Machine Tool Mastery: Ib Qhov Yuav Tsum Tau Ua Rau Mechanical Engineers

Ib tus kws tshaj lij txheej txheem tshuab tshuab yuav tsum muaj kev txawj ntse hauv kev ua cov cuab yeej siv thiab muaj kev paub txog kev lag luam tshuab.

Cov txheej txheem siv tshuab ua haujlwm engineer muaj kev nkag siab zoo ntawm ntau hom kev ua khoom siv, lawv cov ntawv thov, cov yam ntxwv ntawm cov qauv, thiab kev ua haujlwm raug nyob hauv kev lag luam machinery. Lawv tuaj yeem txawj npaj cov cuab yeej tshwj xeeb hauv lawv cov chaw tsim khoom los txhim kho cov txheej txheem rau cov khoom sib txawv thiab cov txheej txheem. Tsis tas li ntawd, lawv paub txog lawv cov kev ua tau zoo thiab qhov tsis muaj zog thiab tuaj yeem siv lawv lub zog zoo thaum txo lawv qhov tsis muaj zog los tswj xyuas lub tuam txhab kev ua haujlwm machining.

Tshuab cuab yeej Mastery2

Cia peb pib los ntawm kev txheeb xyuas thiab nkag siab txog ntau yam khoom siv uas feem ntau siv hauv kev lag luam machining. Qhov no yuav muab peb lub ntsiab lus meej ntawm cov cuab yeej ua khoom siv los ntawm kev pom zoo. Peb kuj tseem yuav tshuaj xyuas cov cuab yeej ua haujlwm theoretical kom zoo dua npaj rau peb txoj haujlwm yav tom ntej thiab txhim kho peb cov txuj ci. Peb lub hom phiaj yuav yog ntawm cov khoom siv feem ntau ua xws li tig, milling, npaj, sib tsoo, tho txawv, drilling, thiab xaim txiav. Peb yuav piav qhia txog hom, kev siv, cov yam ntxwv ntawm cov qauv, thiab kev ua haujlwm raug ntawm cov cuab yeej ua haujlwm no.

 

1. Tshuab dhos

1) Hom tshuab dhos

Muaj ntau hom tshuab dhos. Raws li tus kws tshaj lij machining phau ntawv, muaj txog li 77 hom. Cov ntau hom muaj xws li ntsuas tshuab dhos, ib leeg-axis tsis siv neeg lathes, multi-axis tsis siv neeg lossis semi-automatic lathes, rov log lossis turret lathes, crankshaft thiab camshaft lathes, ntsug lathes, pem teb thiab kab rov tav lathes, profiling thiab multi-tool lathes, axles roller ingots, thiab shovel hniav lathes. Cov pawg no tau muab faib ua cov kev faib me me, uas ua rau muaj ntau yam sib txawv. Hauv kev lag luam tshuab, ntsug thiab kab rov tav lathes yog hom siv ntau tshaj plaws, thiab lawv tuaj yeem pom nyob rau hauv yuav luag txhua qhov chaw machining.

 

2) Kev ua haujlwm ntawm lub tshuab dhos

Peb tsuas yog xaiv ob peb hom tshuab dhos uas tau piav qhia txog ntau yam ntawm cov ntawv thov rau machining.

A. Lub tshuab dhos kab rov tav muaj peev xwm tig qhov chaw sab hauv thiab sab nraud cylindrical, conical nto, rotary nto, annular grooves, seem, thiab ntau yam xov. Nws tuaj yeem ua cov txheej txheem xws li drilling, reaming, tapping, threading, thiab knurling. Txawm hais tias zoo tib yam kab rov tav lathes muaj qis automation thiab koom nrog ntau lub sijhawm pabcuam hauv cov txheej txheem machining, lawv cov kev ua haujlwm dav thiab kev ua tau zoo tag nrho tau coj mus rau kev siv dav hauv kev lag luam machining. Lawv suav hais tias yog cov cuab yeej tseem ceeb hauv peb lub tshuab kev lag luam thiab tau siv dav rau ntau yam kev ua haujlwm machining.

B. Vertical lathes yog tsim rau kev ua ntau yam thav duab thiab lub plhaub qhov chaw, nrog rau kev ua hauj lwm ntawm lub puab thiab sab cylindrical nto, conical nto, kawg ntsej muag, grooves, txiav thiab drilling, expanding, reaming, thiab lwm yam txheej txheem. Nrog rau cov khoom siv ntxiv, lawv tuaj yeem ua tiav cov xov, tig lub ntsej muag, profileing, milling, thiab kev sib tsoo.

 

3) Qhov tseeb machining ntawm lub tshuab dhos

A. Lub tshuab dhos kab rov tav ib txwm muaj qhov tseeb ntawm machining: Roundness: 0.015mm; Lub tog raj kheej: 0.02 / 150mm; Flatness: 0.02 / ¢ 150 hli; Nto roughness: 1.6Ra / μm.
B. Lub tshuab dhos ntsug lub machining raug yog raws li nram no:
- Roundness: 0.02 hli
- Lub tog raj kheej: 0.01mm
Flatness: 0.03 hli

Thov nco ntsoov tias cov txiaj ntsig no yog cov ntsiab lus txheeb ze. Qhov tseeb machining raug tuaj yeem sib txawv raws li cov chaw tsim khoom tshwj xeeb thiab cov xwm txheej sib dhos. Txawm li cas los xij, tsis hais qhov hloov pauv, qhov tseeb ntawm machining yuav tsum ua tau raws li lub teb chaws tus qauv rau hom khoom siv no. Yog tias qhov tsis raug raws li qhov yuav tsum tau ua, tus neeg yuav khoom muaj cai tsis kam lees txais thiab them nyiaj.

 

2. Milling tshuab

1) Hom tshuab milling

Qhov sib txawv ntawm cov tshuab milling yog ntau haiv neeg thiab complex. Raws li tus kws tshaj lij machining phau ntawv, muaj ntau dua 70 hom sib txawv. Txawm li cas los xij, ntau pawg muaj xws li ntsuas milling tshuab, cantilever thiab ram milling tshuab, gantry milling tshuab, dav hlau milling tshuab, luam milling tshuab, ntsug lifting rooj milling tshuab, kab rov tav lifting rooj milling tshuab, txaj milling tshuab, thiab cuab yeej milling tshuab. Cov pawg no tau muab faib ua ntau yam kev faib me me, txhua tus muaj cov lej sib txawv. Hauv kev lag luam machinery, cov hom siv feem ntau yog ntsug machining chaw thiab gantry machining chaw. Ob hom milling tshuab no tau siv dav hauv machining, thiab peb yuav muab cov lus qhia dav dav thiab kev tshuaj xyuas ntawm ob lub tshuab milling no.

 

2) Lub peev xwm ntawm kev siv lub tshuab milling

Vim muaj ntau yam ntawm cov tshuab milling thiab lawv cov kev siv sib txawv, peb yuav tsom mus rau ob hom nrov: ntsug machining chaw thiab gantry machining chaw.

Vertical machining center yog ntsug CNC milling tshuab nrog cov cuab yeej magazine. Nws lub ntsiab tseem ceeb yog kev siv cov cuab yeej siv dav dav rau kev txiav, uas tso cai rau ntau yam kev ua haujlwm saum npoo av, suav nrog dav hlau, zawj, qhov chaw hniav, thiab kauv qhov chaw. Nrog rau daim ntawv thov ntawm CNC tshuab, kev ua ntau yam ntawm hom tshuab no tau zoo heev. Nws tuaj yeem ua haujlwm milling, nrog rau drilling, tho txawv, reaming, thiab tapping, ua rau nws siv dav thiab nrov.

B, gantry machining chaw: piv nrog rau ntsug machining chaw, gantry machining chaw yog cov ntaub ntawv sib xyaw ntawm CNC gantry milling tshuab ntxiv rau cov ntawv xov xwm; nyob rau hauv kev ua ntau yam, lub gantry machining chaw muaj yuav luag tag nrho cov ua muaj peev xwm ntawm lub zoo tib yam ntsug machining chaw thiab tuaj yeem hloov mus rau kev ua cov cuab yeej loj hauv cov duab ntawm cov khoom, thiab tib lub sij hawm muaj qhov zoo heev hauv kev ua. efficiency thiab machining raug, tshwj xeeb tshaj yog cov tswv yim daim ntawv thov ntawm tsib-axis linkage gantry machining chaw, nws ua ntau yam kuj tau zoo heev, Nws tau nteg lub hauv paus rau txoj kev loj hlob ntawm Tuam Tshoj txoj kev lag luam kev lag luam nyob rau hauv cov kev taw qhia ntawm high-precision.

 

3) Qhov tseeb ntawm lub tshuab milling:

A. Vertical machining center:
Flatness: 0.025 / 300 hli; Crude ntau tshaj: 1.6Ra / μm.

B. Gantry machining chaw:
Flatness: 0.025 / 300 hli; Nto roughness: 2.5Ra / μm.
Qhov tseeb machining tau hais los saum toj no yog tus txheeb ze siv tus nqi thiab tsis lav tias txhua lub tshuab milling yuav ua tau raws li tus qauv no. Ntau lub tshuab milling tuaj yeem muaj qee qhov kev hloov pauv hauv lawv qhov tseeb raws li cov chaw tsim khoom tshwj xeeb thiab cov xwm txheej sib dhos. Txawm li cas los xij, tsis hais qhov txawv ntawm qhov ntau npaum li cas, qhov tseeb machining yuav tsum ua tau raws li lub teb chaws tus qauv yuav tsum tau ua rau hom khoom siv no. Yog tias cov khoom yuav khoom tsis tau raws li lub teb chaws tus qauv qhov raug, tus neeg yuav khoom muaj cai tsis lees txais thiab them nyiaj.

Tshuab cuab yeej Mastery1

3. Planer

1) Hom phiaj

Thaum nws los txog rau tshuab dhos, tshuab milling, thiab planers, muaj tsawg hom planers. Cov kws tshaj lij machining phau ntawv hais tias muaj kwv yees li 21 hom phiaj, nrog rau feem ntau yog cantilever planers, gantry planers, bullhead planers, ntug thiab pwm planers, thiab ntau dua. Cov pawg no tau muab faib ua ntau yam tshwj xeeb ntawm cov khoom siv planer. Lub bullhead planer thiab gantry planer yog siv dav hauv kev lag luam machinery. Nyob rau hauv daim duab nrog, peb yuav muab ib tug yooj yim tsom xam thiab kev taw qhia rau ob qho tib si planers.

 

2) Scope ntawm kev siv lub planer
Lub planer txoj kev txiav cov lus tsa suab muaj xws li rov qab-thiab-tshaj tawm tawm ntawm lub workpiece ua tiav. Nws yog qhov zoo tshaj plaws rau shaping flat, angled, thiab curved nto. Thaum nws tuaj yeem tswj tau ntau qhov chaw nkhaus, nws cov kev ua haujlwm ceev yog txwv vim nws cov yam ntxwv. Thaum lub sij hawm rov qab stroke, lub planer cutter tsis pab rau kev ua, ua rau tsis ua hauj lwm stroke poob thiab ua hauj lwm qis dua.

Kev nce qib hauv kev tswj tus lej thiab automation tau ua rau kev hloov pauv ntawm cov txheej txheem npaj. Hom kev ua cov cuab yeej no tseem tsis tau pom qhov kev hloov kho tshiab lossis kev tsim kho tshiab, tshwj xeeb tshaj yog thaum piv rau kev txhim kho ntawm ntsug machining chaw, gantry machining chaw, thiab kev txhim kho txuas ntxiv ntawm cov cuab yeej ua haujlwm. Yog li ntawd, cov phiaj xwm ntsib kev sib tw nyuaj thiab suav tias tsis muaj txiaj ntsig zoo piv rau cov kev xaiv niaj hnub no.

 

3) Qhov tseeb machining ntawm lub planer
Qhov tseeb ntawm kev npaj yuav tuaj yeem ncav cuag IT10-IT7 qhov tseeb. Qhov no yog qhov tseeb tshwj xeeb tshaj yog rau kev ua tiav ntawm cov lus qhia ntev rail nto ntawm qee cov cuab yeej siv tshuab loj. Nws tuaj yeem hloov cov txheej txheem sib tsoo, uas yog hu ua "kev npaj zoo es tsis txhob sib tsoo zoo" txoj kev ua haujlwm.

 

4. Tshuab ntxhua khaub ncaws

1) Hom kev sib tsoo tshuab

Piv nrog rau lwm yam khoom siv, muaj kwv yees li 194 ntau hom kev sib tsoo tshuab, raws li tau hais nyob rau hauv machining technic phau ntawv. Cov hom no suav nrog cov cuab yeej sib tsoo, cylindrical grinders, sab hauv cylindrical grinders, sib koom tes sib tsoo, qhia kev tsheb nqaj hlau, txiav ntug grinders, dav hlau thiab ntsej muag grinders, crankshaft / camshaft / spline / yob grinders, cuab yeej grinders, superfinishing machine, internal honing machine, cylindrical thiab lwm yam honing tshuab, polishing tshuab, siv polishing thiab sib tsoo tshuab, cuab yeej sib tsoo thiab sib tsoo tshuab cuab yeej, indexable insert sib tsoo tshuab cuab yeej, sib tsoo tshuab, pob bearing nplhaib zawj sib tsoo tshuab, cov menyuam bearing nplhaib raceway sib tsoo tshuab, bearing nplhaib superfinishing tshuab, hniav sib tsoo tshuab cov cuab yeej, cov menyuam ua tshuab cov cuab yeej, steel pob ua tshuab cov cuab yeej, valve / piston / piston nplhaib sib tsoo tshuab cuab yeej, tsheb / tsheb laij teb sib tsoo tshuab, thiab lwm yam. Txij li qhov kev faib tawm yog qhov dav thiab ntau lub tshuab sib tsoo tshwj xeeb rau qee qhov kev lag luam, tsab xov xwm no tsom mus rau kev qhia txog kev siv cov tshuab sib tsoo feem ntau hauv kev lag luam tshuab, tshwj xeeb cylindrical sib tsoo cov cav tov thiab nto sib tsoo tshuab.

 

2) Lub peev xwm ntawm kev siv lub tshuab sib tsoo

A.Lub tshuab sib tsoo cylindrical feem ntau yog siv los ua cov txheej txheem sab nrauv ntawm cylindrical lossis conical duab, nrog rau lub ntsej muag kawg ntawm lub xub pwg. Lub tshuab no muaj kev ua tau zoo ua tau zoo thiab kev ua haujlwm raug. Nws yog dav siv nyob rau hauv kev ua cov high-precision qhov chaw nyob rau hauv machining, tshwj xeeb tshaj yog nyob rau hauv lub kawg txheej txheem. Lub tshuab no ua kom muaj qhov tseeb ntawm qhov loj me thiab ua tiav qhov kev xav tau zoo tshaj plaws, ua rau nws yog ib qho tseem ceeb ntawm cov khoom siv hauv cov txheej txheem machining.

B,Lub ntsej muag grinder yog tsuas yog siv rau kev ua dav hlau, kauj ruam nto, sab, thiab lwm yam. Nws yog dav siv nyob rau hauv kev lag luam machinery, tshwj xeeb tshaj yog rau kev ua high-precision qhov chaw. Lub tshuab sib tsoo yog qhov tseem ceeb rau kev ua kom qhov tseeb ntawm machining thiab yog qhov kev xaiv kawg rau ntau tus neeg ua haujlwm sib tsoo. Feem ntau cov neeg ua haujlwm sib dhos hauv cov khoom siv sib dhos yuav tsum muaj kev txawj siv lub tshuab zom zaws, vim lawv yog lub luag haujlwm rau kev ua haujlwm sib tsoo ntawm ntau yam kev hloov pauv hauv cov txheej txheem sib dhos uas siv cov tshuab zom zaws.

 

3) Qhov tseeb machining ntawm lub tshuab sib tsoo


A. Machining raug ntawm cylindrical sib tsoo tshuab:
Roundness thiab cylindricity: 0.003mm, nto roughness: 0.32Ra / μm.

B. Machining qhov tseeb ntawm qhov chaw sib tsoo tshuab:
Parallelism: 0.01 / 300mm; Nto roughness: 0.8Ra / μm
Los ntawm cov saum toj no machining raug, peb kuj tuaj yeem pom meej tias piv nrog lub tshuab dhos yav dhau los, milling tshuab, planer thiab lwm yam khoom siv, lub tshuab sib tsoo tuaj yeem ua tiav tus cwj pwm siab dua qhov raug thiab qhov roughness, yog li nyob rau hauv cov txheej txheem ntawm ntau qhov chaw, sib tsoo. tshuab yog dav thiab dav siv.

Tshuab cuab yeej Mastery3

5. Tshuab tho txawv

1) Hom tho txawv tshuab
Piv nrog rau cov khoom siv ua ntej, lub tshuab tho txawv yog suav tias yog tshwj xeeb. Raws li kev txheeb xyuas cov kws tshaj lij machining, muaj kwv yees li 23 hom categorized li qhov sib sib zog nqus qhov tho txawv tshuab, sib koom tes tho txawv tshuab, ntsug tho txawv tshuab, kab rov tav milling tho txawv tshuab, zoo tho txawv tshuab, thiab tho txawv tshuab rau tsheb laij teb kho tsheb. Lub tshuab tho txawv tshaj plaws hauv kev lag luam tshuab yog lub tshuab tho txawv, uas peb yuav qhia luv luv thiab txheeb xyuas nws cov yam ntxwv.

 

2) Kev ua haujlwm ntawm lub tshuab tho txawv
Muaj ntau hom tshuab tho txawv. Hauv cov lus qhia luv luv no, peb yuav tsom mus rau kev sib koom tes tho txawv tshuab. Lub tshuab ua haujlwm tho txawv yog cov cuab yeej siv tshuab precision nrog cov cuab yeej ua haujlwm raug. Nws yog tsuas yog siv rau qhov tho txawv nrog qhov loj me, cov duab, thiab txoj haujlwm xav tau. Nws tuaj yeem ua qhov drilling, reaming, kawg tig ntsej muag, grooving, milling, tswj kev ntsuas, precision scaling, marking, thiab lwm yam dej num. Nws muaj ntau yam kev txhim khu kev qha kev ua tau zoo.

Nrog rau kev nce qib sai ntawm CNC tshuab, tshwj xeeb yog CNCkev pabcuam hlau fabricationthiab kab rov tav milling tshuab, lub luag haujlwm ntawm cov tshuab tho txawv raws li cov khoom siv hauv lub qhov tseem ceeb yog maj mam sib tw. Txawm li cas los xij, muaj qee yam tsis tuaj yeem hloov pauv rau cov tshuab no. Txawm hais tias cov khoom siv tsis dhau los yog kev nce qib, kev vam meej yog qhov tsis muaj nyob hauv kev lag luam machining. Nws qhia txog kev txhim kho thev naus laus zis thiab kev txhim kho rau peb lub teb chaws kev lag luam tsim khoom.

 

3) Qhov tseeb machining ntawm lub tshuab tho txawv

Lub tshuab ua haujlwm tho txawv feem ntau muaj lub qhov taub qhov tseeb ntawm IT6-7 thiab qhov roughness ntawm 0.4-0.8Ra / μm. Txawm li cas los xij, muaj qhov teeb meem tseem ceeb hauv kev ua haujlwm ntawm lub tshuab tho txawv, tshwj xeeb tshaj yog thaum cuam tshuam nrog cov hlau cam khwb cia; nws yog lub npe hu ua "kev ua haujlwm qias neeg." Nws tuaj yeem ua rau muaj qhov tsis paub meej, qhov chaw puas, ua rau nws zoo li cov cuab yeej yuav raug hloov mus rau yav tom ntej vim muaj kev txhawj xeeb txog cov tswv yim. Tom qab tag nrho, cov tsos mob tseem ceeb, thiab txawm hais tias ntau tus yuav tsis ua qhov tseem ceeb rau nws, peb tseem yuav tsum muaj lub façade ntawm kev tswj hwm cov qauv siab.

 

6. lub tshuab drilling

1) Hom tshuab drilling

Cov khoom siv feem ntau siv hauv kev lag luam machinery yog lub tshuab drilling. Yuav luag txhua lub tshuab machining yuav muaj tsawg kawg yog ib qho. Nrog rau cov cuab yeej no, nws yooj yim dua los thov tias koj nyob hauv kev lag luam machining. Raws li ib tug machining technologies phau ntawv, muaj txog 38 ntau hom ntawm drilling tshuab, nrog rau kev sib koom tes tho txawv drilling tshuab, sib sib zog nqus qhov drilling tshuab, radial drilling tshuab, desktop drilling tshuab, ntsug drilling tshuab, kab rov tav drilling tshuab, milling drilling tshuab, nruab nrab qhov. drilling tshuab, thiab lwm yam. Radial drilling tshuab yog siv dav hauv kev lag luam machinery thiab suav tias yog cov cuab yeej siv rau kev ua haujlwm. Nrog nws, nws yuav luag muaj peev xwm ua haujlwm hauv kev lag luam no. Yog li ntawd, cia peb tsom mus rau kev qhia txog hom drilling tshuab no.

 

2) Lub peev xwm ntawm daim ntawv thov ntawm lub tshuab drilling
Lub hom phiaj tseem ceeb ntawm kev xyaum radial yog xyaum ntau hom qhov. Tsis tas li ntawd, nws tuaj yeem ua rau reaming, counterboring, tapping, thiab lwm yam txheej txheem. Txawm li cas los xij, lub tshuab qhov chaw qhov tseeb yuav tsis siab heev. Yog li ntawd, rau qhov chaw uas yuav tsum tau high precision nyob rau hauv lub qhov chaw, nws yog advisable kom tsis txhob siv lub tshuab drilling.

 

3) Qhov tseeb machining ntawm lub tshuab drilling
Yeej, tsis muaj machining raug txhua; nws tsuas yog xyaum xyaum xwb.

 

 

7. Hlau txiav

Kuv tseem tsis tau tau txais kev paub ntau ntxiv nrog cov khoom siv hlau txiav, yog li kuv tsis tau sau ntau yam kev paub hauv cheeb tsam no. Yog li ntawd, kuv tseem tsis tau ua ntau yam kev tshawb fawb txog nws, thiab nws siv nyob rau hauv kev lag luam machinery yog txwv. Txawm li cas los xij, nws tseem tuav tus nqi tshwj xeeb, tshwj xeeb tshaj yog rau kev ua haujlwm ntawm cov khoom siv tshwj xeeb. Nws muaj qee qhov zoo sib xws, tab sis vim nws qhov kev ua haujlwm tsawg thiab kev loj hlob sai ntawm cov tshuab laser, cov cuab yeej siv hlau txiav tau maj mam raug txiav tawm hauv kev lag luam.

 

 

Yog tias koj xav paub ntau ntxiv lossis nug, thov hu rau dawb info@anebon.com

Anebon pab pawg tshwj xeeb thiab kev pabcuam kev nco qab tau pab lub tuam txhab tau txais lub koob npe nrov ntawm cov neeg siv khoom thoob ntiaj teb rau kev muab cov nqi pheej yigCNC machining qhov chaw, CNC txiav qhov chaw, thiabCNC tig Cheebtsam. Lub hom phiaj tseem ceeb ntawm Anebon yog los pab cov neeg siv khoom ua tiav lawv cov hom phiaj. Lub tuam txhab tau siv zog heev los tsim kom muaj qhov yeej-yeej qhov xwm txheej rau txhua tus thiab txais tos koj los koom nrog lawv.


Post lub sij hawm: Aug-05-2024
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