ihe mgbochi ígwè na aku ga-esirịrị ike ma nwee ike ijide ọrụ ahụ n'otu oge. Ụfọdụ obere workpieworkpiecesre na-esi ike ịmachi nwere ike clamped ozugbo na agụ. Tebụl na-arụ ọrụ nke ngwá ọrụ igwe kwesịrị ịdị ọcha na enweghị mpempe ígwè, uzuzu, na ntụpọ mmanụ. The mpe mpe akwa ígwè na-adịkarị na-etinye na nkuku anọ nke workpieworkpieceorkpieworkpiecesoo a nnukwu spa, n'ihi ya, ọ dị mkpa ka ịgbakwunye elu mpe mpe akwa ígwè n'etiti.CNC-egwe ọka akụkụ

 

Lelee ma ogologo, obosara, na ịdị elu nke workpieworkpiece edoziri ya site na iji iwu dọkpụrụ dị ka nha eserese ahụ si dị.

 

Mgbe clamping na workpieworkpieceding ka clamping na ọnyịnye mode nke mmemme ọrụ ntụziaka, na-ezere nhazi akụkụ na ọnọdụ nke cutter isi nwere ike izute mwekota n'oge nhazi dị mkpa.CNC arụ ọrụ

 

Mgbe workpieworkpiececed na sizing ngọngọ, ntụaka elu nke workpieworkpiecebe adọta dị ka chọrọ nke ịbịaru, na perpendicularity nke workpieworkpieceas e ala na isii n'akụkụ ga-elele ma ọ bụ ruru eru.

 

Mgbe emechara ọrụ-workpiece, a ga-emerịrị nut iji gbochie ọrụ piworkpiecehifting n'oge nhazi n'ihi njigide na-enweghị nchebe; sere work-piworkpiece ka ijide n'aka na njehie abụghị karịa njehie mgbe clamping.

 

3. Ọnụ ọgụgụ ndakpọ nkearụ ọrụ: Theclamped workpiece ọnụ ọgụgụ bumps nwere ike iji chọpụta efu efu ọnọdụ maka machining, na ọnụ ọgụgụ nke bumps nwere ike ma photoelectric ma ọ bụ n'ibu. Enwere ụdị ụzọ abụọ: nọmba nkukota etiti na nọmba nkukota otu. Nzọụkwụ nke nọmba nkukota etiti bụ ndị a:

 

Photoelectric static, n'ibu ọsọ 450 ~ 600rpm. Jiri aka megharịa x-axis nke worktable iji mee ka isi na-adakọta na-emetụ otu akụkụ nke workpiece. Isi na-akụkọ na-emetụ workpieworkpiecee. Ọkụ na-acha uhie uhie na-enwu, yana uru nchikota nke isi ihe a bụ efu. Mgbe ahụ, jiri aka kpalie x-axis nke worktable iji mee ka isi ihe na-agbakọta na-emetụ n'akụkụ nke ọzọ nke workpieworkpiece, isi na-agbakọta na-emetụ workpieworkpieced onye ikwu na-achịkọta n'oge a.

 

Dị ka ikwu uru mwepu dayameta nke nkukota isi (ie, ogologo workpieworkpiecek), na workpieworkpiecethe chọrọ nke ịbịaru.

 

Kewaa nke a ikwu na-achịkọta ọnụ ọgụgụ site 2, na n'ihi uru bụ n'etiti uru nke x-axis nke workpieworkpiecemove worktable na etiti uru nke x-axis, na ịtọ ikwu nchikota uru nke a X-axis na efu, nke bụ zero ọnọdụ nke x-axis nke workpieworkpieceEzie dekọọ n'ibu nhazi uru nke efu ọnọdụ na x-axis nke workpieworkpiece nke G54-G59, na ka igwe ngwá ọrụ na-ekpebi efu ọnọdụ na x-axis nke workpieworkpiece ziri ezi nke data nke ọma ọzọ. Usoro maka ịtọ ntọala efu nke axis Y-axis nke workpieworkpiece bụ otu ihe ahụ na nke X-axis.

 

4. Kwadebe ngwaọrụ niile dị ka ntụziaka ọrụ mmemme si dị

 

Dị ka data ngwá ọrụ dị na ntụziaka ọrụ mmemme si dị, dochie ngwá ọrụ a ga-edozi, ka ngwá ọrụ ahụ metụ ngwaọrụ nha nha dị elu nke etinyere na ụgbọ elu ntụaka, ma debe uru nhazi nke ebe a na efu mgbe ọkụ na-acha uhie uhie nke nha nha. ngwaọrụ agbanwuru. Magazin Mold Man WeChat mara mma ma kwesịkwa nlebara anya! Bugharịa ngwá ọrụ ahụ n'ebe dị nchebe, jiri aka mee ka ngwá ọrụ ahụ gbadaa 50mm, ma tọọ uru nhazi nke ebe a na efu ọzọ, nke bụ ọnọdụ efu nke axis Z.

 

Dekọọ uru nhazi igwe Z nke ebe a n'otu n'ime G54-G59. Nke a na-emecha ntọala efu nke X, y na Z axes nke workpieworkpiece ziri ezi nke data nke ọma ọzọ.

 

Nọmba nkukota otu akụkụ na-emetụkwa otu akụkụ nke axis x na Y-axis nke workpiece, dịka usoro dị n'elu. Wepu uru nchikota nke x-axis na Y-axis nke ebe a na radius nke isi nọmba nkukota, nke bụ ọnọdụ efu nke x-axis na y-axis. N'ikpeazụ, dekọọ usoro nhazi nke x-axis na Y-axis nke otu n'ime G54-G59. Ọzọ, lelee izi ezi nke data ahụ nke ọma.

 

Lelee izi ezi nke ebe efu, bugharịa axes X na Y n'akụkụ nkwusioru nke workpieworkpiece, lelee izi ezi nke ebe efu dịka nha nke workpie siri dị.workpiecey faịlụ mmemme na kọmpụta dịka ụzọ faịlụ nke ntuziaka ọrụ mmemme si dị.

 

5. Ntọala nhazi nhazi

 

Ntọlite ​​ọsọ spindle na igwe: n = 1000 × V / (3.14 × d)

 

N: ọsọ spindle (RPM/min)

 

V: igbubi ọsọ (M/min)

 

D: dayameta ngwá ọrụ (mm)

 

Ntọala ọsọ nri nke igwe: F = n × m × FN

 

F: ọsọ ndepụta (mm/min)

 

M: ọnụ ọgụgụ nke mbepụ ọnụ

 

FN: mbelata ngwa ọrụ (mm / mgbanwe)

 

Nhazi ego nke akụkụ nke ọ bụla: FN = Z × FZ

 

Z: ọnụ ọgụgụ nke agụba nke ngwá ọrụ

 

FZ: mbepụ ego nke akụkụ ọ bụla nke ngwaọrụ ahụ (mm / mgbanwe)

 

6. Malite nhazi

 

Ná mmalite nke usoro ihe omume ọ bụla, ọ dị mkpa iji nlezianya lelee ma ngwá ọrụ e ji mee ihe ọ̀ bụ nke akọwapụtara n'akwụkwọ ntụziaka ahụ. Na mmalite nke machining, a ga-edozi ngwa ngwa nri na nke kacha nta ma mee n'otu akụkụ. Mgbe a na-edobe, na-atụda, na na-enye nri ngwa ngwa, a ga-etinye uche ya. Ọ bụrụ na enwere nsogbu na igodo nkwụsị, kwụsị ozugbo. Lezienụ anya na ikiri ntụziaka na-akpụ akpụ nke onye na-egbu anụ iji hụ na nri dị mma, wee jiri nwayọọ nwayọọ na-abawanye ngwa ngwa nri na ọkwa kwesịrị ekwesị. N'otu oge ahụ, tinye coolant ma ọ bụ oyi ikuku na cutter, na workpieworkpieceigwe siri ike agaghị adị anya site na njikwa njikwa, a ga-akwụsịkwa igwe maka nyocha ma ọ bụrụ na ọ dị njọ.

 

Mgbe emechara ya, dọrọ mita ahụ ọzọ ka ọ hụ na arụrụ arụ ọrụ ahụ tọgbọrọ chakoo. Ọ bụrụ na ọ dị, a ga-emegharị ya ma metụ ya aka.

 

A na-emezi usoro nhazi oge niile iji nweta mmetụta nhazi kachasị mma.

 

Ebe ọ bụ na usoro a dị oke egwu, mgbe arụchara ọrụ ahụ gasịrị, a ga-atụba uru akụkụ bụ isi iji hụ ma ọ dabara na ihe osise achọrọ. Ọ bụrụ na enwere nsogbu ọ bụla, gwa onye ndu otu ma ọ bụ onye mmemme nọ n'ọrụ ka ọ lelee ma dozie ya. Enwere ike iwepụ ya mgbe ọ gafechara nyocha nke onwe ya ma a ga-eziga ya na onye nyocha maka nyocha pụrụ iche.

 

Ụdị nhazi: nhazi nke oghere: tupu a na-egwupụta ihe na ebe a na-emepụta ihe, a ga-eji mgbatị etiti mee ihe maka nhazi, mgbe ahụ, a ga-eji 0.5 ~ 2mm dị ntakịrị karịa ihe osise ahụ maka ịkụ ihe, na n'ikpeazụ, a ga-eji ihe nkwụnye kwesịrị ekwesị mee ihe. maka imecha.

 

Reaming nhazi: iji ream workpieworkpiece, na-eji etiti akuakuzinwo maka n'ọnọdu, wee na-eji akuakuzinwo bit 0.5 ~ 0.3mm obere ka ịbịaru size ka igwu ala, na n'ikpeazụ, jiri reamer ream oghere. Lezienụ anya na njikwa ọsọ spindle n'ime 70 ~ 180rpm / min n'oge ịghagharị.

 

Nhazi na-agwụ ike: maka nhazi ọrụ na-agwụ ike nke workpieworkpieces, jiri mgbatị etiti chọta, wee jiri obere mkpọ ahụ, nke bụ 1-2mm pere mpe karịa nha eserese, wee jiri onye na-akụ ihe na-agwụ ike (ma ọ bụ onye na-egwe ọka) hazie ya N'akụkụ aka ekpe nke nwere naanị ihe dị ka 0.3mm machining allowance, ma n'ikpeazụ jiri ezigbo onye na-akụ ihe na-agwụ ike nke nwere nha agbaziri agbaziri iji mechaa na-agwụ ike, na nkwụghachi ụgwọ na-agwụ ike ikpeazụ agaghị anabata. erughị 0.1mm.

 

Arụ ọrụ akara ọnụọgụ ozugbo (DNC): tupu nhazi ọnụọgụ ọnụọgụ DNC, a na-akụchi workpieworkpiecebe, a ga-edobe ọnọdụ efu, yana paramita ahụ. Mepee mmemme nhazi ka a ga-ebufe na kọmpụta maka nyocha, wee hapụ kọmputa ahụ ịbanye na steeti DNC wee tinye aha faịlụ nke mmemme nhazi ziri ezi. Daren micro signal: mujuren na-pịa igodo teepu, mmemme ahụ na-amalite igodo dị na ngwa igwe, okwu LSK na-enwukwa na njikwa ngwaọrụ igwe. Pịa ahụ igodo tinye na kọmpụta iji hazie nnyefe data DNC.

 

7. Ọdịnaya na oke nyocha onwe onye

 

Tupu nhazi, onye nrụpụta ahụ ga-ahụrịrị ọdịnaya nke kaadị usoro ahụ, mara nke ọma akụkụ ndị a ga-ahazi, ụdị na akụkụ nke eserese, wee hụ ọdịnaya nhazi nke usoro nfollowing.

 

Tupu workpieworkpieceng, tụọ ma oghere size na-emezu ihe osise chọrọ, na-elele ma ọnyịnye workpieworkpiecesistent kwekọrọ na mmemme ọrụ ntuziaka.

 

A ga-eme nyocha onwe onye mgbe arụchara ọrụ siri ike iji dozie data maka njehie na oge. Ọdịnaya nyocha onwe onye bụ ọkachasị maka ọnọdụ na nha nke akụkụ nhazi. Dị ka ihe atụ, akụkụ ọnọdụ n'etiti nhazi akụkụ, ma workpiece na-ekewa n'ụzọ ziri ezi, ma akụkụ si nhazi akụkụ na nsọtụ ntụaka (ebe ntụaka) zutere ihe osise chọrọ, na ọnọdụ ọnọdụ n'etiti nhazi akụkụ. Mgbe ịlele ọnọdụ na akụkụ, tụọ onye na-achị ụdị ihe siri ike (ewezuga arc).

 

Enwere ike ịmecha machining naanị mgbe arụ ọrụ siri ike na nyocha onwe onye. Mgbe emechara, ndị ọrụ ga-eduzi nyocha onwe ha na ọdịdị na nha nke akụkụ ndị a na-edozi: nyochaa isi ogologo na obosara nke akụkụ ndị a na-edozi nke elu kwụ ọtọ ma tụọ nha isi nke akara akara na eserese maka akụkụ ndị a na-edozi. elu ihu.

 

Ndị ọrụ nwere ike wepụ workpiece na-eziga ya na onye na-enyocha maka pụrụ iche nnyocha mgbe emechara onwe-nyocha nke workpiece, na-akwado na ọ kwekọrọ na eserese na usoro chọrọ.

 

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Oge nzipu: Nov-02-2019
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