He hōʻuluʻulu o nā ʻano hana ʻewalu o ke kaula e pono ai ʻoe e ʻike i ka wā e hana ai.
.ʻO ka huaʻōlelo Pelekane e pili ana iā Screw ʻo Screw. Ua loli nui ka manaʻo o kēia huaʻōlelo i nā haneli mau makahiki i hala iho nei. Ma ka liʻiliʻi loa i ka makahiki 1725, ʻo ia ke ʻano "mating".
Hiki ke huli ʻia ka hoʻohana ʻana i ka loina milo i ka mea hana hoʻāla wai spiral i hana ʻia e ka mea ʻike Helene ʻo Archimedes ma 220 BC.
I ke kenekulia 4 AD, ua hoʻomaka nā ʻāina Mediterranean e hoʻohana i ke kumu o nā bolts a me nā nati i nā kaomi i hoʻohana ʻia i ka hana waina. I kēlā manawa, ua ʻeha ʻia ka milo waho me ke kaula i ka pahu cylindrical a laila kālai ʻia e like me kēia māka, ʻoiai ua hana pinepine ʻia ka milo o loko ma ke kuʻi ʻana i ka milo waho me kahi mea palupalu.
Ma kahi o 1500, i ka sketch o ka mīkini hana thread i huki ʻia e ka Italia Leonardo da Vinci, aia kahi manaʻo o ka hoʻohana ʻana i ka Screw wahine a me ka mea hoʻololi e hana ai i nā kaula me nā pitch like ʻole. Mai ia manawa, ua hoʻomohala ʻia ke ʻano o ka ʻoki ʻana i nā kaula i ka ʻoihana kiaʻi ʻEulopa.
I ka makahiki 1760, ua loaʻa i nā kaikunāne Pelekāne ʻo J. Wyatt lāua ʻo W. Wyatt kahi patent no ka ʻoki ʻana i nā wili lāʻau me kahi mea hana. I ka makahiki 1778, ua hana mua ka British J. Ramsden i kahi mea ʻoki kaula i hoʻokele ʻia e ka hui worm gear, hiki ke hana i nā kaula lōʻihi me ka pololei kiʻekiʻe. I ka makahiki 1797, ua hoʻohana ke kanaka Pelekāne ʻo H. Maudsley i ka Screw wahine a me nā mea hoʻololi no ka hoʻohuli ʻana i nā kaula metala o nā pitch like ʻole ma luna o kāna lathe i hoʻomaikaʻi ʻia, ʻo ia ke kumu mua o ka hoʻohuli ʻana i nā kaula.
I ka makahiki 1820, hana ʻo Maudsley i nā paʻi mua a make no ka wili.
I ka hoʻomaka ʻana o ke kenekulia 20, ʻo ka hoʻomohala ʻana o ka ʻoihana kaʻa i hoʻoikaika hou i ka hoʻohālikelike ʻana o nā kaula a me ka hoʻomohala ʻana i nā ʻano hana hoʻoheheʻe kikoʻī a maikaʻi. Ua hana ʻia nā poʻo poʻo make maʻemaʻe wehe ʻokoʻa a me nā paipu hoʻoemi ʻakomi i kēlā me kēia, a ua hoʻomaka ʻia ka hoʻohana ʻana i ka wili milo.
I ka hoʻomaka ʻana o nā makahiki 1930, ua ʻike ʻia ka wili milo.
ʻOiai ua hoʻopaʻa ʻia ka ʻenehana wili i ke kenekulia 19, ma muli o ka paʻakikī o ka hana ʻana i ka mold, ua hoʻolōʻihi ʻia ka hoʻomohala ʻana a hiki i ke Kaua Honua ʻElua (1942-1945) ma muli o ka pono o ka hana lima a me ka hoʻomohala ʻana i ka ʻenehana wili thread. Ua ulu wikiwiki ka pilikia pololei o ka hana poni.ʻāpana huli ʻo CNC
Hoʻokaʻawale nui ʻia nā kaula i nā kaula hoʻohui a me nā kaula hoʻouna.
ʻO nā ʻano hana koʻikoʻi no ka hoʻopili ʻana i nā milo, ʻo ia ka paʻi ʻana, ka hoʻopaʻa ʻana, ka hoʻopaʻa ʻana, ka ʻōwili ʻana, ka ʻōwili ʻana, etc.
ʻO nā ʻano kaʻina hana kikowaena no ka hoʻouna ʻana i nā kaula he ʻano ʻala a me ka huli maikaʻi---wili, whirl milling---wili a maikaʻi, etc.
ʻO ka māhele mua he ʻoki kaula
ʻO ka mea maʻamau e pili ana i ka hana ʻana i nā milo mea hana me ka hana ʻana a i ʻole nā mea hana abrasive, ʻo ia hoʻi me ka hoʻohuli ʻana, ka wili ʻana, ka paʻi ʻana a me ka wili milo, ka wili, a me ka ʻoki ʻana. I ka wā e hoʻohuli ai, wili, a wili i nā kaula, ʻo ke kaulahao hoʻokele o ka mea hana mīkini e hōʻoia i ka neʻe ʻana o ka mea hoʻohuli, ka mea ʻoki wili, a i ʻole ka huila wili ʻana i hoʻokahi alakaʻi ma ke koʻi o ka mea hana no kēlā me kēia kipi o ka mea hana. I ka paʻi ʻana a i ʻole ka wili ʻana, e hoʻohuli ka mea paahana (pepe a make) a me ka mea hana e pili ana i kekahi i kekahi, a ʻo ke awāwa i hana mua ʻia e alakaʻi i ka mea hana (a i ʻole ka mea hana) e neʻe axially.
1. Ka huli ʻana o ke kaula
Hiki ke hana ʻia ka hoʻohuli ʻana i ka milo i ka lathe me kahi mea hana hoʻohuli a i ʻole kahi lei wili. ʻO ka hoʻohuli ʻana i nā milo me kahi mea hana hoʻohuli ʻana he ʻano maʻamau no ka hana ʻana o ka ʻāpana liʻiliʻi a me nā ʻāpana liʻiliʻi o nā mea hana i hoʻopaʻa ʻia ma muli o ke ʻano mea hana maʻalahi; ʻO ka hoʻohuli ʻana i nā milo me kahi mea hoʻoheheʻe milo he kiʻekiʻe o ka hana ʻana, akā paʻakikī ke ʻano o ka mea hana, kūpono wale no ka hana ʻana o ka hui waena a me ka nui. Ke hoʻohuli nei lākou i nā mea hana milo pōkole me ka pitch maikaʻi. ʻO ka pololei o ka pitch o nā lathe maʻamau no ka hoʻohuli ʻana i nā kaula trapezoidal hiki ke piʻi wale i ka 8 a 9 mau māka (JB2886-81, ka mea ma lalo); hiki ke hoʻomaikaʻi maikaʻi i ka huahana a i ʻole ka pololei o ka hana ʻana i nā milo ma luna o nā lathe milo kūikawā.
2. Ka wili milo
E wili ana au me ka disc a i ʻole ka mea ʻoki ʻoki ma luna o ka wili milo.
Hoʻohana nui ʻia nā mea ʻoki wili diski no ka wili ʻana i nā kaula waho trapezoidal ma luna o nā mea hana e like me nā wili a me nā ilo comb-like milling cutter hoʻohana ʻia no ka wili ʻana i nā milo maʻamau o loko a me waho a me nā kaula tapered. No ka mea, ua wili ʻia me ka ʻoki ʻoki ʻana i ka multi-blade a ʻoi aku ka lōʻihi o kāna ʻāpana hana ma mua o ka lōʻihi o ke kaula, pono e hoʻohuli ʻia ka mea hana i 1.25 a 1.5 huli e hana a hana ʻia me ka huahana kiʻekiʻe. ʻO ka pololei o ka pitch o ka milling thread hiki ke piʻi i ka 8 a 9 mau māka, a ʻo ka roughness ʻili he R5 a 0.63 microns. He kūpono kēia ʻano hana no ka hana nui ʻana i nā mea hana i hoʻopaʻa ʻia me ka pololei a i ʻole ka wili ʻana ma mua o ka wili ʻana.
ʻOki wili milo no ka mīkini ʻana i nā milo o loko
3. Ka wili ʻana i ke kaula
Hoʻohana nui ʻia ia e hana i nā milo pololei o nā mea hana paʻakikī ma nā mīkini wili milo. Hiki ke hoʻokaʻawale ʻia ke ʻano o ka ʻāpana keʻa o ka huila wili i ʻelua mau ʻano: ka huila wili laina hoʻokahi a me ka huila multi-line. ʻO ka pololei o ka pitch i hoʻokō ʻia e ka wili huila laina hoʻokahi he 5 a 6 mau māka, a ʻo ka roughness ʻili he R1.25 a 0.08 microns, ʻoi aku ka maʻalahi no ka wili huila. He kūpono kēia ʻano hana no ka wili ʻana i nā wili pololei, nā anana milo, nā ilo, nā pūʻulu liʻiliʻi o nā mea hana i hoʻopaʻa ʻia, a me nā hobs wili pololei. Hoʻokaʻawale ʻia ka wili huila multi-line i ka longitudinal a me ka plunge grinding method. Ma ke ʻano wili lōʻihi, ʻoi aku ka liʻiliʻi o ka laula o ka huila wili ma mua o ka lōʻihi o ka wili e hoʻoheheʻe ʻia, a ʻo ka huila wili e neʻe longitudinal i hoʻokahi a i ʻole mau manawa e wili ai i ke kaula a hiki i ka nui hope. ʻOi aku ka nui o ka laula o ka huila wili o ke ʻano wili wili ma mua o ka lōʻihi o ke kaula e hoʻoheheʻe ʻia. Hoʻokiʻoki ʻia ka huila wili i ka radially i ka ʻili o ka mea hana, a hiki ke hoʻoheheʻe ʻia ka mea hana ma hope o 1.25 mau kipi. He kiʻekiʻe ka huahana, akā ʻoi aku ka haʻahaʻa o ka pololei, a ʻoi aku ka paʻakikī o ka lole wili huila. He kūpono ka plunge grinding no ka wili ʻana i nā ʻāpana nui o nā paipu a no ka wili ʻana i nā kaula kikoʻī no ka hoʻopaʻa ʻana.ʻāpana alumini extrusion
4. Ka wili ʻana i ke kaula
Hana ʻia ke ʻano ʻano nut a i ʻole ka screw-type thread grinder i nā mea palupalu e like me ka hao hoʻolei, a ʻo nā ʻāpana kahi i loaʻa ai ka hewa pitch ma ka mea hana e hoʻokau ʻia i mua a hoʻohuli i ka wili ʻana e hoʻomaikaʻi i ka pololei o ka pitch. Hoʻopili pinepine ʻia nā milo kūloko paʻakikī e hoʻopau i ka deformation a hoʻomaikaʻi i ka pololei.
5. Paʻi ʻana a hoʻopaʻa ʻia
Paʻi ʻana
ʻO ia ka wili ʻana i ka paipa i loko o ka lua lalo i wili mua ʻia ma luna o ka mea hana me kahi torque kikoʻī e hoʻoponopono ai i ke kaula i loko.
Loko
E ʻoki i ka milo waho ma ka pahu (a i ʻole ka paipu) mea hana me ka make. ʻO ka pololei o ka mīkini paʻi ʻana a i ʻole ka wili ʻana e pili ana i ka pololei o ka tap a i ʻole ka make.ʻāpana alumini
ʻOiai he nui nā ala e hoʻoponopono ai i nā milo o loko a me waho, hiki ke hana ʻia nā milo liʻiliʻi liʻiliʻi i loko e nā paʻi. Hiki ke hana lima ʻia ka paʻi ʻana a me ka hoʻopaʻa ʻana i ke kaula, a me nā mīkini wili, nā mīkini wili, nā mīkini paʻi, a me nā mīkini wili.
ʻO ka ʻāpana ʻelua: ʻO ka ʻōwili ʻana i ke kaula
ʻO ke ʻano hana o ka plastically deforming i ka mea hana me ka make rolling forming e loaʻa ai kahi kaula. Hana ʻia ka ʻōwili kaula ma ka mīkini ʻōwili a i ʻole ka lathe ʻakomi me ka wehe ʻana a me ka pani ʻana o ke poʻo ʻōwili kaula, kahi milo waho no ka hana nui ʻana i nā mea hoʻopaʻa maʻamau, a me nā mea hoʻohui ʻē aʻe. ʻO ke anawaena o waho o ka Thread i ʻōwili ʻia ʻaʻole i ʻoi aku ma mua o 25 mm, ʻaʻole i ʻoi aku ka lōʻihi ma mua o 100 mm, hiki i ka pololei o ke kaula ke piʻi i ka pae 2 (GB197-63), a ʻo ke anawaena o ka blank i hoʻohana ʻia e like me ke anawaena pitch. o ka Thread i hanaia. ʻAʻole hiki i ka RThread ke hoʻoponopono i nā loina o loko, akā no nā mea hana me nā mea palupalu, hiki ke hoʻohana ʻia kahi kīʻaha extrusion ʻaʻole i hoʻohana ʻia e hoʻokuʻu i nā kaula kūloko (hiki ke anawaena kiʻekiʻe ma kahi o 30 mm). ʻO ke kumu hana e like me ka paʻi ʻana. ʻO ka torque i koi ʻia no ka hoʻokuʻu ʻia ʻana o nā kaula i loko ma kahi o 1 mau manawa ʻoi aku ka nui o ka paʻi ʻana, a ʻoi aku ka kiʻekiʻe o ka pololei o ka mīkini a me ka maikaʻi o ka ʻili ma mua o ka paʻi ʻana.
Nā pōmaikaʻi o ka ʻōwili ʻana i ka Thread:
① ʻOi aku ka liʻiliʻi o ka ʻili ma mua o ka huli ʻana, ka wili, a me ka wili;
② Hiki i ka ʻili o ka Thread afThreadlling ke hoʻomaikaʻi i ka ikaika a me ka paʻakikī ma muli o ka paʻakikī o ka hana anu;
③Ke kiʻekiʻe ka nui o ka hoʻohana ʻana i nā mea;
④Hoʻonui pālua ʻia ka huahana i ka ʻoki ʻana, a maʻalahi ke ʻike i ka automation;
⑤ He lōʻihi loa ke ola o ka mea ʻōwili. Eia naʻe, ʻaʻole ʻoi aku ka paʻakikī o ka mea hana ma mua o HRC40; ʻoi aku ka kiʻekiʻe o ka kikoʻī o ka blank; ʻO ka pololei a me ka paʻakikī o ka'ōwili die he kiʻekiʻe hoʻi, a he paʻakikī ke hana i ka make; ʻAʻole kūpono ia no ka ʻōwili ʻana i nā kaula me ke ʻano niho asymmetric.
E like me ka make ʻana o ka ʻōwili like ʻole, hiki ke hoʻokaʻawale ʻia ka Thread i ʻelua ʻano: Thread rolling a me Threadthreadd
6. Olokaʻi ʻia ka milo
Hoʻonohonoho ʻia ʻelua mau papa ʻōwili me nā ʻano niho wili ʻia e kū pono ana kekahi i kekahi me ka pitch 1/2; paʻa ka pā paʻa, a neʻe ka pā neʻe i kahi neʻe laina pānaʻi e like me ka pā paʻa. Ke hoʻouna ʻia ka mea hana ma waena o nā papa ʻelua, neʻe ka pā neʻe i mua a hamo i ka mea hana e hoʻololi i ka ʻili i mea e hana ai i kaula (Figure 6 [Screwing]).
7. Olokaʻi ʻia ka milo
ʻEkolu ʻano o ka radial Thread roThread, tangential Thread roThread, a me ka rolling head thread rolling.
①Radial Threathreadad 2 (a i ʻole 3) nā huila ʻōwili me nā ʻaoʻao pili i hoʻokomo ʻia ma nā kumu like ʻole; kau ʻia ka mea hana ma ke kākoʻo ma waena o nā huila ʻelua, a ʻo nā huila ʻelua e hoʻohuli i ka ʻaoʻao hoʻokahi a me ka wikiwiki like (Figure 7). [Ke holo nei ʻo Radial Thread]), kekahi o nā pōʻai, hana pū i ka neʻe ʻana o ka hānai radial. Hoʻololi ka huila wili i ka mea hana, a hoʻokuʻu ʻia ka ʻili e hana i nā kaula. No kekahi mau wili kepau i koi ʻole i ka pololei kiʻekiʻe, hiki ke hoʻohana ʻia ke ʻano like no ka hana ʻōwili.
②Tangential Thread roThread Ua kapa ʻia hoʻi he planetary Thread roThread. Hiki ke hānai mau ʻia ka mea hana i ka wā Thread thread, no laila ʻoi aku ka kiʻekiʻe o ka huahana ma mua o ka Thread roThreadand radial Thread thread
③ Hoʻopaʻa hou ʻia ke kaula: Hana ʻia ia ma ka lathe maʻamau a hoʻohana mau ʻia e hana i nā lola pōkole ma ka mea hana. Aia he 3 a 4 mau huila wiliwili i puunaue like ia ma ka aoao o waho o ka mea hana ma ke poo olokaa (Fig. 9 [Kaawili hou ana i ke kaula]). I ka wā o ka ʻōwili ʻana o ka milo, kaʻa ka mea hana, a hānai ʻia ke poʻo ʻōwili axially e ʻōwili i ka mea hana ma waho o ka Uila.
Hoʻopaʻa kaula
ʻO ka hana ʻana o nā milo maʻamau e hoʻohana maʻamau i nā kikowaena mīkini a i ʻole ka paʻi ʻana i nā mea hana a me nā mea hana; i kekahi manawa, hiki no hoi ke pai lima. Eia nō naʻe, i kekahi mau hihia koʻikoʻi, ʻaʻole maʻalahi ke ala ma luna e loaʻa ai nā hopena hoʻoponopono maikaʻi, e like me ka pono o ka mīkini mīkini ma hope o ka mālama ʻana i ka wela o nā ʻāpana ma muli o ka mālama ʻole ʻana a i ʻole nā mea paʻa, e like me ka pono e paʻi pololei i nā mea hana carbide. . I kēia manawa, pono e noʻonoʻo i ke ʻano hana pEDM.
Ke hoʻohālikelikeʻia me keʻano machining,ʻo ke kaʻina hana EDM ma keʻano hoʻokahi: pono e wili muaʻia ka lua lalo, a pono e hoʻoholo i ke anawaena o ka lua lalo e like me nā kūlana hana. Pono e hoʻopili ʻia ka electrode i kahi ʻano milo, a pono e hiki i ka electrode ke hoʻololi i ka wā o ka mīkini.
Hiki iā Anebon Metal Products Limited ke hāʻawi i ka CNC Machining, Die Casting, Sheet Metal Fabrication service, e ʻoluʻolu e kelepona mai iā mākou.
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Ka manawa hoʻouna: Apr-15-2022