ʻO ka hoʻohana maikaʻi ʻana o ka ʻoki ʻana i ka wai a me ka ʻaila alakaʻi mīkini i CNC

Hoʻomaopopo mākou he mau waiwai koʻikoʻi ka ʻoki ʻana i ka wai e like me ka hoʻoluʻu ʻana, ka lubrication, ka pale ʻana i ka ʻōpala, ka hoʻomaʻemaʻe, a me nā mea ʻē aʻe. Hāʻawi kekahi mau mea hoʻohui i ka lubrication, pale kekahi i ka ʻōpala, aʻo nā mea ʻē aʻe he bactericidal a me nā hopena inhibitory. Pono kekahi mau mea hoʻohui i ka hoʻopau ʻana i ka huʻa, pono ia e pale aku i kāu mīkini mīkini mai ka lawe ʻana i ka wai ʻauʻau i kēlā me kēia lā. Aia kekahi mau mea hoʻohui ʻē aʻe, akā ʻaʻole wau e hoʻolauna iā lākou ma ʻaneʻi.

ʻO ka mea pōʻino, ʻoiai he mea koʻikoʻi nā mea hoʻohui i luna, aia ka hapa nui o lākou i ka ʻaila ʻaila a pono i ka huhū maikaʻi. ʻAʻole pili kekahi i kekahi, a ʻaʻole hiki ke hoʻoheheʻe ʻia kekahi i ka wai. ʻO ka wai ʻokiʻoki hou i kūʻai ʻia he wai koʻikoʻi a pono e hui pū ʻia me ka wai ma mua o ka hoʻohana ʻana.

Makemake mākou e hoʻokomo i kekahi mau mea hoʻohui pono no nā ʻano emulsion concentrates e emulsify me ka wai i loko o kahi wai ʻoki paʻa. Me ka ʻole o kēia mau mea hoʻohui, e hoʻemi ʻia nā waiwai o ka wai ʻoki i nā ao. Ua kapa ʻia kēia mau mea hoʻohui "emulsifiers". ʻO kā lākou hana ʻo ka hana ʻana i nā mea i hiki ʻole ke hoʻoheheʻe ʻia i ka wai a i ʻole kekahi i kekahi "miscible," e like me ka waiū. ʻO kēia ka hopena i ka hāʻawi ʻana a paʻa o nā mea hoʻohui like ʻole i ka wai ʻoki, e hana ana i kahi wai ʻoki hiki ke hoʻoheheʻe ʻia e like me ke koi.

I kēia manawa, e kamaʻilio kākou e pili ana i ka ʻaila ala alakaʻi mīkini mea hana. Pono e loa'a i ka aila alaka'i ka lubrication maika'i, ka anti-rust performance, a me ka anti-wear performance ('o ia ho'i, ka hiki i ka aila lubricating film ke ku'i i na ukana kaumaha me ka maloo ole a paopao). ʻO kekahi kumu koʻikoʻi ka hana anti-emulsification. Ua ʻike mākou aia nā emulsifiers e ʻoki i ka wai e hoʻoheheʻe i nā mea like ʻole, akā pono i ka ʻaila ala alakaʻi ke loaʻa nā waiwai anti-emulsification e pale ai i ka emulsification.

E kūkākūkā mākou i ʻelua pilikia i kēia lā: emulsification a me anti-emulsification. I ka wā e ʻoki ai i ka wai a me ka ʻaila ala alakaʻi i hui pū ʻia, hui pū ka emulsifier i loko o ka wai ʻoki me nā mea hana i loko o ka ʻaila alakaʻi alakaʻi, e alakaʻi ana i ke ala alakaʻi e waiho ʻole ʻia, ʻaʻole lubricated a hiki i ka pala. No ka paleʻana i kēia, he mea nui e hana i nā hana kūpono. Pono e hoʻomaopopo ʻia ʻo ka emulsifier i loko o ka wai ʻoki ʻaʻole pili wale i ka ʻaila alakaʻi alakaʻi akā ʻo nā aila ʻē aʻe ma ka mea mīkini, e like me ka aila hydraulic a me ka ʻili i pena ʻia. ʻO ka hoʻohana ʻana i nā emulsifiers hiki ke hoʻoulu i ka ʻaʻahu, ka ʻōpala, ka nalowale o ka pololei, a me ka hōʻino ʻana i nā mea mīkini he nui.

Inā paʻa ka ea o kāu kaiapuni alakaʻi alakaʻi mīkini mīkini, hiki iā ʻoe ke hoʻōki i ka heluhelu ʻana i kēia ʻike. Eia nō naʻe, i ka hapanui o nā hihia, ʻo 1% wale nō o nā mea mīkini hiki ke hoʻopaʻa piha i nā ala alakaʻi. No laila, pono e heluhelu akahele a kaʻana like i kēia ʻike me nā hoaaloha pili e mahalo iā ʻoe.

He mea koʻikoʻi ke koho ʻana i ka ʻaila alakaʻi kūpono no nā hale kūʻai mīkini hou. ʻO ka pololei o ka mīkini a me ke ola lawelawe o ka wai hana metala e pili ana i ka maikaʻi o ka ʻaila alakaʻi. ʻO kēia, maka hoohuli ana, pili pono i ka hana pono o ka mīkini. Pono ka ʻaila alakaʻi maikaʻi e loaʻa i ka mana friction maikaʻi loa a mālama i ka hoʻokaʻawale maikaʻi ʻana mai nā wai ʻoki ʻoki wai i hoʻohana mau ʻia i ka hana metala. Inā ʻaʻole hiki ke hoʻokaʻawale loa ʻia ka ʻaila alakaʻi i koho ʻia a me ka wai ʻokiʻoki, e emulsify ka ʻaila alakaʻi, a i ʻole e hōʻino ka hana o ka wai ʻoki. ʻO kēia nā kumu kumu ʻelua no ka hoʻoheheʻe ʻana i ke kaʻaahi alakaʻi a me ka lubrication alakaʻi maikaʻi ʻole i nā mea mīkini hou.

No ka mīkini, i ka wā e hui ai ka ʻaila alakaʻi i ka wai ʻoki, hoʻokahi wale nō ʻoihana: e mālama iā lākou "hele aku“!

Ke koho ʻana i ka ʻaila alakaʻi a me ka ʻoki ʻana i ka wai, pono e loiloi a hoʻāʻo i ko lākou kaʻawale. ʻO ka loiloi kūpono a me ke ana ʻana o kā lākou kaʻawale hiki ke kōkua i ka pale ʻana i nā poho i ka wā o ke kaʻina hana mīkini a hōʻoia i ka hana pono o nā mea hana. No ke kōkua ʻana i kēia, ua hāʻawi ka mea hoʻoponopono i ʻeono mau ala maʻalahi a me ka hana, me hoʻokahi ʻenehana no ka ʻike, ʻelua no ka nānā ʻana, a ʻekolu no ka mālama ʻana. Hiki i kēia mau ala ke kōkua maʻalahi i ka pilikia kaʻawale ma waena o ka ʻaila alakaʻi a me ka ʻoki wai. ʻO kekahi o nā ʻenehana e pili ana i ka ʻike ʻana i nā hōʻailona ma muli o ka maikaʻi ʻole o ka hoʻokaʻawale ʻana.

Inā hoʻoheheʻe ʻia ka aila kaʻaahi a hāʻule, loaʻa paha i kāu mīkini mīkini nā pilikia penei:

· Hoʻemi ʻia ka hopena lubrication, a hoʻonui ʻia ka friction

· Hiki paha ke hoʻonui i ka ikehu

· ʻO ka ʻili o ke kino a i ʻole ka mea i uhi ʻia e pili ana me ke ala alakaʻi

· Pili nā mīkini a me nā ʻāpana i ka corrosion

A i ʻole ua haumia kāu wai ʻoki e ka ʻaila alakaʻi, a hiki mai kekahi mau pilikia, e like me:

· He paʻakikī ka hoʻomalu ʻana o ka ʻoki ʻana i ka wai

ʻOi aku ka maikaʻi o ka lubrication, ʻoi aku ka maikaʻi o ka ʻili o ka mea hana, a ʻoi aku ka maikaʻi o ka ʻili o ka mīkini.

· Ke piʻi aʻe ka pilikia o ka maʻi bacteria a hoʻāla i ka pilau

· E ho'ēmi i ka waiwai PH o ka wai ʻokiʻoki, hiki ke hoʻopōʻino

· Nui loa ka huʻa i loko o ka wai ʻoki

ʻElua-ʻanuʻu hoʻokolohua: E ʻike koke i ka hoʻokaʻawale ʻana o ka ʻaila alakaʻi a me ka ʻoki wai

ʻO ka hoʻolei ʻana i nā wai i haumia me nā lubricants hiki ke uku nui ʻia. No laila, ʻoi aku ka naʻauao o ka pale ʻana i ka pilikia ma mua o ka hoʻoponopono ʻana ma hope o ka puka ʻana o nā hōʻailona. Hiki i nā ʻoihana mīkini ke hoʻāʻo maʻalahi i ka hoʻokaʻawale ʻana o nā aila kaʻa kūikawā a me ka ʻoki ʻana i nā wai me ka hoʻohana ʻana i ʻelua mau hoʻokolohua maʻamau.

ʻO ka hoʻāʻo anti-emulsification TOYODA

Hana ʻia ka hoʻāʻo TOYODA e hana hou i ke kūlana kahi e hoʻohaumia ai ka ʻaila ala alakaʻi. I kēia ho'āʻo ʻana, ua hui ʻia ka 90 ml o ka wai ʻoki a me 10 ml o ka aila kaʻa i loko o kahi pahu a hoʻoulu ʻia i ka vertical no 15 kekona. E nānā ʻia ka wai i loko o ka pahu no 16 mau hola, a ua ana ʻia nā mea o ka wai ma luna, waena, a me lalo o ka ipu. Hoʻokaʻawale ʻia nā mea hoʻoheheʻe i ʻekolu mau ʻāpana: ka aila kaʻa (luna), ka hui ʻana o nā wai ʻelua (waena), a me ka wai ʻoki (lalo), i ana ʻia kēlā me kēia ma milliliters.

Inā he 90/0/10 ka hopena ho'āʻo (90 mL o ka wai ʻoki, 0 mL o ka hui ʻana, a me 10 mL o ka ʻaila alakaʻi), hōʻike ia ua kaʻawale loa ka ʻaila a me ka wai ʻoki. Ma ka ʻaoʻao ʻē aʻe, inā he 98/2/0 ka hopena (98 mL o ka ʻoki ʻana i ka wai, 2 mL o ka hui ʻana, a me 0 mL o ka ʻaila alakaʻi), ʻo ia hoʻi ua loaʻa kahi hopena emulsification, a ʻo ka wai ʻoki a alakaʻi. ʻaʻole i hoʻokaʻawale maikaʻi ʻia ka ʻaila.

ʻO ka hoʻāʻo hoʻokaʻawale wai ʻoki ʻo SKC

Ke manaʻo nei kēia hoʻokolohua e hana hou i ke ʻano o ka ʻaila alakaʻi hoʻohaumia i ka wai. ʻO ke kaʻina hana ka hui ʻana i ka ʻaila alakaʻi me nā wai ʻoki maʻamau i ka ratio o 80:20, kahi i hui ʻia ai ka 8 ml o ka ʻaila alakaʻi me 2 ml o ka wai ʻoki. A laila hoʻoulu ʻia ka hui ʻana ma 1500 rpm no hoʻokahi minuke. Ma hope o kēlā, nānā ʻia ke kūlana o ka hui ʻana ma hope o hoʻokahi hola, hoʻokahi lā, a ʻehiku lā. Ua helu ʻia ke kūlana o ka hui ʻana ma ka pālākiō o 1-6 e pili ana i nā pae hoʻohālike:

1=kaawale loa

2=Kaawale hapa

3=ʻaila + hui waena

4=Aila + hui waena (+ ʻoki wai)

5=Hui hui waena + ʻoki wai

6 = ʻO nā hui waena a pau

Ua hōʻoia ka noiʻi ʻana i ka hoʻohana ʻana i ka wai ʻoki a me ka ʻaila lubricating alahele mai ka mea hoʻolako like hiki ke hoʻomaikaʻi i ko lākou kaʻawale. No ka laʻana, i ka hui ʻana o Mobil Vectra™ digital series guide rail a slide lubricant a me Mobilcut™ series wai-soluble cut fluid i loko o ka ratio o ka aila/ʻoki wai o 80/20 a me 10/90 pakahi, ua hōʻike ʻia ʻelua mau hoʻokolohua penei: Mobil Vectra™ Hiki ke hoʻokaʻawale maʻalahi ka Digital Series mai ka wai ʻoki, ʻoiai ʻo Mobil Cut™ cutting fluid e waiho i kahi papa o ka aila lubrication ma luna, kahi maʻalahi loa e wehe, a he liʻiliʻi wale nō ka hui ʻana i hana ʻia. (ʻikepili mai ExxonMobil Research and Engineering Company ).

Kiʻi ʻia: ʻO ka Mobil Vectra™ Digital Series alakaʻi a me nā lubricants paheʻe ʻoi aku ka maikaʻi o ka ʻoki ʻana i nā waiwai hoʻokaʻawale wai, e hana ana i kahi hui liʻiliʻi loa. [(Kiʻi kiʻekiʻe) 80/20 ʻaila/ʻoki ʻoki wai lākiō; (Kiʻi lalo) 10/90 aila/ʻoki wai lākiō]

ʻEkolu mau ʻōlelo aʻoaʻo no ka mālama ʻana: ke kī e hōʻoia i ka hana pono o ka hale hana hana

He mea nui e hoʻomaopopo i ka hoʻoholo ʻana i ka hoʻokaʻawale maikaʻi ʻana o ka ʻaila alakaʻi a me ka ʻoki ʻana i ka wai ʻaʻole ia he hana hoʻokahi manawa. Hiki i kekahi mau mea hiki ʻole ke hoʻomalu i ka hana o ka ʻaila alakaʻi a me ka ʻoki ʻana i ka wai i ka wā e hana ai ka mea hana. No laila, he mea koʻikoʻi ka hana ʻana i ka mālama mau a me ka mālama ʻana i nā hana e hōʻoia i ka hana pono o ka hale hana.

Pono ka mālama ʻana ʻaʻole wale no ka aila alakaʻi akā no nā lubricants mea hana ʻē aʻe e like me ka aila hydraulic a me ka ʻaila ʻaila. ʻO ka mālama mau ʻana e kōkua i ka pale ʻana i ka pollution ma muli o ka ʻoki ʻana i ka wai e pili ana me nā ʻano ʻano ʻaila mea hana mīkini a pale i ka ulu ʻana o nā huakini anaerobic i ka wai ʻoki. Kōkua kēia i ka mālama ʻana i ka hana o ka wai ʻoki, hoʻolōʻihi i kona ola lawelawe, a hoʻemi i ka hana ʻala.

Ka nānā ʻana i ka hana ʻoki ʻana i ka wai: No ka hōʻoia ʻana i ka hana maikaʻi loa o kāu ʻoki ʻana i ka wai, he mea nui ia e nānā mau i kona neʻe ʻana. Hiki iā ʻoe ke hana i kēia me ka hoʻohana ʻana i kahi refractometer. ʻO ka maʻamau, e ʻike ʻia kahi laina lahilahi ʻokoʻa ma ka refractometer e hōʻike ana i nā pae hoʻopaʻa. Eia nō naʻe, inā ʻoi aku ka nui o ka aila emulsified i loko o ka wai ʻoki, e lilo nā laina maikaʻi ma luna o ka refractometer i polū, e hōʻike ana i kahi ʻano kiʻekiʻe o ka aila lana. ʻO kahi ʻē aʻe, hiki iā ʻoe ke ana i ka neʻe ʻana o ka wai ʻokiʻoki ma o ka titration a hoʻohālikelike ʻia me ka ʻike o ka wai ʻoki hou. E kōkua kēia i ka hoʻoholo ʻana i ke ʻano o ka emulsification o ka ʻaila lana.

Ke wehe nei i ka aila lana: Hoʻokomo pinepine ʻia nā mea hana mīkini hou me nā mea hoʻokaʻawale ʻaila lana maʻalahi, hiki ke hoʻohui ʻia i nā mea hana ma ke ʻano he ʻāpana ʻokoʻa. No nā ʻōnaehana nui, hoʻohana ʻia nā kānana a me nā centrifuges e hoʻopau i ka aila lana a me nā mea haumia ʻē aʻe. Eia hou, hiki ke hoʻomaʻemaʻe lima ʻia ka ʻaila ʻaila me ka hoʻohana ʻana i nā mea hoʻomaʻemaʻe ʻenehana a me nā mea hana ʻē aʻe.

Inā ʻaʻole mālama pono ʻia ka ʻaila alakaʻi a me ka wai ʻokiʻoki, he aha ka hopena maikaʻi ʻole e loaʻa iā ia ma nā ʻāpana mīkini CNC?

ʻO ka mālama pono ʻole ʻana i ka ʻaila alakaʻi a me ka ʻoki ʻana i ka wai hiki ke loaʻa nā hopena maikaʻi ʻoleʻāpana mīkini CNC:

He pilikia maʻamau ka hoʻohana ʻana i nā mea hana ke loaʻa ʻole ka lubrication kūpono o nā mea ʻokiʻoki mai ka ʻaila alakaʻi. Hiki i kēia ke hopena i ka hoʻonui ʻana i ka lole a me ka waimaka, kahi e alakaʻi ai i ka hāʻule mua.

ʻO kekahi pilikia ʻē aʻe e hiki mai ana, ʻo ia ka emi ʻana o ka maikaʻi o ka ʻili mīkini. Me ka lubrication kūpono, hiki ke maʻalahi ka hoʻopau ʻana o ka ʻili, a hiki ke ʻike ʻia nā hemahema o ke ana.

Hiki i ka hoʻoluʻu kūpono ʻole ke hōʻino i ka wela, hiki ke hōʻino i ka mea hana a me ka mea hana. ʻO ka ʻoki ʻana i nā wai e kōkua i ka hoʻopau ʻana i ka wela, no laila he mea nui ia e hōʻoia i ka hāʻawi ʻia ʻana o ka hoʻomaha ʻana.

He mea koʻikoʻi ka hoʻokele kūpono o ka ʻoki ʻana i nā wai no ka wehe ʻana i ka chip i ka wā o ka mīkini. Hiki i ka hoʻokele wai kūpono ʻole ke hoʻoulu i ka chip buildup, hiki ke hoʻopilikia i ke kaʻina hana mīkini a alakaʻi i ka haki ʻana o ka mea hana. Eia hou, hiki i ka nele o nā wai kūpono ke hōʻikepololei i huli ʻia nā ʻāpanai ka ʻōpala a me ka ʻinoʻino, ʻoiai inā ua nalowale ka wai i ko lākou mau waiwai anti-corrosive. No laila, he mea nui e hōʻoia i ka mālama pono ʻana o nā wai ʻoki i mea e pale ai i kēia mau pilikia.